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TRANSLATION OF THE ORGINAL VERSION
Operating Manual
Oscillating Edge Sanding Machines
WOOD
PECKER
KSM9-3000/200 and KSM9-3100/150
KSM9-3000/200 and KSM9-3100/150
Machine Types:
WOOD
PECKER
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. +49 07571 755-0
E-Mail:
info@ichbinwoodpecker.de
| Web:
https://www.ichbinwoodpecker.de
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Table of Contents
Troubleshooting
Summary of Contents for Woodpecker KSM9-3000/200
- Page 1 TRANSLATION OF THE ORGINAL VERSION Operating Manual Oscillating Edge Sanding Machines WOOD PECKER KSM9-3000/200 and KSM9-3100/150 KSM9-3000/200 and KSM9-3100/150 Machine Types: WOOD PECKER HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120 DE 72488 Sigmaringen | Tel. +49 07571 755-0 E-Mail: info@ichbinwoodpecker.de...
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Page 2: Table Of Contents
Correspondence in the Case of Service ......................... 18 Emission Levels ..............................19 5.3.1 Noise Information ............................19 5.3.2 Noise Emission Values ..........................19 Workplace Requirements ............................. 19 Dimensions ................................20 5.5.1 KSM9-3000/200 ............................20 5.5.2 KSM9-3100/150 ............................20 Installation and Connection ......................... 21 BA_WP_KSM9-3000-200-3100-150_EN_22-22.docx... - Page 3 Check Delivery Conditions ............................ 21 Transport ................................21 6.2.1 Unloading with the Forklift Truck ........................ 21 6.2.2 Setting down with the Forklift Truck ......................21 Machine Installation ............................. 22 Mobile Base (Option) ............................22 Temporary Storage ............................... 23 Lashing on a Transport Vehicle ..........................23 Connecting the Extraction Unit ..........................
- Page 4 13.7 Average Situations / Emergencies ........................40 Electrical Circuit Diagram ..........................41 Options and Accessories ..........................42 15.1 Sanding Belts for KSM9-3000/200 ........................42 15.2 Sanding Belts for KSM9-3100/150 ........................42 15.3 Further Options ..............................42 Disassembly and Scrapping .......................... 43 EU - Declaration of Conformity ..........................
- Page 5 Figure 1: Veneer sanding device with sanding pad ........................6 Figure 2: Name plate ................................18 Figure 3: Working areas ................................19 Figure 4: Dimensions - KSM9-3000/200 ........................... 20 Figure 5: Dimensions - KSM9-3100/150 ........................... 20 Figure 6: Unload with Forklift truck ............................21 Figure 7: Setting down with forklift truck ..........................
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Page 6: Introduction
Legal Notice WOODPECKER is a brand of Hokubema Maschinenbau GmbH. All contents of these operating instructions are subject to the rights of use and copyright of HOKUBEMA Maschinenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed media, as well as their online publication, requires the prior written consent of HOKUBEMA Maschinenbau GmbH. -
Page 7: Symbols In Safety Instructions
Symbols in Safety Instructions Symbol Safety Instruction General danger symbol, which requires the highest attention! Failure to observe may result in damage to the equipment, serious injury or even death. Warning of possible danger from forklift traffic! Non-observance may result in life-threatening injuries. Warning indicates a possible hazard under suspended loads! Non-observance may result in life-threatening injuries. -
Page 8: General
3 General The edge sanding machines KSM9-3000/200 and KSM9-3100/150 are produced according to the current state of the art and placed on the market as a complete machine. All legal and normative regulations were observed. The two models are identical in design and operation, but they differ in the following points: •... -
Page 9: General Safety Regulations
General Safety Regulations In general, the following safety regulations and obligations apply when handling the edge sanding machine: • The edge sanding machine may only be operated in a technically perfect and clean condition. • It is prohibited to remove, modify or bypass any protective, safety or monitoring equipment. •... -
