FTM Technologies TINNING ROBOT TP90 User Manual

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Fume hoods

Soldering - Desoldering

Specialized tools for wiring and tinning

Petit outillage, consommables et équipement de l'atelier

USER MANUAL

TINNING ROBOT TP90

For further information, please contact:

info@ftm-technologies.com – +33 (0)1 40 86 00 09 – www.ftm-technologies.com

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Page 1 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier USER MANUAL TINNING ROBOT TP90 For further information, please contact: info@ftm-technologies.com – +33 (0)1 40 86 00 09 – www.ftm-technologies.com...
Page 2 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier The purpose of these instructions is to help you familiarize yourself with the machine and make use of its possibilities depending on the intended goal. The manual contains important instructions that allow you to operate the machine safely and in an appropriate and economical manner.
Page 3: Information For The Operator
Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier INFORMATION FOR THE OPERATOR Instructions for safe use The responsibility of the user is to comply with the following instructions: • Only entrust the use of the machine to responsible persons who are familiar with the instructions in this manual.
Page 4: Installation
Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier INSTALLATION 1. Site environment Environnement conditions Temperature : 15°C to 30°C Hygrometry : <80 % Mains supply Energy Characteristics Connection 230 V 50 Hz 1Ph+N+ Ground Electricity Installed power : <...
Page 5: Electric Panel
Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier 2. Electric panel Localisation Electric panel Buttons Panel Type Function Colour Main switch Machine powered up Black Connetion Electrical connection: On standard socket outlet with earth - 220V - 50Hz. 3.
Page 6 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier Construction of machine assemblies Motoreductor Mains connection Thermoregulated bath Alloy level probe Cycle time The cycle time is variable, it depends on the program selected for the type of contacts to be tinned. The different speeds are variable.
Page 7: Human Machine Interface
Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier HUMAN MACHINE INTERFACE 1. Opening window « MENU » This menu allows navigation between the different pages of the HMI. Button Password Description Programs Access to Programs menu...
Page 8 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier 2. Programs menu window This page allows access to the different pages for selecting and modifying programs. Button Password Description Program selection Allows access to the Program Selection page if the "Titanium finger"...
Page 9 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier 3. Program selection window This page is used to view the list of saved programs, to transfer the selected program to the machine and to view the content of the machine program..
Page 10 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier 4. Program modification window This page is used to view the list of saved programs, to modify a program, to copy a program, to modify the name of a program and to delete a saved program.
Page 11 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier This page is used to define the program values to modify or create, the other program values will be defined on the next page. Button Description Pressing the framed part allows you to define a...
Page 12 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier This page allows you to define the last values of the program to modify or create, then to save the program. Button Description This area displays the product reference defined on the previous page.
Page 13 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier With the "Up" and "Down" commands, position the bottom of a component tangent to the bath, then press the "Validate Level" key, the learned level value is displayed to the right of the key. To define the other values of the manual program go to the next page.
Page 14 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier Icon allowing access to the next page Return to the Programs menu page 6. Manual program window This page is used to define the values of the manual program, for the other values of the manual program go to the next page.
Page 15 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier This page is used to define the last values of the manual program and to transfer the manual program to the machine. Button Description Allows you to view the product reference defined on...
Page 16: Parameters Window
Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier 7. Parameters window This page allows you to define the configuration parameters related to the machine. Button Description Enables or disables the exchange of information between the bath thermoregulator and the machine.
Page 17 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier Instructions for using the bath thermoregulator to configure the operating temperature alert (valid for baths with Fuji PXF4 thermoregulators) This paragraph specifies the operations to be carried out in order to create a dependence between the tinning bath and the robot.Its goal is to : •...
Page 18 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier 8. Manual mode window This page is used to activate the descent and ascent movements by pressing and holding a key. To activate a downward movement, you must first have taken an origin by pressing the "INIT"...
Page 19 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier Icon allowing access to the next page Return to the Programs menu page 9. Faults window The fault history page brings together all faults that have occurred on the machine, these faults are time- stamped.
Page 20: System Window
Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier Return to the Programs menu page 10. System window This window allows access to the different system setting and visualization pages.. Buttons Description Language Allows access to the page for selecting the HMI display...
Page 21 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier 11. Cycle counter window Button Description Display area showing the number of cycles performed Allows zeroing of the cycle counter, access with password Icon allowing access to the previous page Return to the Programs menu page...
Page 22: Software Structure
Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier Button Description Message display area for the operator, these messages provide information on the operation in progress Display area for the name of the program selected for production •...
Page 23: Operating Mode
Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier OPERATING MODE 1. Wired part Commissioning To put the machine into service: • Close all the casings of the machine • Connect the electric cable •...
Page 24 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier 3. Grafcet of tinning cycle info@ftm-technologies.com – +33 (0)1 40 86 00 09 – www.ftm-technologies.com...
Page 25 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier info@ftm-technologies.com – +33 (0)1 40 86 00 09 – www.ftm-technologies.com...
Page 26 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier 4. Grafcet of manual mode tinning cycle info@ftm-technologies.com – +33 (0)1 40 86 00 09 – www.ftm-technologies.com...
Page 27 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier info@ftm-technologies.com – +33 (0)1 40 86 00 09 – www.ftm-technologies.com...
Page 28 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier 5. Grafcet Initialiszation – Back to top info@ftm-technologies.com – +33 (0)1 40 86 00 09 – www.ftm-technologies.com...
Page 29: List Of Faults
Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier LIST OF FAULTS Message Fault condition Possible cause Actions fault Motor fault Loss of entry: Excessive engine Refer to the drive Step by step % IX.1.00.05 temperature technical...
Page 30 Fume hoods Soldering - Desoldering Specialized tools for wiring and tinning Petit outillage, consommables et équipement de l’atelier GUARANTEE All sets are guaranteed for 1 year, parts and labor, provided that you have used the product in accordance with its destination and the instructions in the user manual. For the implementation of this warranty, you will have to attach a photocopy of the original invoice specifying the date of purchase.