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Enko CCS 3100 User Manual

Control system
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2021
CCS 3100 COMPRESSOR
CONTROL SYSTEM
USER MANUAL
FATIH DALOĞLU

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Summary of Contents for Enko CCS 3100

  • Page 1 2021 CCS 3100 COMPRESSOR CONTROL SYSTEM USER MANUAL FATIH DALOĞLU...

  • Page 2: Safety Warning

    Safety Warning CCS 3100 DESCRIPTION CCS 3100 Compressor Control System is designed for screw and reciprocating compressors. CCS 3100 is a microprocessor-controlled device that performs the processes of compressor start and stop, pressure regulation, temperature control, fault monitoring and protection against faults.

  • Page 3: Down Button

    CCS3100 Up Button: • Switches between two pages on the main operation screen. • When pressed while in the menu, goes to the lower indexed title or parameter. • Increases numerical values and changes selectable values in parameter setting screen. Down Button: •...

  • Page 4: Display And Menu Structure

    CCS3100 Led Color Status Explanation Blue Continuously Fault Indicator: Provides information about the fault status in the panel. In the table below, you can see the operation status of the Led indicator and the explanations of these status. Led Color Status Explanation Blue...

  • Page 5: Information Menu

    CCS3100 sensors connected to the device, screw temperature sensor and second temperature sensor values are displayed. It is possible to switch between the display pages with buttons. Page 2 Page 1 Supply Pressure Screw Pressure Screw Temperature Supply Pressure Temperature wwwwwwwwwww Screw Operation Status...
  • Page 6 CCS3100 Shows how much time is left for the oil change service. The duration is set with P100 Oil Change maintenance parameter among the service times parameters. Shows how much time is left for Air Filter replacement service. The duration is set with P101 Air Filter Replacement parameter among the service times parameters.

  • Page 7: Parameter Menu

    CCS3100 1.4.3.5 Supply Voltage Shows the device's own supply voltage and the output voltage value it provides for digital inputs and analog inputs (pressure sensor). 1.4.3.6 Comp. Counters Shows the counters of the compressor. S/S = Number of runs and stops OLT = Counts how many times the load valve has been activated.
  • Page 8 CCS3100 Screw Pressure High (HIGH SCREW): The device received the run command and the screw pressure value is higher than the "P007 Minimum Screw Pressure " value, it is waiting for the pressure to decrease below this value. When the pressure drops below this value, the running process continues.
  • Page 9 CCS3100 Air Discharge (AIR DISCHRG): The device is in the phase of stopping the compressor. Main contactor, Delta Contactor are in passive mode and the device is waiting for the end of the time entered to the "P023 Air Discharge Time"...
  • Page 10 CCS3100 • Make sure that the contact type of the input to which the digital fault is assigned is defined correctly. • Make sure that there is no problem in the wiring between the terminal of the corresponding output and the terminals 11 and 15 of the device.
  • Page 11 CCS3100 malfunctioned. Check that the terminal of the Phase sequence relay contact terminal is correctly connected to terminal “DI4” 16, which is the default input, and that the signal is transferred from terminals 11 and 15 to the corresponding input when the contact is closed. Check the phase connections. 1.6.1.5 Motor Thermic Relay (Motor Thermic) Fault Definition: It is a malfunction that stops the compressor rapidly.
  • Page 12 CCS3100 Possible Causes and required actions: There may be a signal coming to the terminal to which the backup fault 2 function is assigned. Contact type may be wrong. Check that the terminal of the contact of equipment connected to the terminal to which the relevant fault is assigned is correctly connected and that the signal is transferred from terminals 11 and 15 to the corresponding input when the contact is closed.
  • Page 13 CCS3100 Possible Causes and required actions: The screw pressure sensor connected to the relevant terminal may be defective or there may be a problem in the cable connections. Temperature Sensor 1 Error (Temperatr1 Alarm) Fault Definition: Indicates a problem in the connection of screw temperature sensor that is connected to the terminals 7-8 of the device, which are defined as AN2.
  • Page 14 CCS3100 Fault Definition: Indicates that the value read by the screw pressure sensor is above the value entered to the "P008 Screw Pressure Alarm" parameter. It is a malfunction that stops the compressor rapidly. Possible Causes and required actions: Make sure that the relevant parameter is suitable for your application. Pressure Difference Warning (Delta Press Warn) Warning Definition: After the value read by the screw pressure sensor exceeds the value entered to the "P013 Sufficiency Pressure"...
  • Page 15 CCS3100 Screw Temperature High Fault (Temp1Upper Alarm) Fault Definition: Indicates that the value read by the Screw temperature sensor connected to terminals 7-8, which are defined as AN2, is higher than the value entered to the "P122 Temperature 1 High Alarm" parameter. It is a malfunction that stops the compressor rapidly.
  • Page 16 CCS3100 Fault Definition: Indicates that the value read by the Screw temperature sensor connected to terminals 7-8, which are defined as AN2, is lower than the value entered to the "P124 Temperature 1 Low Alarm" parameter. It is a malfunction that stops the compressor rapidly. Possible Causes and required actions: Incorrect sensor may have been selected.
  • Page 17 CCS3100 S Phase Voltage High Warning (Vs High Warn) Warning Definition: Indicates that the S Phase Voltage connected to the terminal “24”, which is defined as “S”, is higher than the value entered to the “P146 Mains Voltage High Warn” parameter. It is just a warning message. Does not stop the motor.
  • Page 18 CCS3100 Possible Causes and required actions: There may be a voltage drop in the system. The value that is entered to the parameter may have been wrong for the application. If the mains voltage is not connected to the device, the parameter "P153 Mains Failure Control"...
  • Page 19 CCS3100 Possible Causes and required actions: There may be a voltage drop in the system. The value that is entered to the parameter may have been wrong for the application. If the mains voltage is not connected to the device, the parameter "P153 Mains Failure Control"...
  • Page 20 CCS3100 Low Frequency Fault (Freq Low Alarm) Fault Definition: Indicates that the 3 Phase Frequency connected to the terminals “25-24-23”, which are defined as “R-S-T” is lower than the value entered to the “P147 Mains Frequency Low Alarm” parameter. It is a malfunction that stops the compressor rapidly.

