BFI Automation 3002 Original Operating Instructions

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

Original Operating Instructions

Power supply

Type:

Document:

BFI Automation Mindermann GmbH

Ruegenstrasse 7

42579 Heiligenhaus, Germany

Telephone +49 (0) 2056 98946-0

Facsimile +49 (0) 2056 98946-42

http://www.bfi-automation.de

3002

BA 3002 EN REV5

Table of Contents

Need help?

Do you have a question about the 3002 and is the answer not in the manual?

Questions and answers

Summary of Contents for BFI Automation 3002

Page 1 Original Operating Instructions Power supply Type: 3002 Document: BA 3002 EN REV5 BFI Automation Mindermann GmbH Ruegenstrasse 7 42579 Heiligenhaus, Germany Telephone +49 (0) 2056 98946-0 Facsimile +49 (0) 2056 98946-42 http://www.bfi-automation.de...
Page 3: Table Of Contents
Content General aspects Introduction Warning notes Copyright protection Disposal information Warranty Obligation of the operating company Liability disclaimer Declaration of conformity ...
Page 4 Operation of the power supply Connection of the power supply Testing the flame amplifier Maintenance and servicing Failures Order data Accessories 10-1 ...
Page 5: General Aspects
General aspects General aspects Introduction These operating instructions are a helpful guide for ensur- ing the successful and safe operation of the flame ampli- fier. They contain important information on how to operate the system safely, correctly and efficiently. Observing the operating instructions will help to prevent hazards, reduce costs of repair and downtimes and increase the reliability and life of the device.
Page 6: Warning Notes
General aspects Warning notes The following warning notes are used in these operating instructions: This warning level indicates an imminent hazardous situa- tion. If the hazardous situation is not prevented, this will result in death or severe injury. Follow the instructions that accompany this warning to prevent the risk of death and severe personal injury.
Page 7: Copyright Protection
These operating instructions have to be treated as confi- dential. They may only be used by authorised staff. Ac- cess by third parties may only be granted upon written agreement of BFI Automation. All documents are protected in keeping with the German copyright law.
Page 8: Warranty
 non-performance of specified maintenance work It is recommended that the operator of the device con- cludes a service contract with BFI Automation. This guar- antees that the device is regularly checked by our service staff and ensures that any required wearing and spare...
Page 9: Obligation Of The Operating Company
General aspects Obligation of the operating company The power supply may cause hazards if it is operated in- appropriately or in an improper condition. The operating company is under the obligation to operate the machine in proper state only. The operating company has to secure hazardous areas that exist between BFI de- vices and the customer's own equipment.
Page 10: Liability Disclaimer
BFI Automation for consequential damages. BFI Automation is liable for possible errors or omissions with the exclusion of additional claims entered into in the framework of the warranty obligations conceded to in the contract.
Page 11: Declaration Of Conformity
General aspects Declaration of conformity...
Page 12: Address Of The Manufacturer
General aspects Address of the manufacturer BFI Automation Mindermann GmbH Ruegenstrasse 7 42579 Heiligenhaus Germany Tel. +49 (0) 2056 98946-0 Fax. +49 (0) 2056 98946-42 E-mail: info@bfi-automation.de Internet: www.bfi-automation.de...
Page 13: Safety
Safety Safety Intended use The electronically controlled power supply 3002 shall be used exclusively to supply components of the series 3000/4000. It supplies the constant hum-free operating voltage in two seperatly protected circuits.The correct function of the module is indicated by the LED on the front panel.The controlled output voltage is 24V DC at a current...
Page 14: Requirements On Persons
Safety Requirements on persons Work on/with the device may only be performed by per- sons authorized to do so based on their training and quali- fication. Furthermore, such persons have to have been commissioned by the operating company. Do not allow any persons who are being apprenticed, ed- ucated, instructed or on a general training programme to work on the device without the constant supervision of an experienced person.
Page 15: Safety Instructions
Safety Safety instructions The following instructions on accident prevention have to be observed when operating the flame amplifier. Only operate the device if it is in a proper state !  Do not remove or disable safety devices.  Check for externally noticeable damage and defects prior to using the device ! Immediately notify the appro- priate authority/person of any changes that occur (in- cluding changes in operating performance).
Page 16: Safety Devices
Damaged or illegible signs have to be re- placed immediately. 2.4.2 Safety devices on the power supply The power supply 3002 has been fitted with the following safety devices:  Input fuse  2 Output fuses  Housing (optional) ...
Page 17: Safety Instructions In Case Of Maintenance And Troubleshooting
 Operating and auxiliary materials as well as exchanged parts have to be disposed of in a safe and eco-friendly way.  Spare parts supplied by BFI Automation or approved of by BFI Automation only may be used.
Page 18: Electrical / Electronic Devices
Safety 2.5.2 Electrical / electronic devices Danger to life caused by electrical current! Contact with live wires or components presents a danger to life ! Prior to any work on the electrical equipment, disconnect the flame monitoring system from the power supply net- work ! In keeping with the electrical regulations, work on electri- cal / electronic parts / components may only be carried...
