SPX GSE tech-motive tool SD25 Series User Manual

Electric screwdrivers

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SD25 Series

Electric Screwdrivers

User's Manual

Rev B, June 2004

39-30-40409

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Page 1 SD25 Series Electric Screwdrivers User’s Manual Rev B, June 2004 39-30-40409...
Page 2 Toll Free in the U.S. and Canada: between 8 a.m. and 5 p.m. Eastern Standard Time (EST) NOTE: The part number for the Visual Supervisor (VS) software program is 464000-03300. NOTE: A variety of related technical manuals in .pdf format may be downloaded from www.gsetechmotive.com.
Page 3: Limited Warranty
LIMITED WARRANTY SPX GSE tech-motive tool warrants its PRODUCTS to be free from defects in materials and workmanship for the lesser of (1) one year from the date of shipment from the manufacturing facility in Michigan, U.S.A. OR (2) one-million cycles except for the products noted below: GSE tech-motive crowfoot, tubenut and hold &...
Page 4 CUSTOMER SATISFACTION As a valued customer, your opinion and satisfaction are important to SPX GSE tech-motive tool. Please let us know what you think of our product(s). Write the part number and serial number of the product(s) you have purchased before you begin our brief online survey.
Page 5: Preface
Preface Our GSE tech-motive tool SD25 Series Screwdriver is easy to operate and comes with a manual that includes instructions to help you use it safely, make minor adjustments, and perform routine maintenance. Who Should Use This Manual This manual is written for the engineers and technicians, who will set up, use and maintain GSE tech-motive tool SD25 Series screwdrivers.
Page 6: Abbreviations
SD25 Series Screwdrivers Abbreviations The most common abbreviations used throughout this manual are: device control module EEPROM electrically erasable programmable read only memory electro-static discharge intelligent tool interface light-emitting diode standard test method tool control module Visual Supervisor is the setup, fastening, data collection and diagnostics software...
Page 7: Table Of Contents
Who Should Use This Manual ...i How to Use This Manual ...i Conventions...i Abbreviations...ii References ...ii SD25 Series Screwdrivers... 1 Electro-static Discharge (ESD) ... 2 Think Safety First!... 3 General Machine Safety ... 3 Electrical Safety... 5 Getting Started ... 6 Viewing Screwdriver Functions ...
Page 8 SD25 Series Screwdrivers (This page is left blank intentionally.) Page iv T-40409-A 39-30-40409...
Page 9: Sd25 Series Screwdrivers
The SD25 Series Pistol Grip Screwdriver is the In-line screwdriver with an attached lightweight aluminum pistol grip handle (part number 49-SD-10111). Each SD25 Series Screwdriver has the capability to interface to a computer through a laptop computer attached to the GSE tech-motive tool CS2000 Mini Controller or CS2100 Controller.
Page 10: Electro-Static Discharge (Esd)
SD25 Series Screwdrivers Electro-static Discharge (ESD) The SD25 Series Screwdriver is well suited for use in electro-static discharge (ESD) safe work areas. The screwdriver has been tested and meets the requirements of ESD Standard (S) 20.20, and also section 5.1.3 of ESD Standard Test Methods (STM) 13.1.
Page 11: Think Safety First
SD25 Series screwdrivers. Familiarization with all components of the system can minimize the possibility that an accident or injury might occur.
Page 12 SD25 Series Screwdrivers • SECURE THE TOOL. Tools that develop torque can produce hazardous torque reactions. Always be sure that the tool is properly fixtured to absorb reaction as a fastener is tightened. Never operate a tool capable of high torque without proper fixturing.
Page 13: Electrical Safety
Electrical Safety Only qualified and properly trained personnel should perform electrical/electronic troubleshooting and repair. Consider the following electrical system safety guidelines: • Before you troubleshoot or service a fastening system station, be sure you have an up-to- date and appropriate set of electrical drawings for that station. •...
Page 14: Getting Started
Multi-color light-emitting diode (LED) illumination ring that indicates acceptable, high and low torque/angle The SD25 Series Screwdriver can identify its maximum speed and torque capacities to the controller. However, you may need to verify that the screwdriver you have is capable of generating the torque specified in the active parameter set displayed on the controller.
Page 15: Viewing Screwdriver Functions
Viewing Screwdriver Functions Before you operate your SD25 Series screwdriver, become familiar its functionality: NOTE: • Throttle/trigger lever or the push-to-start function starts and stops the screwdriver • Forward/reverse switch runs the screwdriver in clockwise or counterclockwise direction • LED illumination ring indicates acceptable, high and low torque/angle •...
Page 16: Installing The Screwdriver
SD25 Series Screwdrivers Installing the Screwdriver Use the following procedure to install SD25 Series screwdrivers to the CS2000 Mini Controller. Installing the Screwdriver 1. Identify the slot on the screwdriver connector into which the screwdriver cable plugs. 2. Align the red dot on the grip of the screwdriver cable connector to the slot on the screwdriver connector.
Page 17: Using Visual Supervisor Setup
