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Summary of Contents for Alesco ACE12
- Page 1 THIS MANUAL IS SUPPLIED ONLINE TO SECURE AVAILABILITY OF THE LATEST VERSION. INDUCTION HEATERS SCAN QR-CODE ON QUICKSTART MANUAL OR QR-LABEL AT THE REAR OF THE ACE12 MANUAL ACE12 alesco ALESCO INTERNATIONAL AB SERVICE/SUPPORT ENGLISH VER. 0.2...
- Page 3 FOREWORD The ACE12 is a mobile induction heater used for heating metal parts on vehicles and industrial metal structures where heat can be applied according to the surrounding circumstances. All other use of the equipment may result in personal injury and/or damage the machine.
- Page 4 TABLE OF CONTENT...
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Page 5: Table Of Contents
FOREWORD INSTRUCTION MANUAL UNPACKING IMPORTANT ACE12 GENERAL INFORMATION 1. SAFETY 2.1 GENERAL INFORMATION 2.2 WARNING AND SAFETY SIGNS 2.3 GENERAL WARNINGS 2. MARKING 10-11 MARKINGS 2.1 ELECTRICAL CONNECTION 2.2 WATER CONNECTION 3. DESCRIPTION 12-17 DESCRIPTION 12-13 3.1 GETTING STARTED 3.2 ALARM INDICATORS 3.3 OPERATION... -
Page 6: Instruction Manual
UNPACKING Check the ACE12 that no damage has occurred during transport. If any damage is found the ACE12 cannot be used until the parts have been replaced or repaired. The packaging material can be recycled. Send the packaging for recycling. -
Page 7: Ace12 General Information
ACE12 GENERAL INFORMATION The ACE12 is a mobile induction heater that can heat all metals by creating a concentrated magnetic field at the heating tip, so called inductor. Heat is created within a metal work piece of all alloys. There is no necessity for direct contact between the work piece and the heating tip. -
Page 8: Safety
ACE12. instruction manuals and on the equipment. The ACE12 has stringent safety requirements and is manufactured to a high degree of precision. The information contained in this instruction manual describes recommended working methods but must not be considered to override the user’s own judgement or local regulations. - Page 9 PAGE 7...
- Page 10 30% propylene glycol. WARNING! IMPORTANT! Unless the paint has been removed before the work piece is heated, use Use only Alesco International AB approved accessories and spare parts. an extractor fan to remove fumes. WARNING! IMPORTANT! Wear no metal objects on your hands such as watches, jewellery etc.
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Page 11: General Warnings
GENERAL WARNINGS WARNING! WARNING! All major service and maintenance work must be carried out by Alesco Ensure that there is fire extinguishing equipment at hand. International AB’s service personnel. Risk of electric shock. Risk of personal injury. WARNING! WARNING! Remove no cover plates or carry out work on the induction heater with- Loose cables and hoses constitute a risk of tripping. -
Page 12: Marking
2. MARKING The marking of the ACE12 is divided into three categories. 1. Technical data 2. Health and safety. 3. Common error codes. PAGE 10... -
Page 13: Electrical Connection
The following describes the electrical connection of the ACE12 as stand alone connected to external water source e.g., tap water. When connecting the ACE12 to Alesco cooling units then please see the appropriate manual for the chosen cooling unit. Power outlet: . -
Page 14: Description
3. DESCRIPTION Ease of use interface Compact design - 12 kW Power Output Changeable heating tips EU standard 400VAC+PE 16A 50/60Hz power outlet 6 meter hose length Recommended ambient working temperature 0°–35°C Recommended air humidity < 90% Recommended transport temperature -10–50°C PAGE 12... - Page 15 MAIN SUPPLY 3x400VAC + PE 16A 50/60Hz ENCLOSURE IP21 POWER CONTROL 10 STEPS WORKING FREQUENCY 15.5 kHz OUTPUT POWER 12 kW WEIGHT 19 KG DIMENSIONS (LXWXH) 600X290X260 mm HOSE LENGHT STANDARD (6 meters) INTERNAL COOLING COOLING SYSTEM 2 options: Tap water or with NIX3 AVAILABLE HEATING TIPS 90 degrees (included).
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Page 16: Getting Started
When connected to a power line the “ON” switch is illuminated. ON/OFF Press the “ON” switch and the ACE12 will run a short self-check and then seven (7) diodes from the left will turn green. Choose the required power setting by stepping up or down with the +, - buttons. -
Page 17: Alarm Indicators
OVERHEATED NO WATER FLOWING POWER FAILURE ALL OTHER ERRORS Warning symbol lights up. Press warning symbol ( ) to see error code. NOTE! Please contact Alesco or your distributor for service if any of these error codes appear. PAGE 15... -
Page 18: Operation
3. OPERATION Place the inductor tip flat on the workpiece. Press and hold the in the ON/OFF button. HOSEPACKAGE (G) Move the inductor around the surface to be heated. (E) ON/OFF BUTTON • Do not touch heated parts without first checking the temperature. •... -
Page 19: Annual Check
Check the power the power cable for damages. Check the plugs at both ends of the cable that the cable is secured at both ends. At least once every 12 months the ACE12 should be checked. If necessary 950°C involve someone with appropriate knowledge. -
Page 20: Guarantee
6. GUARANTEE In the event of a guarantee claim against Alesco International AB, Alesco International AB provides a 24 month guarantee on Alesco ́ s induction the customer must be able to prove that the fault has arisen within the heaters and its parts. - Page 22 ORDER@ALESCO.SE ̵ PHONE: +46 31 711 47 50 ̵ WWW.ALESCO.SE ̵ NEONGATAN 10, SE-431 53, SWEDEN VOL.2. 26 MARS 2022...
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