Page 19: Testing In Keeping With The German Workplace Safety Ordinance (Betrsichv)
Safety 2.5.3 Testing in keeping with the German Work- place Safety Ordinance (BetrSichV) In case of the coupling or installation of devices from vari- ous manufacturers or suppliers, the operating company has to carry out a precise test, prior to start-up, in keeping with the German Workplace Safety Ordinance (BetrSichV) in force and the applicable electrical regulations.
Page 20 Safety...
Page 21: Technical Data
Technical data Technical data General characteristic features  Switchable between 115VAC and 230VAC  Fully electronically controlled  Constant hum-free supply  Tested by the German Technical Inspection Associa- tion TÜV  Approved by DIN DVGW , NG-2530AS0248 Electrical system, mechanical system, function Input voltage 115 / 230 V AC...
Page 22: Weight
Weight Weight approx. 2.5 Dimensions All slide-in modules of series 3000 completely pluggable for use in card magazines in keeping with German stand- ard DIN 41494 (19" standard). Width 70.78 mm = 14 HP Height 128.70 mm = 3 U Depth: 188.00 Block diagram...
Page 23: Transport, Installation And Connection
Report any damage After arrival of the device and accessories, notify the ship- ping agent, the insurance company and BFI Automation immediately in case of any damage caused by transport or inadequate packaging. Take steps to minimise and prevent further damage.
Page 24: Packaging
Do not drop the device during transport and do not subject to heavy impacts. Weight - flame amplifier approx. 2.5 kg Space requirement See following illustration, depth 188 mm. 70,78 (14TE - 0,34 ) 115 / 230V AC 45-60Hz 24V DC / 2 x 2,5A 3002...
Page 25: Installation
Transport, installation and connection Installation 4.6.1 19”-built-in housing (rack mount installation) 55 58 4.6.2 19”-built-on housing (wall mount installation) 4.6.3 Dimensions for 19”-built in/on housing 14 HP 28 HP 42 HP 56 HP 84 HP All dimen- sions for 1 slide-in for 2 slide-in for 3 slide-in for 4 slide-in...
Page 26: Connection
Transport, installation and connection Connection 4.7.1 Electrical connection Danger to life caused by electrical current ! The safety instructions and local safety regulations have to be observed during connection ! For connection data, please refer to the chapter titled "Technical data" as well as to the following terminal dia- gram.
Page 27: Terminal Diagram
Transport, installation and connection 4.7.2 Terminal diagram Back 3002 panel Output 1 +24V DC M2,5A 70VA max. Output 2 +24V DC M2,5A 70VA max. Output ground (GND) M0,8A/230V M1,6A/110V Supply 115/230V AC 45-60Hz 130 VA...
Page 28: Storage
Transport, installation and connection Storage Do not unpack the packed power supply and accessories. The following conditions apply to storage:  Store in a dry place. Maximum relative humidity 60 %. Make sure that packages are not stored in the open. In addition, It has to be assured that the floor in the storage area will re- main dry throughout the storage period.
Page 29: Description
Description Description Functional description The electronically controlled power supply 3002 is de- signed for the power supply of modules of the 3000 and 4000 line. It supplies the constant hum-free operating voltage in two seperatly protected circuits.The correct function of the module is indicated by the LED on the front panel.The...
Page 30: Changing The Mains Voltage
Description Changing the mains voltage The power plug-in 3002 can be operated with 230V AC or 115V AC. As it is shown at the picture 5.1, corresponds one bridge between connection point 4 and 7 to a mains voltage of 230V AC. If the connection points 2 with 4 and 7 with 9 are bridged the mains voltage is 115V AC.
Page 31: Multiple Use Of Power Supplies Parallel
Description Multiple use of power supplies parallel If necessary there can be used multiple power supplies parallel but they must be interconnected with the decou- pling unit 3012.
Page 32 Description...
Page 33: Operation Of The Power Supply
Operation of the power supply Operation of the power supply All installation and connection work may be carried out by qualified and approved specialist staff only ! Prior to initial operation, all regulations and adjustment parameters set up by the operating company of the burner have to be observed ! For the operation of the power supply, please observe the separate operating instructions of the flame scan-...
Page 34 Operation of the power supply...
Page 35: Maintenance And Servicing
Maintenance and servicing Maintenance and servicing The power supply requires no maintenance. For cleaning, use a moist cloth to wipe the front panel from the outside only.
Page 36 Maintenance and servicing...
Page 37: Failures
Failures Failures Problem: Display: Cause: Remedy: No connected device LED OFF Power supply doesn’t Check mains voltage works work Check fuse F1 (F0,8 A for 230 V AC or 1,6 A for 115 V AC) Replace power supply Check electrically connec- tion Devices on channel 1 or LED ON...
Page 39: Order Data
Order data Order data The power supply 3002 is available from BFI Automation under the following order data: Type Order-No. Power supply 3002/230 6020-3002-00 Power supply 3002/115 6020-3002-01...
Page 40 Order data...
Page 41: Accessories
Accessories Accessories BFI Automation offers the following accessories: Type Order-No. 19“-built-on housing, one- 6830-0701-00 part, 14TE, IP 20 with back panel 3000F 19“-built-in housing one- 6830-0701-01 part, 14TE, IP 20 with back panel 3000R 19“-built-in housing, one- 6830-0701-02 part, 14TE, 32-pole female connector style „D“...
Page 42 Rack 84TE, 3HE, with 6 x 6830-0706-12 32-pole female connector Rack 84TE, 3HE, with 6 x 6830-0706-11 back panel 3000R Rack 84TE, 3HE, with 6 x 6830-0706-10 back panel 3000F back panel 3002F 5020-3002-91 back panel 3002R 5020-3002-92 Decoupling unit 3012 6020-3012-00 10-2...
Page 43 Accessories 10-3...