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SCISSOR HOIST
AutoLift AL-3000BG
Model No: FL-8802C, Full Rise Heavy Duty Scissor Hoist
3000Kg Maximum Lifting Capacity
Design Registration Approval Number: WAH21632
Design Code: AS1418.9-1996
Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions
INSTALLATION MANUAL & OPERATION
INSTRUCTIONS
- READ THE ENTIRE CONTENTS OF THIS MANUAL BEFORE
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS
OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS.
FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE
Specifications subject to change without notice.
2 McDonald Crescent | Bassendean WA 6054
Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: sales@aaq.net.au | W: www.aaq.net.au
INJURY OR DEATH.
which may occur therein
Advance AutoQuip
READ FIRST
DO NOT use the
machine until you read
and understand all the
dangers, warnings and
cautions in this manual.
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Table of Contents
Summary of Contents for AAQ AutoLift AL-3000BG
- Page 1 Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions which may occur therein Advance AutoQuip 2 McDonald Crescent | Bassendean WA 6054 Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: sales@aaq.net.au | W: www.aaq.net.au...
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Page 2: Table Of Contents
USER’S RECORD RECORD OF INSTALLATION SAFETY INSTRUCTIONS INTRODUCTION WARNING SIGNS INSTALLATION OPERATION MAINTENANCE OVERALL SIZE SPACE REQUIRED HYDRAULIC DIAGRAM HYDRAULIC CONNECTION 15 PNEUMATIC DIAGRAM WIRING DIAGRAM 17-18... -
Page 3: User's Record
USER’S RECORD RECORD BELOW INFORMATION WHICH LOCATED ON THE NAME PLATE. ITEM NO ______________________________ SERIES NO____________________________ DATE OF MFG _________________________ The here blow listed persons have been qualified to use the machine after installation. The course for use and maintenance has been carried out by a qualified technician. -
Page 4: Record Of Installation
RECORD OF INSTALLATION MODEL NO ____________________________ SERIES NO ____________________________ CUSTOMER ____________________________ DATE OF INSTALLATION _________________ WE HEREBY DECLARED THAT THE ABOVE MENTIONED MACHINE HAS BEEN INSTALLED CORRECTLY. ALL FUNCTIONS HAVE BEEN CHECKED AS WELL AS CORRECT OPERATING OF ALL SAFETY DEVICES. -
Page 5: Safety Instructions
SAFETY INSTRUCTIONS ( READ THE INSTRUCTIONS ENTIRELY BEFORE OPERATING) 1. Do not install the lift on any asphalt surface 2. Read and understand all safety warning procedures before operating the lift. 3. The lift, in its standard version, is not designed for outdoor use. 4. -
Page 6: Introduction
INTRODUCTION This guide has been made in order to supply the owner as well the user with the basic instructions for a correct installation, operation and maintenance of the lift. Read this guide carefully before using the machine and follow the instructions given by this guide carefully to grant the machine a correct function, efficiency and a long service life. -
Page 7: Warning Signs
1)Noise level ： <70 dBA (measured from 1m distance surround the machine)； 2) THE OPERATING CONDITION OF THE LIFT The temperature of operation :-15+40 Altitude: below 1000m; Relative humidity: 30%~90% The temperature of transporting and storage: -25~+55; The temperature of transporting and storage in 24 hours: -25~+70 WARNING SIGNS All safety warning signs presented on the machine with the purpose to draw the operator’s attention from dangerous or unsafe situations. -
Page 8: Installation
Warning 11 Warning 12 Warning 13 Warning 14 Warning 1 It is not allowed to stay under the being serviced vehicle during operation. Warning 2 Operator and standby should not stay too close to the machine, but in the safety place. Warning 3 When the lift lowers, no auxiliary stand or wooden stick is allowed to use. - Page 9 CONNECTING You may start to connect oil hose, air supply and power after the above preparations. 1. OIL HOSE CONNECTING See the hydraulic diagram for oil hose connecting. Make sure that no soil or other dirty things into the pipe. 2.
