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'Large Air Router'
Product Code - DMP0144
USER MANUAL
Contents
User & Warranty Information .............................................................................. 2
Dynabrade 'EC Machinery Directive, Declaration of Conformity'........................ 3
Dynabrade 'Technical Data Sheet Tool E8816' .................................................. 4
1. Zero Adjustment of Routing Bits .................................................................. 13
2. Depth Adjustment of Routing Bits ................................................................ 14
Depth Adjustment....................................................................................... 15
3. Using the Standard Router Base ................................................................. 15
Special Notes ............................................................................................. 16
Using the Standard Router Base................................................................ 17
4. Cleaning & Maintenance.............................................................................. 18
5. Compatible Portable Extraction ................................................................... 20
Advice for Dust Free Operations ................................................................ 20
t +44 (0)1582 791001
Unit 8 Redbourn Industrial Estate, High Street, Redbourn, Hertfordshire, AL3 7LG, UK
d a r k m a t t e r c o m p o s i t e s l t d
www.darkmattercomposites.com
Registered in England & Wales No: 5395870
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Table of Contents
Summary of Contents for Dark Matter DMP0144
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Page 1: Table Of Contents
‘Large Air Router’ Product Code - DMP0144 USER MANUAL Contents User & Warranty Information ................2 Dynabrade ‘EC Machinery Directive, Declaration of Conformity’......3 Dynabrade ‘Technical Data Sheet Tool E8816’... -
Page 2: User & Warranty Information
Dark Matter Composites Ltd, Step Sanding Tool Kit Price List (includes spares) The Dynabrade Air Router supplied as part of the kit is specified uniquely to Dark Matter Composites Ltd as Model No. E8816. The Dynabrade manual PD0956 ‘Air Tool Manual - Safety, Operation and Maintenance’... -
Page 13: Zero Adjustment Of Routing Bits
DMP0144, Large Air Router USER MANUAL © Dark Matter Composites Ltd Page 13 of 21 1. Zero Adjustment of Routing Bits SAFETY NOTICE - Always disconnect the air supply to the air router prior to fitting or adjusting any part of the air router/jig assembly. -
Page 14: Depth Adjustment Of Routing Bits
DMP0144, Large Air Router USER MANUAL © Dark Matter Composites Ltd Page 14 of 21 10. Lift the router/jig assembly and check the routing bit is level with the jig base using a straight edge. 11. If required, loosen the locknut, make any fine adjustments necessary and tighten the locknut. -
Page 15: Depth Adjustment
DMP0144, Large Air Router USER MANUAL © Dark Matter Composites Ltd Page 15 of 21 Depth Adjustment 1. Stand the router/jig assembly face down on a flat surface. 2. Disconnect the top of the vacuum flexible hose. 3. Loosen the locknut with the 1½” spanner provided. -
Page 16: Special Notes
DMP0144, Large Air Router USER MANUAL © Dark Matter Composites Ltd Page 16 of 21 Special Notes The standard router base rests against the part surface, using it as a reference surface in terms of depth. As material is removed, part of the router... -
Page 17: Using The Standard Router Base
© Dark Matter Composites Ltd Page 17 of 21 Below are the dimensions of the router base and typical mounting plate requirements. If required, please contact Dark Matter Composites for advice on jig design. 24mm( ”) Ø33mm(1¼”) R10mm( ”) -
Page 18: Cleaning & Maintenance
DMP0144, Large Air Router USER MANUAL © Dark Matter Composites Ltd Page 18 of 21 8. Lift the router just clear of the part surface so that it does not make contact with the part and gradually depress the trigger. Check the correct operation of the air router and gradually increase the speed to check correct operation over the full speed range and then cease operation of the air router. - Page 19 DMP0144, Large Air Router USER MANUAL © Dark Matter Composites Ltd Page 19 of 21 Router Assembly The following parts of the router assembly become contaminated with dust during each use. Collet assembly Vacuum Vacuum swivel hose assembly Routing Bit...
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Page 20: Compatible Portable Extraction
DMP0144, Large Air Router USER MANUAL © Dark Matter Composites Ltd Page 20 of 21 5. Compatible Portable Extraction This air tool kit has been specifically designed to be used with a compatible portable extraction unit. The combination of a lightweight Dynabrade air motor with a bespoke vacuum shroud and bespoke cutters requires very specific extraction. - Page 21 DMP0144, Large Air Router USER MANUAL © Dark Matter Composites Ltd Page 21 of 21 DMP0120 DMP0123 t +44 (0)1582 791001 www.darkmattercomposites.com Unit 8 Redbourn Industrial Estate, High Street, Redbourn, Hertfordshire, AL3 7LG, UK Registered in England & Wales No: 5395870...
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