Page 10: Safety
+5 … +25° C and a humidity of 50 … 60 %. • KSM9-3000/200 → belt length = 3000 mm | belt width = 200 mm • KSM9-3100/150 → belt length = 3100 mm | belt width = 150 mm You will find suitable sanding belts for your machine in chapter ... -
Page 11: Residual Risks
4.1.1 Residual Risks The machine is built according to the latest state of the art and the recognised safety rules. Nevertheless, the use of the machine may cause danger to life and limb of the user or third parties or damage to the machine and other equipment. -
Page 12: Observe The Environmental Protection Regulations
4.1.2 Observe the Environmental Protection Regulations During all work with the machine, the environmental protection regulations, obligations and laws for waste avoidance and proper recycling and/or disposal applicable at the place of use must be observed. This applies in particular to installation, repair and maintenance work involving substances that could pollute the groundwater (e.g. -
Page 13: Personnel Selection And Qualification - Basic Duties
4.1.4 Personnel Selection and Qualification - Basic Duties • The machine design and operation is intended for right-handers. • Work on and with the machine may only be carried out by reliable personnel. Observe the legal minimum age! • Only use trained or instructed personnel. Clearly define the responsibilities of the personnel for operating, setting up, maintaining and repairing! •... -
Page 14: Safety Instructions For Specific Phases Of Operation
4.2 Safety Instructions for Specific Phases of Operation The machine must not be used if the sanding belt is defective or damaged. Defects and damage to the machine are to be reported immediately after detection. Sufficient lighting (at least 500 lux) around the machine must be ensured! Any mode of operation that compromises safety is prohibited! 4.2.1 Normal Operation Guards: Take measures to ensure that the machine can only be operated in a safe and functional condition. -
Page 15: Special Work Within The Scope Of Maintenance Work As Well As Troubleshooting In The Workflow
4.2.2 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow Observe maintenance and inspection activities prescribed in chapter 13! These activities, as well as all other repair work, may only be carried out by qualified personnel! For all work concerning operation, production adjustment, conversion or setting of the machine and its safety-related equipment as well as maintenance and repair, observe switch-on and switch-off procedures according to the operating manual and instructions for maintenance work! -
Page 16: Construction-Related Safety Devices
4.3 Construction-related Safety Devices The machine construction already includes the following safety precautions: • Guards on the sanding drums: They prevent contact with the rotating sanding belt and at the same time serve as suction end pieces for the associated extraction unit. •... -
Page 17: Hazardous Areas
4.5 Hazardous Areas Hazard Area/Action Risk Avoidance • Use all sanding covers available for Cutting & Abra- On all non-covered Minor to severe injuries sion Hazard areas of the sanding such as cuts and abra- the operation and keep hands out belt sions on hands and fin- of uncovered areas. -
Page 18: Machine Data
Sanding belt length KSM9-3000/200: 3000 mm KSM9-3100/150: 3100 mm Sanding belt width KSM9-3000/200: 200 mm KSM9-3100/150: 150 mm Sanding belt KSM9-3000/200: 1050 x 240 mm back wall KSM9-3100/150: 1050 x 200 mm Sanding drums with rubber coating Belt speed 20 m/s... -
Page 19: Emission Levels
Emission Levels 5.3.1 Noise Information The values given are emission levels and therefore do not necessarily represent safe workplace values. Alt- hough there is a correlation between emission and immission levels, it cannot be reliably deduced whether ad- ditional precautionary measures are necessary or not. Factors that may affect the current immission level at the workplace include the duration of exposure, the na- ture of the workspace, other noise sources, etc., e.g. -
Page 20: Dimensions
Dimensions 5.5.1 KSM9-3000/200 1300 1900 Figure 4: Dimensions - KSM9-3000/200 5.5.2 KSM9-3100/150 1250 2000 Figure 5: Dimensions - KSM9-3100/150 • All dimensions are given in millimetres • The dimensions given are rounded approximate dimensions • We reserve the right to make dimensional and design changes... -
Page 21: Installation And Connection