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Page 10: Operation
A. Switch on the valve to refill the assistant cylinder B. Normal working status 5. CONNECTING THE LIMITATION SWITCH. 6. BASE FRAME FIXED. Fix the frame with expansion bolt. 7. LOADING TEST Never try to use the lift with vehicle on without testing firstly. This step is very important to check if there is any leakage of hydraulic line connectors or air hose. -
Page 11: Maintenance
manual before operation. Always lift the vehicle at the manufacturer recommended points. Position the vehicle right on the center of two platforms. Raise the lift by pressing the push button on control box until the pads touch firmly the right points and recheck if the vehicle is secure. - Page 12 . Check hydraulic fluid level as follow: let the trolleys go up completely and in case they do not reach maximum height, add oil. Check and tighten bolts, nuts and screws. 3. MONTHLY MAINTENANCE . Check the tightening of screws .
- Page 13 OVERALL DIAGRAM...
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Page 14: Space Required
SPACE REQUIRED... -
Page 15: Hydraulic Diagram
HYDRAULIC DIAGRAM 1. MAIN CYLINDER 2. ASSISTANT CYLINDER 3. MANUAL REVERSING VALVE 4. ELECTROMAGNETIC BALL VALVE 5. LOWERING THROTTLE VALVE 6. MOTOR 7. GEAR PUMP 8. CHECK VALVE 9. OVERFLOW VALVE 10. ANTI-SURGE VALVE... -
Page 16: Hydraulic Connection
HYDRAULIC CONNECTION... - Page 17 PNEUMATIC SYSTEM 1. AIR FILTER 2. ELECTROMAGNETIC REVERSING VALVE 3. MAIN CYLINDER 4. ASSISTANT CYLINDER...
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Page 18: Wiring Diagram
WIRING DIAGRAM... - Page 19 Material# Name Spec. Property Note Base assembly FL-8802-A1-B1 Welded Hex nut Standard Bolt M16X50 Standard Bearing 3025 Standard Shaft A FL-8802-A2 Circlip Φ30 Standard Shaft B FL-8802-A5-B5 Bearing 3055 Standard Flat washer Φ24 Q235A Slotted nut Standard Cotter pin Φ2.5 Standard Washer FL-8802-A5-B2-C5...
- Page 20 Material# Name Spec. Property Note Protection cover FL-8802-A1-B2 Q235A Inside hex cylinder screw M4X45 Standard Limit switch TZ8108 Standard Plate for limit switch FL-8802-A1-B5 Q235A Installation plate for limit switch FL-8802-A1-B10 Q235A Limit block FL-8802-A1-B4 Q235A Cross cap screw M4X14 Standard...
- Page 21 Material# Name Spec. Property Note Oil cylinder FL-8802-A4-B1 Spacer FL-8802-A3-B4 Q235 Oil cylinder shaft FL-8802-A3-B1 Circlip Φ35 GB/T894.1 Movable bracket A FL-8802-A5-B2 Shaft A FL-8802-A2 Circlip Φ30 GB/T894.1 Grease cup GB/T1155 Washer 6603GN-A10 Bearing 3028 SF-1 Movable bracket A FL-8802-A5-B3 Circlip Φ35 GB/T894.1...
- Page 22 Bearing 3028 SF-1 Runway FL-8802-A6-B2 Runway extension FL-8802-A6-B3 Inside hex cylinder screw M8X12 GB/T70 Bearing 3025 SF-1 Roller FL-8802-A5-B2-C4 Nylon Circlip Φ30 GB/T894.1 Material# Name Spec. Property Note 3,8M in length, with a straight Oil hose FL-8802-A3-B8 Assembly connector at one end and the a being connecter at the other 1.9M in length, with two Oil hose...
