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F5DFL413A*A001 / F5DFL413A*A002 /
F5DFL413B*A006 / F5DFL413C*A003 /
F5DFL413D*A003 / F5DFL413D*A004 /
F5HFL413A*A001 / F5HFL413B*A001 /
F5HFL413B*A002 / F5HFL413C*A001
SERVICE MANUAL
Part number 84496807
Tier 4a
Engine
1st edition English
April 2012

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Summary of Contents for Case F5DFL413A A001 Series

  • Page 1 F5DFL413A*A001 / F5DFL413A*A002 / F5DFL413B*A006 / F5DFL413C*A003 / F5DFL413D*A003 / F5DFL413D*A004 / F5HFL413A*A001 / F5HFL413B*A001 / F5HFL413B*A002 / F5HFL413C*A001 Tier 4a Engine SERVICE MANUAL Part number 84496807 1st edition English April 2012...
  • Page 2 Contents INTRODUCTION Engine..................10 Engine and crankcase ..............10.001 Cylinder heads .
  • Page 3 INTRODUCTION 84496807- 22/04/2012...
  • Page 4: Table Of Contents

    Contents INTRODUCTION Foreword - Ecology and the environment ............3 Safety rules .
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6: Foreword - Ecology And The Environment

    INTRODUCTION Foreword - Ecology and the environment Soil, air, and water are vital factors of agriculture and life in general. When legislation does not yet rule the treatment of some of the substances required by advanced technology, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature.
  • Page 7: Safety Rules

    INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions.
  • Page 8: Basic Instructions - Important Notice Regarding Equipment Servicing

    In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer.
  • Page 9: Basic Instructions - Shop And Assembly

    INTRODUCTION Basic instructions - Shop and assembly Shimming For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value indicated on each shim.
  • Page 10 INTRODUCTION Protecting the electrical/electronic systems during charging or welding WARNING Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk.
  • Page 11: Torque - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Torque - Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.2 N·m (19 lb...
  • Page 12 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
  • Page 13 INTRODUCTION Manufacturer's Identification Property Class Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60 ° apart indicate Class 10 properties, and marks 120 ° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5 GrC W/ Gr8...
  • Page 14 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
  • Page 15 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...
  • Page 16 SERVICE MANUAL Engine F5DFL413A*A001 , F5DFL413A*A002 , F5DFL413B*A006 , F5DFL413C*A003 , F5DFL413D*A003 , F5DFL413D*A004 , F5HFL413A*A001 , F5HFL413B*A001 , F5HFL413B*A002 , F5HFL413C*A001 84496807- 22/04/2012...
  • Page 17 Contents Engine - 10 Engine and crankcase ..............10.001 F5DFL413A*A001 , F5DFL413A*A002 , F5DFL413B*A006 , F5DFL413C*A003 , F5DFL413D*A003 , F5DFL413D*A004 , F5HFL413A*A001 , F5HFL413B*A001 , F5HFL413B*A002 , F5HFL413C*A001 Cylinder heads .
  • Page 18 Engine cooling system ..............10.400 F5DFL413A*A001 , F5DFL413A*A002 , F5DFL413B*A006 , F5DFL413C*A003 , F5DFL413D*A003 , F5DFL413D*A004 , F5HFL413A*A001 , F5HFL413B*A001 , F5HFL413B*A002 , F5HFL413C*A001 Oil cooler and lines .
  • Page 19 84496807- 22/04/2012...
  • Page 20 Engine - 10 Engine and crankcase - 001 F5DFL413A*A001 , F5DFL413A*A002 , F5DFL413B*A006 , F5DFL413C*A003 , F5DFL413D*A003 , F5DFL413D*A004 , F5HFL413A*A001 , F5HFL413B*A001 , F5HFL413B*A002 , F5HFL413C*A001 84496807- 22/04/2012 10.001 / 1...
  • Page 21 Contents Engine - 10 Engine and crankcase - 001 TECHNICAL DATA Engine Service limits ................3 SERVICE Engine Service instruction - Finding Top Dead Center (TDC) .
  • Page 22 Engine - Engine and crankcase Engine - Service limits Timing Intake - Start before Top Dead Center (TDC) 19 ° - End after Bottom Dead Center (BDC) 37 ° Exhaust - Start before BDC 61 ° - End after TDC 21 °...