  • Page 21: Parameter List

    CCS3100 Fault Definition: Indicates that the compressor is stopped and restarted within a period that is longer than the amount set to the "P158 Maximum Startup" parameter. It is a malfunction that stops the compressor rapidly. Possible Causes and required actions: Stopping and running for a period that is longer than the specified time may indicate a problem in the system.
  • Page 22 CCS3100 Screw Pressure Fail Timing ScrewPress Alarm Alarm Delay 30,0 Pressure Difference Timing DeltaPress Alarm Fail Alarm Delay 30,0 Fan Maximum Timing Fan Working Time Operation Time 1200,0 20,0 Timing Dryer Duration Dryer Operation Time 60,0 50,0 Pressure Difference Timing Sufficiency Alarm Delay Time 600,0...
  • Page 23 CCS3100 Output-4 Function Output Delay Delay Time Output-4 Contact Output Contactor Polarity 0: NO 1: NC Output Function Output-5 Function 1: Main Contactor Output-5 Function Output Delay Delay Time Output-5 Contact Output Contactor Polarity 0: NO 1: NC Overall Maintenance Maintenance General Maint.

  • Page 24: Parameter Descriptions

    CCS3100 Mains Feed Low- Mains 147 Freq Low Alarm Frequency Fail 80,0 45,0 Mains Feed Low- Mains 148 Freq Low Warn Frequency Warning 80,0 47,0 Mains Feed High- Mains 149 Freq High Alarm Frequency Fail 80,0 55,0 Mains Feed High- Mains 150 Freq High Warn Frequency Warning...
  • Page 25 CCS3100 P005: Discharge Pressure Warning Level (Line Warn Value): When the supply pressure exceeds the value specified here, at the end of the time entered to the "P033 Line Pressure Alarm Delay " parameter, the device displays the relevant warning on the screen. The protection function can be cancelled by setting the related parameter to "0".
  • Page 26 CCS3100 P009: Screw Pressure Warning Value (Screw Press = P014 + 0.6 BAR Warning): 2.2.2 Timing Parameters All timing parameters that can be adjusted with the device are under this heading. P021: Start Delay Time (Start Delay): When the device receives a run command, it waits for the time entered to this parameter. The time remaining is displayed on the right side of the screen.