- Page 23 Up fixing block FL-8802-A1-B8 Q235 Down fixing block FL-8802-A1-B9 Q235 Drawbar FL-8802-A1-B6 Q235 Retaining block A for limit switch FL-8802-A1-B3 Q235 Protection cover FL-8802-A1-B2 Q235 Installation plate for limit switch FL-8802-A1-B10 Q235A Limit block FL-8802-A1-B4 Q235A Spacer FL-8802-A3-B4 Q235 Φ8 Standard Spacer FL-8802-A3-B4...
- Page 24 Material # Name Spec. Unit Circuit breaker DZ47-63 C32 /2P Circuit breaker DZ47-63 C3 /1P Pneumatic solenoid valve 3V210-08/DC24 Limit switch D4MC5020 Option switch Y90-11x Bridge rectifier KBPC5A-35A Capacitor 4700UF/50V Control box 460*260*135 Relay MY4NJ/DC24 Relay holder PYF14AE We’ve tried to do our very best to provide complete and detailed information so that your installation and operation experience is free of problems.
- Page 25 SAFETY OPERATING PROCEDURES Vehicle Hoist DO NOT use this machine unless the operator has been thoroughly instructed in its safe use and operation. Safety glasses must be worn at all Long and loose hair must be times in work areas. contained.
- Page 26 3000kg Scissor Hoist OPERATING INSTRUCTIONS The hoist should only be operated by personnel that have been thoroughly trained in operation and maintenance of the hoist. Drive the vehicle evenly over the scissor platform and apply the park brake. Install the four rubber lifting blocks to the underside of the jacking points of the hoist.
- Page 27 THIS WARRANTY SUPERSEDES ALL OTHER WARRANTY POLICIES PREVIOUSLY STATED AND IN ALL OTHER ADVANCE AUTOQUIP’s PRODUCT SPECIFIC LITERATURE. Advance AutoQuip 2 McDonald Crescent | Bassendean WA 6054 Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: sales@aaq.net.au | W: www.aaq.net.au...
- Page 28 COMMISSIONING REPORT 1. Details of Customer Customer Name: Installation Address: 2. Hoist Details Model No: 2 McDonald Crescent Hoist Type: Bassendean WA 6054 Installation Date: P: 08 9279 1663 | E: sales@aaq.net.au 3. Commissioning Report Comments Safety Devices Safety devices incorporated into the design of the vehicle to AS/NZS 1418.9 Welds Visual check all welds completed and comply to requirement of AS/NZS 1554 Hydraulic Equipment and Controls Visual check carried out for leaks Pneumatic Equipment and Controls Visual check carried out for leaks Safety Locks Safety locks tested for correct operation Support Pads Checked for good working order Wheel Stops Supplied with the hoist and in good working order Hoist Motion Limits Checked for correct operation Load Test and Speed Check Hoist checked with load for correct operation and speed control tested Wire Ropes Checked wire ropes for correct installation and tension Concrete Floor Concrete floor is a suitable depth for installation...
- Page 29 COMMISSIONING REPORT Location of Vehicle Hoist & Vehicle Clearances Vehicle hoist or any part of the load is positioned no less than 600mm away from any fixed structure Provisions have been made for effective clearances above the vehicle when the hoist is in its fully raised position. Markings ‐ Hoist Checked for Relevant Marking Including: Make & Model Number Serial number Rated Capacity Reference to maintenance Operation instructions Screw and Nut Gaps Hoist compliance plate showing design registration Functional Test Vehicle hoist has been tested and all safety devices, limit switches and control function interlocks have been tested for correct operation. Demonstration The installer has demonstrated the operation of the vehicle hoist to the owner or operator Electrical Equipment and Controls Lock off isolating switch installed Emergency stop button installed 3. Details of Electrical Contractor Trading Name: EC Licence Number: Address: Telephone Number: 4. Signature Name: ___________________________________________________________ Date: I, being the person responsible for completing the commissioning report have exercised reasonable skill and competency when completing the report and herby certify that the vehicle hoist has been commissioned fit for use as per the Australian / New Zealand Standard 1418.9:1996 Vehicle Hoists.