TemperZone MWR 250 Installation & Maintenance

TemperZone MWR 250 Installation & Maintenance

Heat pump water/space heaters

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CONTENTS
1. General ................................................................ 1
2. Installation............................................................ 1
3. Wiring.................................................................. 2
4. Commissioning................................................... 4
5. Controls............................................................... 4
6. Maintenance....................................................... 5
7. Troubleshooting.................................................. 6
8. Warranty............................................................ 6
Table 1: UC8 Display Information........................ 8
Appendix I : BMS Control Option....................... 8
Appendix II : Protection Functions....................... 9
Commissioning Sheet .......................................... 11
Other Relevant Documents:
- MWH/MWR Applications Manual
- Specifications Sheet (model specific)
- R32 Handling : Water Heating Units
- MWH 900 LAT Control User Guide.
1. GENERAL
1.1 Introduction
Follow these instructions to ensure the optimum
performance, reliability and durability.
Units must be installed in accordance with all national and
regional regulations and bylaws.
2. INSTALLATION
2.1 Positioning
! WARNING
The appliance should be located in an area where
leakage of the unit or connections will not result in
damage to the area adjacent to the appliance or to lower
floors of the structure. When such locations cannot be
avoided, it is recommended that a suitable drain pan,
adequately drained, be installed under the appliance.
! WARNING
Keep appliance area clear and free from combustible
materials, gasoline and other flammable vapours and
liquids.
MWH/MWR units are designed to be located outdoors*
and as close to the space heating area as acoustic
criteria allows.
*
If the unit is located indoors, ensure adequate ventilation is
provided to maintain the internal air temperature no lower
than 5°C below the external ambient air temperature. It is
possible to duct the discharge air from the unit, however the
max. external static pressure is limited (refer Spec. Sheet).
It is recommended that an additional in-line fan be installed to
maintain airflow through the unit.
Heat Pump Water/Space Heaters
MWH/MWR models (c/w UC8) R32
Installation & Maintenance
Page
National Health and Safety regulations must be followed
to avoid personal injuries.
The appropriate permits must be acquired and adhered to.
Seismic restraints must be fitted if required (refer NZS
4104:1994, AS 1170.4).
The accompanying 'R32 Handling' pamphlet forms part of
these Installation & Maintenance instructions.
! WARNING.
These units use R32 refrigerant (Class A2L) which is
mildly flammable.
The unit shall be installed, operated and stored in a
adequately ventilated space (eg outdoors) where there is
no continuously operating open flames (eg an operating
gas appliance) or other R32 ignition source. If the
refrigerant gas comes into contact with fire, a poisonous
gas may occur. Be aware that R32 does not contain an
odour.
1.2 Site Preparation
System designers and installers must first familiarise
themselves with the contents of the MWH/MWR
Applications Manual prior to installing any unit. This
contains important information about site requirements
that will ensure the unit performs effectively and to
its design capabilities, eg expansion tank, water loop
pressure system.
Refer to diagram (Figure 1) and supplied Specifications
sheet for minimum clearances. If multiple units are to be
placed side-by-side then allow at least 1m between coil
faces.
When determining the position of the unit, allow adequate
space around the unit to facilitate water pipe connections,
future servicing and maintenance. Ensure there is enough
working space in front of the electrical access panel.
Note: The discharge air from the unit is very cold when
the unit operates at full capacity, and may be well below
the freezing temperature. Take care in selecting the
installation position that the discharge air from the unit is
not under a window or plants that are cold sensitive. It is
also possible to get increased condensation on surfaces
above the unit discharge air which may deteriorate some
surfaces. Avoid installations where ponding of chilled air
is likely to occur. Choose a well-ventilated location.
Consideration should be given to the piping route to the
Room fan coil unit/s as well as power and control cabling.
Refer Specification Sheet for maximum separation limits
between MWH units and connected heat exchangers.
003-000-172 06/22

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  • Page 1: Table Of Contents

