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Summary of Contents for Montech UL40
- Page 1 ASSEMBLY INSTRUCTIONS 90° DEFLECTION UL40 / UR40 Part of the transport system LT40 BA-100148 Translation of the original assembly instructions, Copyright by Montech AG English, Edition 2017/02...
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Page 2: Table Of Contents
Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Content General ____________________________________________________________________________ 4 Installation declaration according to EC Machinery-Directive 2006/42/EG, Annex II B _________________ 4 List of essential health and safety requirements pursuant to Directive 2006/42/EC, Annex I, Section 1 __ 5... - Page 3 Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Maintenance ______________________________________________________________________ 22 Maintenance plan ____________________________________________________________________________ 22 Spare parts _________________________________________________________________________________ 23 Replacing the toothed belts ___________________________________________________________________ 23 Disassembly and disposal __________________________________________________________ 25 Improper disassembly ________________________________________________________________________ 25 Disposal ____________________________________________________________________________________ 26...
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Page 4: General
EN ISO 12100:2010 The technical documentation for this partly completed machine was created according to Annex VII Part B. Montech AG agrees to electronically transmit these technical documents to state authorities upon request. Authorized person for preparing the G. Aloisi... -
Page 5: List Of Essential Health And Safety Requirements Pursuant To Directive 2006/42/Ec, Annex I, Section 1
Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 List of essential health and safety requirements pursuant to Directive 2006/42/EC, Annex I, Section 1 Not relevant for this device To be met by the system integrator for the (complete) machine ... - Page 6 Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Not relevant for this device To be met by the system integrator for the (complete) machine Met for the scope of the partly completed machine 1.4. Required characteristics of guards and protective devices 1.4.1.
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Page 7: Information About This Manual
Information about this manual This manual contains the data and information required for commissioning and maintenance of the 90° deflection UL40 / UR40 and is only valid for the following versions. 90° Deflection UL40 / UR40 Item. No. 66158 / 66174 / 66183 / 66156 / 66175 / 66185 / 66781 / 66782 Prior to commencing any work on the machine, personnel involved must have thoroughly read and understood this manual. -
Page 8: Limited Liability
Copyright Treat the assembly instructions confidentially. They are meant exclusively for persons working on the equipment. Making the operating manual available to a third party without the Montech AG’s written permission is prohibited. NOTE! The content information, texts, drawings, pictures and other illustrations are protected by copyright. -
Page 9: Transport, Packaging And Storage
Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Transport, packaging and storage Arbitrary and improper transport CAUTION! Damage caused by unauthorized and improper transport! Transport by untrained personnel can cause considerable damage to property. Unloading on delivery and internal transport may only be carried out by trained personnel. -
Page 10: Handling Of Packaging Material
Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Handling of packaging material Dispose of packaging material in compliance with applicable laws and local regulations. CAUTION! Incorrect disposal is an environmental hazard! Packaging materials are valuable raw materials; in many cases, they can be reused or recycled. -
Page 11: Safety
Warranty The 90° deflection is intended for the transport of Montech plastic workpiece carriers. They are, for example, not suitable for the transport of other workpiece carriers or other solids. Any other or additional use is considered improper and will void the warranty. -
Page 12: Changes And Modifications To The Equipment
Manufacturer Certain work may only be performed by Montech AG’s skilled personnel. Other personnel is not authorized to perform this work. Please contact our Customer Service to have such work performed. -
Page 13: Specifications
A type plate is attached to the 90° deflection. The position of the type plate is shown in Figure 1. In case of customer inquiries, the data on the type plate must be communicated. Identification plate Figure 1: Position of identification plate UL40 / UR40 item no. name... -
Page 14: Dimension Drawing
Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Dimension drawing Figure 3: Dimension drawing UL40 / UR40 Type UL40-200 / UR40-200 UL40-240 / UR40-240 UL40-320 / UR40-320 Item No. 66158 / 66156 66174 / 66175 66183 / 66185 66781 / 66782... -
Page 15: Compatibility
Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Compatibility The 90° deflection is designed for workpiece carriers from Montech AG. The following table shows the compatibility of workpiece carriers with the respective 90° deflection. Size 90° Deflection Workpiece carrier WT40 max. -
Page 16: Principle Of Operation
Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Principle of operation A separating stopper must be mounted before the 90° deflection, as the deflection is not accumulative. To check whether the WT has passed the deflection, an inductive sensor (log-off sensor) with the sensor holder must be mounted at the exit of the deflection. -
Page 17: Control Principle
Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Control principle CAUTION! The 90° deflection is not accumulation capable. It is essential to ensure that no workpiece carrier is in the deflection before another workpiece carrier is to be deflected. -
Page 18: Commissioning
Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Commissioning Improper installation and commissioning WARNING! Improper installation and commissioning can lead to serious injuries and considerable material damage. Ensure sufficient freedom of assembly before starting work. Handle open, sharp-edged components with care. -
Page 19: Installation
Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Installation The installation of the 90° UL40 / UR40 deflector in the ST40 conveyor belt must be carried out according to the following steps: Loosen the screw pos. 10 or the special screw Pos. - Page 20 Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Position deflection 90° with a distance of 85 mm to the chassis front side. Mount screw pos. 80 and clamping jaws pos. 90 and fix deflection 90°. Tool:...
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Page 21: Description Of Connections
Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Inner curve pos. 110 with finger guard pos. 120, clamping jaws pos. 130 and side guide segment Fasten pos. 140 with screws. Slide the casing pos. 150 over the drive roller and bracket and fasten to bracket with countersunk screws pos. -
Page 22: Maintenance
Before starting work on the unit, switch off the power supply and secure it against being switched on again. Maintenance plan The following table describes the maintenance required for optimal and trouble-free operation of the UL40 / UR40. If regular checks reveal increased wear, the required maintenance intervals must be adjusted according to the actual signs of wear. -
Page 23: Spare Parts
Purchase spare parts directly from the manufacturer. NOTE! Spare parts list The spare parts list is available for download at www.montech.com The spare parts can be ordered through our store. Replacing the toothed belts Replacement of the toothed belts is recommended if the functionality of the 90° deflection is impaired by wear on the toothed belt. - Page 24 Mount the deflection 90° according to chapter 5.2 Figure 15: Disassembly outer curve NOTE! Exchange of spare parts For the exchange of spare parts from the spare parts list, except for timing belts, please contact the manufacturer Montech AG or can be ordered via the store.
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Page 25: Disassembly And Disposal
Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Disassembly and disposal After the device has reached the end of its service life, it must be dismantled and disposed of in an environmentally friendly manner. Improper disassembly CAUTION! Risk of injury if disassembled improperly! Stored residual energy, angular components, tips and corners on and in the device or on the required tools can cause injuries. -
Page 26: Disposal
Assembly instructions BA-100148 (2017/02) 90° Deflection UL40 / UR40 Disposal No longer usable 90° deflectors should not be recycled as complete units, but dismantled into individual parts, according to material type. Non-recyclable material should be disposed of in a manner appropriate to the type of material. - Page 27 MONTECH AG Gewerbestrasse 12 CH-4552 Derendingen Fon +41 32 681 55 00 info@montech.com www.montech.com...
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