Installation and Connection Check Delivery Conditions Check the consignment for completeness and possible transport damage. In case of transport damage, please keep the packaging and inform the shipping company and the manufacturer immediately! Later complaints can- not be accepted. Transport Lifting and transporting the machine must be carried out by qualified persons who have the required experi- ence and equipment. -
Page 22: Machine Installation
Machine Installation Remove the preservative that was applied at the factory to protect the parts against corrosion without painting. This can be done with commercially available solvents. Please do not use nitro solvents or similar solvents and never use water to remove the preservative! •... -
Page 23: Temporary Storage
Temporary Storage If the machine is not put into operation immediately after delivery, it must be stored carefully in a protected place. Carefully cover the entire machine so that neither dust nor moisture can penetrate. The bare, non-surface- treated parts (e.g. the cast iron tabletop) are provided with a preservative. This must be checked regularly for effectiveness and renewed if necessary. -
Page 24: Connecting The Extraction Unit
If this option is present, additional contacts are available to which two signal generator lines can be connected for automatic switching of the extraction system. • Ordering designation for KSM9-3000/200: KSM9-3000/200-005 • Ordering designation for KSM9-3100/150: KSM9-3100/150-005 The circuit diagram for the connection assignment can be found in chapter 14 and is enclosed with the ma- chine, if applicable. -
Page 25: Electrical Connections
Electrical Connections The connection must be carried out by an authorised electrician! The electrical circuit diagram can be found in chapter 14. Please observe the specified nominal voltage 400 VAC / 50 Hz (3 phases / N / PE)! •... -
Page 26: Machine Overview
7 Machine Overview Figure 12: Machine overview - main components Description Description Main switch Support table Main motor Extendable table widening Sanding cover (underneath driven drum + oscillator) Emergency stop push button Veneer fence (right) + veneer sanding device Handwheel for sanding unit inclination Insertable sanding pad Handwheel for table height Sanding belt... -
Page 27: Machining Possibilities
8 Machining Possibilities Workpiece Requirements The user is solely liable for any personal injury or damage to machinery caused by the processing of unauthorised materials (see section 4.1.1). Maximum dimensions of workpieces that can be machined on the machine: 1050 x 350 x 150 mm When machining very long or wide workpieces, additional aids must be used to support the workpiece, e.g. -
Page 28: Switching The Machine On And Off
Switching the Machine ON and OFF Before commissioning, carefully read and observe the operating manual and the safety instructions 4. Before switching on, check that • there are no loose parts on the table top and all tools have been removed, •... -
Page 29: Setting Up And Adjusting The Machine
Setting up and Adjusting the Machine Switch off the machine before setting and adjustment work and secure it against being switched on again unintentionally! Lock main switch with padlock! 10.1 Mounting, tensioning and replacing the Sanding Belt In order to be able to mount, tension or replace the sanding belt, the tensioning lever (H) is required, which hangs on the left-hand side of the machine (see ... -
Page 30: Height Adjustment Of The Table Top
10.2 Height Adjustment of the Table Top The table top is height-adjustable within a range of 230 mm: • Loosen the clamping lever (16) lo- cated to the right of the hand- wheel (15). • Set the desired table height with the handwheel (15): - Turn to the right ... -
Page 31: Veneer Sanding Device With Sanding Pad
10.5 Veneer Sanding Device with Sanding Pad The sanding pad is used for sanding angles, chamfers and for plane sanding of veneer protrusions. For these types of processing, the veneer fences must also be folded down. The combination of the sanding pad with the two veneer fences (one of which has a grooved infeed ruler) results in the veneer sanding device. -
Page 32: Calibrating The Veneer Fence (Zeroing)
10.5.3 Calibrating the Veneer Fence (Zeroing) An already tensioned sanding belt must be installed in the machine for adjustment. At regular intervals and as soon as a sanding belt with a different grit or a heavily worn sanding belt is replaced by a new one, the sanding stops must be calibrated respectively set to zero. -