    Heat Pump Water/Space Heaters MWH/MWR models (c/w UC8) R32 Installation & Maintenance National Health and Safety regulations must be followed Page CONTENTS to avoid personal injuries. 1. General ..............1 The appropriate permits must be acquired and adhered to. 2. Installation............1 3.
  • Page 2 2.4 Water Connection unit's IN and OUT water connection sizes, refer to 750 MIN. CLEARANCE the Specifications Sheet supplied with each unit. ACCESS The water supply to the zone manifolds must not be PANEL WATER restricted. Pipe lengths should be as short as practical, CONN’S have as few bends as possible and be sized to minimise ELECTRICAL...
  • Page 3: General

    A single load Leaving Air Temperature (LAT) control through the entry hole provided. application requires a Programmed Logic Controller MWH/R 900: Use the mounting track provided, which (PLC) to be installed. Refer Temperzone for 'LAT Control includes cable ties. User Guide' for set-up.
  • Page 4: Commissioning

    2 minutes. 4.3 Setting the Leaving Water Temperature (LWT) d. Open the filling port and connect the flowing hose. MWH/MWR 250, 450: Purge the system until all air is expelled. This will take Heating: The unit's UC8 controller has a default setting of some time.
  • Page 5: Controls

    Installer or MWR 900, 2000: Cooling: The unit's PLC controller has a default setting of Temperzone Customer Service (www.temperzone.biz). 7°C for leaving water temperature. This can be changed Protection Against Freezing if necessary to better suit the application.
  • Page 6: Troubleshooting

    • Check no ice is forming on the coil between de-ice clear of ice. Should a layer of clear ice form on cycles (Refer 7.10). the coil, then contact your Installer or Temperzone 6.5 Unit stopped and displaying 'HP' fault code Customer Service (www.temperzone.biz).
  • Page 7: Appendix I : Bms Control Option

    UC8 includes a Fault Status monitoring output signal. A non-specific Fault monitoring output signal is available. Refer Appendix II (page 8) for fault codes. For more information model search 'UC8' at www.temperzone.biz or contact your local Temperzone Office (page 5).
  • Page 8 Figure 4, UC8 Controller RS485 #1 Ground +12V DC RS485 #2 Ground 0-10V out #1 Ground 0-10V out #2 IC - LWT Sensor OC - EWT Sensor Display Water Pump Push Button Sc (Ground) Remote on/off Ground Table   1 ,   I nformation   a vailable   o n   t he   U C8   d isplay.   Item  ...
  • Page 9: Appendix Ii : Protection Functions

    “UC8 troubleshooting The display shows the message information”, available for free download from ‘LO-dSH’ when protection is www.temperzone.biz. active. High pressure protection (HP) High evaporation temperature / high suction line Units are fitted with high pressure transducers temperature protection connected to UC8 input HPT.
  • Page 10 If a unit has locked out and has been unlocked twice, identifying and remedying the cause of the fault. then locks out for a third time without having Refer to Temperzone (page 6) if assistance is managed at least once to stop once under normal required.
  • Page 11 INSTALLER TO COMPLETE Commissioning Check List Site Name/address: ..................................Installing Company ...................... Date: ............Serviceman: ....................... Tel: ............Model: ................. Serial No: ..........Unit Site Ref: ......Unit is installed level? All electrical terminals are tight? Does unit have adequate safe access? Certificate Of Compliance issued? Compressor shipping blocks removed? Refrigerant leak checked?
  • Page 12 (Australian Head Office and Manufacturing) Wellington, Christchurch Brisbane, Melbourne, Adelaide Singapore, Shanghai Distributors Perth, Hobart, Newcastle Singapore, Shanghai, Beijing, Jakarta, Hong Kong, Sri Lanka, Mauritius, Bangalore, Bangkok, Hanoi, Cambodia, South Pacific Islands, Bangladesh www.temperzone.biz © temperzone limited 2022 - 12 -...

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