  • Page 27: Digital Input Parameters

    CCS3100 P034: Screw Pressure Fail Alarm Delay (ScrewPress Alarm): The expected delay time for screw pressure alarm and warning errors. P035: Pressure Difference Fail Alarm Delay (DeltaPress Alarm): The expected delay time for pressure difference alarm and warning errors. P036: Fan Maximum Operation Time (Fan Working Time): If the compressor stops while the fan running condition continues, the fan continues to run within this period.
  • Page 28 CCS3100 Aux1 Alarm: The first backup alarm input. When this function is assigned and the input is active, the compressor is unconditionally stopped. Aux2 Alarm: The second backup alarm input. When this function is assigned and the input is active, the compressor is unconditionally stopped.
  • Page 29 CCS3100 P051: Input Delay 3: After the relevant input is active, at the end of the time value entered to this parameter, the device takes the input as active. P052: Input Contact Type 3: The contact type of the relevant input, can be selected as NO (normally open) or NC normally closed. P054: Input Function 4: The Function parameter that will be assigned to the input on the device's terminal 16, which is defined as DI4.

  • Page 30: Digital Output Parameters

    CCS3100 P071: Input Delay 8: After the relevant input is active, at the end of the time value entered to this parameter, the device takes the input as active. P072: Input Contact Type 8: The contact type of the relevant input, can be selected as NO (normally open) or NC normally closed. 2.2.4 Digital Output Parameters Functions That Can Be Assigned to Outputs: The functions that can be assigned to the outputs and their explanations are as follows.
  • Page 31 CCS3100 P1 Alarm: Activated when an error occurs in the sensor reading the line pressure. P2 Alarm: Activated when an error occurs in the sensor reading the screw pressure. T1 Alarm: Activated when an error occurs in the sensor reading the screw temperature. T2 Alarm: Activated when an error occurs in the sensor reading the second temperature.

  • Page 32: Temperature Parameters

    CCS3100 P088: Output Contact Type4: The contact type of the relevant output, can be selected as NO (normally open) or NC normally closed. P090: Output Function5: The function parameter of the device to be assigned for the output on the terminals 26-29, which are defined as OUT5.
  • Page 33 CCS3100 P126 Preheat Temperature Limit (Preheat Limit) If the temperature measured by the screw temperature sensor connected to terminals 7-8 of the device, which are defined as AN2, at the first start-up, is less than the value entered to this parameter, the device runs in preheating mode until the temperature exceeds this value.
  • Page 34 CCS3100 Normal: It is defined for use in a way to give warning and fault other than the defined values such as screw temperature sensor. Difference: The value measured by the second temperature sensor is subtracted from the value measured by the first screw sensor, and error/warning conditions are created according to the difference value obtained.
  • Page 35 CCS3100 P150 Mains Feed High-Frequency Warning (Freq High Warn) If the frequency of the mains voltage connected to the terminals “25-24-23” of the device, which are defined as “R-S- T” is above the value specified with this parameter, the device indicates a “Fre. High Warning” message. The warning delay is 3 second.
  • Page 36 CCS3100 Method 2 Slope: Considering the current pressure decrease rate and the times counted for the compressor to switch to load, the new switch to load pressure value is calculated. P164 Parameter Saving (Parameter Save) Used to save device parameters and recall saved parameters. No: no actions Save: Backs up the current state of the parameters.

  • Page 37: Mechanical Properties

    CCS3100 3. Hardware features, Terminal descriptions and connection suggestions 3.1. Digital Inputs 3.2. Digital Outputs 3.3. Analog Input 3.4. Communication 4. Mechanical Properties. User Manual R0.2...
  • Page 38 CCS3100 5. Connection Suggestions and points to take into consideration. 6. Warranty conditions: 7. Application Notes: 7.1. Application note Replacement and maintenance time reset. 7.2. Application note Alarm reset. 7.3. Application note Software update. 7.4 Application note Remote start. 7.5 Application note startup screen. 7.6 Application note user defined third Language.

  • Page 39: Document Version

    CCS3100 7.10 Application note Dryer Functions, 7.11 Application note Pressure loss prevention function 7.12 Application note Idle run time optimization function 7.13 Application note Pressure Compensation Temperature function 7.14 Application note Mains connection type. 7.15 Application note Running Method. 7.16 Application note Dynamic Idle Run Function. 7.17 Application note Loading Defined Parameters Function.

  • Page 40: Wiring Diagram

    CCS3100 9. Wiring Diagram User Manual R0.2...

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