Page 33: Using The Cylindrical Sanding Unit
After finishing the cylindrical sanding work, refit the sanding cover (B). • On version KSM9-3000/200, the cylindrical sanding unit is now ready for use. • For version KSM9-3100/150, further settings are required on the revolving turret head (see 10.6.2). -
Page 34: Changing The Drum Diameter
10.6.3 Changing the Drum Diameter Figure 31: Fold table to 45° Figure 32: Change sanding drum Figure 33: Turret head engaged • Switch off the main switch (1) and secure it by locking it. • Important: Before changing the turret head to another drum diameter, the sanding belt must be released with the tension lever and removed from the deflection drum of the cylindrical sanding unit. -
Page 35: Working With The Edge Sanding Machine
Working with the Edge Sanding Machine 11.1 Machining extra-long Workpieces If workpieces are to be machined where the surface to be sanded is longer than the sanding area of the belt, the machining area of the belt must be extended. To do this, proceed as follows: •... -
Page 36: Angle Machining With Inclined Sanding Unit
11.3 Angle Machining with inclined Sanding Unit Workpiece surfaces to be machined at an angle that are wider than the sanding belt height cannot be sanded on the mitre fence (see Figure 38). With the sanding unit's tilt adjustment of up to 45°, mitres as well as pointed and sharp edges can be sanded without any problems, even on very wide or long workpiece surfaces. -
Page 37: Sanding Angles And Chamfers On The Sanding Pad
11.5 Sanding Angles and Chamfers on the Sanding Pad Preparatory measures: • First switch off the main switch (1) and secure it by locking it. • Mount the sanding pad (see section 10.5.1) and fold down both veneer fences. •... -
Page 38: Troubleshooting
Troubleshooting Proceed systematically when searching for the cause of a malfunction. If you are unable to find the fault or to remedy the malfunction, contact our customer service department (phone number: +49 (0) 7571 / 755-0). Before you call us, please follow these steps: •... -
Page 39: Maintenance And Inspection
Maintenance and Inspection Before carrying out any maintenance and inspection work, chapter 4 “Safety” must be read carefully and observed! Breakdowns caused by inadequate or improper maintenance can result in very high repair costs and long ma- chine downtimes. Regular maintenance is therefore essential. Switch off the machine during all maintenance and repair work and secure it against being switched on again unexpectedly! Lock the main switch with a padlock! Due to the different operating conditions, it is not possible to determine in advance how often a wear check,... -
Page 40: Checking The Safety Labels
13.4 Checking the Safety Labels • Check regularly that all safety labels on the machine are present and in good legible condition. • The safety labels must be completely present and always clearly legible. This applies especially to the table “Safety Instructions”. -
Page 41: Electrical Circuit Diagram
Electrical Circuit Diagram Work on the electrical components of the machine may only be carried out by an authorised electrician! Main switch OPTION Auxiliary contact for on-site extraction Attention! External voltage! Units are energised even when the main switch is turned off! E-STOP Motor M1 - 4.0 kW Motor M2 - 0.25 kW... -
Page 42: Options And Accessories
The man- ufacturer accepts no liability for any damage resulting from the use of non-prescribed acces- sories and spare parts or additional components from third parties! 15.1 Sanding Belts for KSM9-3000/200 Article Dimensions (L x W) Grit Art. -
Page 43: Disassembly And Scrapping
Disassembly and Scrapping When dismantling and scrapping the machine, the current EU regulations or the respective regulations and laws of the country of operation, which are prescribed for proper dismantling and disposal, must be observed. The aim is to dismantle the machine and its various materials and components properly, to recycle all possible parts and to dispose of non-recyclable components in the most environmentally friendly way. -
Page 44: Eu - Declaration Of Conformity
EU - Declaration of Conformity in accordance with the EU Machinery Directive 2006/42/EC Annex II A The manufacturer, HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne Binger Str. 28 | Halle 120 Phone: +49 (0) 7571 / 755 - 0 D- 72488 Sigmaringen (Germany) Fax: +49 (0) 7571 / 755 - 222 hereby declares that the manufactured machine...
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