Twin Disc AM080 Operator's Manual

Pump drive

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TWIN DISC
INCORPORATED
Operator's
Manual
T
WIN
Pump Drive
Model:
AM080
Document Number: 1033752
D
IS C
®

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Table of Contents
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Summary of Contents for Twin Disc AM080

  • Page 1 TWIN DISC IS C ® INCORPORATED Operator’s Manual Pump Drive Model: AM080 Document Number: 1033752...
  • Page 2 NOTICE Twin Disc, Incorporated makes no warranty or guaranty of any kind, expressed, implied or otherwise, with regard to the information contained within this manual. Twin Disc, Incorporated has developed this manual through research and testing of the information contained therein. Twin Disc,...
  • Page 3 Document Number 1033752 Revision B May 2019 Pump Drive Operator’s Manual...
  • Page 4 WARRANTY, LIMITAION OF REMEDIES LIMITATION OR OTHER WARRANTIES, CONFLICTING TERMS, IS C ® MERGER AND INTEGRATION CLAUSE All sales made subject to the LIMITED TWIN DISC GENERAL WARRANTY, LIMITA- TIONS OF REMEDIES AND LIMITATION OF ANY OTHER WARRANTIES, including at http://www.twindisc.com/company/warranty/...
  • Page 5: Table Of Contents

    Table of Contents ©2019 Twin Disc, Incorporated Table of Contents Introduction .............1 General Information ................1 Replacement Parts ................1 Ordering Parts ..................1 Parts Shipment ..................2 Safety ......................2 Warranty ....................3 Operation ..............5 Overview ....................5 Auxiliary Power Take-off ..............5 Coupling ....................6 Oil Plug And Breather Diagrams ............
  • Page 6 ©2019 Twin Disc, Incorporated Safety Safety These messages convey important information about SAFETY. The safety alert symbol and signal words described below are followed by safety messages and appear throughout this manual. All personnel must read, understand and follow all safety message instructions prior to operation, maintenance or repair of this unit.
  • Page 7: Introduction

    Ordering Parts All replacement parts or products (including hoses and fittings) must be of Twin Disc origin or equal, and otherwise identical with components of the original equipment. Use of any other parts or products will void the war- ranty and may result in malfunction or accident, causing injury to person- nel and /or serious damage to the equipment.
  • Page 8: Parts Shipment

    Twin Disc. All returned parts, new or old, emanating from any of the above-stated changes will not be accepted for credit.
  • Page 9: Warranty

    For the latest service information on Twin Disc products, contact any Twin Disc distributor or service dealer. This can be done on the Twin Disc corporate web site found at http://www.twindisc.com. Provide your model number, serial number and bill of material number to obtain information on your unit.
  • Page 10 Introduction ©2019 Twin Disc, Incorporated NOTES Pump Drive Operator’s Manual #1033752...
  • Page 11: Operation

    Operation ©2019 Twin Disc, Incorporated Operation Overview Twin Disc pump drives provide for simultaneous running of two or more hydraulic pumps from a single prime mover. All models can be prepared for various applications. Auxiliary Power Take-off The input gear drives, through an idler gear, two output gears, each capa- ble of driving two auxiliary devices.
  • Page 12: Coupling

    Operation ©2019 Twin Disc, Incorporated Figure 2. Tower Positions Coupling The Pump Drive is coupled to the prime mover either directly to the fly- wheel, or remotely through a drive shaft. The prime mover turns the pump drive input gear and clutch drive ring.
  • Page 13 Operation ©2019 Twin Disc, Incorporated Figure 3. Oil Plug And Breather Diagram 1 Figure 4. Oil Plug And Breather Diagram 2 Pump Drive Operator’s Manual #1033752...
  • Page 14 Operation ©2019 Twin Disc, Incorporated Table 2. Tower Ports Pump Drive Operator’s Manual #1033752...
  • Page 15: Maintenance

    (221 °F) with synthetic oil and 80 °C (176 °F) with mineral oil. Oil Type and Viscosity Table 1. Oil Type And Viscosity Multi-viscosity oils (i.e. 10W-30, etc.) can be used under certain conditions, but require TWIN DISC approval. Pump Drive Operator’s Manual #1033752...
  • Page 16: Oil Cooling Requirements

    Maintenance ©2019 Twin Disc, Incorporated Oil Cooling Requirements (see Engineering Drawings for additional specs.) Table 2. Oil Cooling Requirements Customer supplied air to oil cooling is typical -40°C (-40° F) Minimum oil temperature at start-up Oil temperature at steady operating 66°C to -85°C...
  • Page 17: Overhaul Interval

    ©2019 Twin Disc, Incorporated Maintenance When inspecting the flexible coupling, look for evidence or conditions identified in the following steps: Cracks in the surface of the rubber. May be caused by tor- sional vibrations, excessive misalignment or exposure to contaminants (heat, petroleum products, chemicals, ozone, ultraviolet radiation, etc.), excessive system torques.
  • Page 18: Periodic Visual Inspection

    Maintenance ©2019 Twin Disc, Incorporated Periodic Visual Inspection Check the mountings for tightness or damage such as cracks. Tighten loose mountings and replace damaged parts. Check pressure and temperature gauge where applicable. Inspect the oil lines and heat exchanger for leaky connections, cracks, or other damage.
  • Page 19: Alignment - U-Joint-Type Installation

    ©2019 Twin Disc, Incorporated Maintenance The lifting force established in steps 1 - 3 only needs to be done for the first machine of the design type. Any significant changes to the weight of the accessories added to the Pump Drive would require that the lifting force be re-established.
  • Page 20 Maintenance ©2019 Twin Disc, Incorporated Place the straight edges horizontally along the face of the PTO and pump drive hubs. Measure distances A and B. A and B should be equal within 3 mm (0.125 inch) measured 430 mm (18.0 inches) out from the centerlines of the shaft.
  • Page 21: Troubleshooting

    Troubleshooting ©2019 Twin Disc, Incorporated Troubleshooting Table 2. Troubleshooting Chart Table 2 Symptom Cause Remedy High Improper oil level. Check and fill (or drain) temperature with proper oil to the correct level. Faulty heat exchanger. Inspect, repair or replace heat exchanger.
  • Page 22 #1033752 TWIN DISC, INCORPORATED RACINE, WISCONSIN 53403, U.S.A. 262-638-4000/262-638-4482 (FAX) WWW.TWINDISC.COM...

Table of Contents