6. Become familiar with how the screwdriver operates and feels. Press the throttle/trigger lever and cycle the screwdriver in the air (not on a fastener). Press the forward/reverse button, then press the throttle/trigger lever and watch the output drive change direction. Press the throttle/trigger lever to enable the cycle, position the screwdriver on a fastener and push down to start the cycle.
Page 18 SD25 Series Screwdrivers In the following table, all of the left column fields are defined in the order they appear on your screen, followed by all the second column fields. 1st Column Field Definition Model Number GSE tech-motive tool part number for the screwdriver.
Page 19: Tightening A Fastener
2nd Column Field Definition (continued from previous page) Has auxiliary pushbutton When checked, indicates that a screwdriver with multi-purpose (auxiliary) pushbutton is attached. Locked Rotor Count The total number of locked rotor faults the screwdriver has had. Overtemperature Count The total number of motor overheating faults the screwdriver has had. Such faults occur when the winding temperature is higher than 125 degrees Celsius.
Page 20: Reversing The Screwdriver
Attaching a Pistol Grip Handle The diagram below shows the SD25 Series In-line screwdriver with the throttle/trigger lever and spring removed and the Pistol Grip handle (part number 49-SD-10111) slid into place. Push-to-start...
Page 21 Use the following procedure to attach a Pistol Grip handle (part number 49-SD-10111) to an In-line screwdriver. Refer to Viewing Screwdriver Functions on page 7 to view an illustration of the In-line screwdriver that may help you with this procedure. Attaching a Pistol Grip Handle 1.
Page 22: Mapping Screwdriver Functions
SD25 Series Screwdrivers Mapping Screwdriver Functions This section describes how VS is used to map screwdriver functions to the buttons and switches on the screwdriver. You can also use VS to change the default mapping. To do this, refer to the Visual Supervisor User’s Guide (part number 39-30-34823).
Page 23: Enabling The Push-To-Start Function
The screwdriver inputs are software selectable using VS. To disable the push-to-start function, assign the Cycle On input, Cycle Enable input and the Clear Outputs input to the Trigger. The typical inputs for a screwdriver with push-to-start function disabled are shown below. Enabling the Push-to-Start Function Typically, to start a fastening cycle when the push-to-start function on a handheld screwdriver is enabled:...
Page 24 SD25 Series Screwdrivers Push-to-start • Push to start the fastening cycle • Release to stop the screwdriver The screwdriver inputs are software selectable using VS. To enable the push-to-start function, assign the Cycle On input to Input 8, and assign the Cycle Enable input and Clear Outputs input to the Trigger.
Page 25: Mapping Outputs For A Single-Spindle
Mapping Outputs for a Single-Spindle Typically, the LEDs and headlights on the screwdriver work in the following way: • Headlights turn on while the screwdriver is running in forward or reverse. NOTE: • Green LEDs turn on to indicate a successful cycle completion achieving target torque/angle within acceptable range.
Page 26 SD25 Series Screwdrivers The typical outputs for screwdriver LEDs are shown below. Page 18 T-40409-A 39-30-40409...
Page 27: Troubleshooting Your Screwdriver
Troubleshooting Your Screwdriver The CS2000 Mini Controller used with the screwdriver has many configurable features and programmable parameters that control the operation of the fastening system equipment. GSE tech-motive tool supply the VS software program that provides you with a way to change parameters that affect operation of the controller and attached screwdriver.
Page 28: Maintaining Your Screwdriver
Maintaining Your Screwdriver Generally, there is no preventive maintenance required for GSE tech-motive tool screwdrivers. SPX GSE tech-motive tool only recommends trained technicians to perform in-depth maintenance, such as motor, transducer, or gearing replacement. NOTE: June 2004 For the latest assembly drawing revisions, contact our Technical Service Department at 1-248-596-0600.
Page 29: Reading The Screwdriver Part Numbers
Reading the Screwdriver Part Numbers All SD25 Series Screwdrivers have an 8-digit prefix that helps you quickly identify the type of screwdriver you are using, and a longer suffix that provides more details about the screwdriver. Prefix example: SD25I010 Screwdriver...
Page 30: Specifications And Parts
Specifications and Parts This section lists the specifications of your SD25 Series screwdrivers under typical operating conditions and available screwdriver-to-controller cables. Specifications This section lists general specifications, torque and RPM ranges, and length and weight ranges for SD25 Series screwdrivers.
Page 31: Screwdriver Accessories
Screwdriver Accessories This section lists part numbers for the screwdriver-to-controller cables, suspension bail, reaction mounting plates, and foam grip available for the SD25 Series screwdrivers. Part Number Straight 299230-81050 299230-81100 299230-81150 299230-81200 299230-81250 299230-81300 299230-81350 299230-81400 299230-81450 299230-81500 Part Number...
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Page 34 Part Number: 39-30-40409 SPX Corporation 42860 Nine Mile Road Novi, MI 48375-4122 USA Phone: (248) 596-0600 Toll free: (800) 795-7875 Fax: (248) 596-0601 Website: www.gsetechmotive.com © 2003-2004 SPX Corporation. All rights reserved. 6/04...