Summary of Contents for TTI DieselCaptain
- Page 1 DieselCaptain ™ Operator’s HandBook w w w . t t i . c o m . a u Manufacturer of “The Safest Tanks in Motion”...
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Page 2: Table Of Contents
General Safety Instructions Statement of Suitability General Information Specification Description Machine Limitation Driving Stability Operating Instructions Before First Use Operation Filling the DieselCaptain Transferring Diesel Risk Assessment Maintenance Periodic Checks Maintenance Schedule Maintenance Task Troubleshooting Warranty Warranty Policy What this Warranty Does Not Cover? -
Page 3: Disclaimer
No patent liability is assumed with respect to the use of information contained within this manual. While every precaution has been taken in the preparation of this manual, TTi assumes no responsibility for errors or omissions. Thank you for purchasing a TTi DieselCaptain Portable Diesel Refuelling Unit (DieselCaptain), which will provide many years of reliable service when operated and maintained in accordance with this manual. -
Page 4: Safety
6. Ensure the capacity of the vehicle is suitable for the loaded mass of the DieselCaptain. Refer to the vehicle’s operator manual for safe working loads, correct secure points and relevant safety instructions. As a guide, one litre of diesel weighs approximately 0.85 kilograms (kg), therefore a full 1,000 litre DieselCaptain will... -
Page 5: Statement Of Suitability
™ Product HandBook 10. Always store the DieselCaptain in a well-ventilated area, and way from any heating or ignition sources. It must not be stored in any garage attached to a dwelling. 11. When filling the tank, attach the earthing strap to the vehicle tray or an earthed object. -
Page 6: General Information
5-digit electronic flow meter Description The TTi DieselCaptain is designed to carry and dispense diesel fuel using the self-contained pump and fuel dispensing system. The DieselCaptain has the following features, refer to Figure 1, Figure 2 and Figure 3. Tank All TTi tanks are constructed from UV resistant, diesel grade, virgin material polyethylene. -
Page 7: Machine Limitation
Hose and Nozzle The DieselCaptain is supplied with either a 4m or 6m 3/4” diameter high quality diesel grade hose with crimped fittings, or 6M 1” diesel hose. The hose options are all fitted with an auto shut-off dispensing nozzle. -
Page 8: Operating Instructions
Before first use Before first use Your DieselCaptain is delivered fully assembled. Once unpacked and before use, it needs to be setup following Your DieselCaptain is delivered fully assembled. Once unpacked and before use, it needs to be setup the instructions below: following the instructions below: Complete the warranty registration online at www.tti.com.au/warranty-registration, or use the Warranty... - Page 9 The DieselCaptain is fitted with a DC electric powered pump and supplied with a 4m power cable fitted with The DieselCaptain is fitted with a DC electric powered pump and supplied with a 4m power cable fitted with alligator clips for direct connection to a battery.
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Page 10: Operation
Uncoil and connect the static lead (earth strap), refer to Figure 3, to a suitable earth point, such as If fitted, unlock and remove the padlock securing the DieselCaptain’s cover, then open the cover to access metal part of the vehicle’s tray or chassis. -
Page 11: Transferring Diesel
Product HandBook Transferring Diesel Fuel from the DieselCaptain is transferred from its integral tank to the tank being refilled as follows. Always ensure the refuelling operation takes place in a well-ventilated area. NOTE! Ensure the static lead is properly connected to a metal earth point. - Page 12 Switch the pump OFF and withdraw the filling nozzle. Coil the hose, taking care to prevent kinks or and return it to its home on the DieselCaptain. If necessary, secure the filling nozzle with the padlock tangles and return it to its home on the DieselCaptain. If necessary, secure the filling nozzle with the removed previously.
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Page 13: Risk Assessment
Fresh water tank use • Continue to wear PPE for clean-up, follow state legislation & AS 2865: 2001 Safe Working in a Confined Space GUIDELINES. • Store tank in a dry, well ventilated area. w w w.tti.com. au 1800 816 277... -
Page 14: Maintenance
Check the condition of the electrical pump’s 12 cable and connectors. • If the DieselCaptain is to be stored for an extended period, ensure the tank and all pipelines are empty and are not pressurised. Store the unit is a clean, dry and well-ventilated area. - Page 15 DieselCaptain ™ Product HandBook Daily Tasks The following tasks are to be undertaken daily, or prior to each use, of the DieselCaptain unit. Task Notes Inspect the DieselCaptain for any signs of damage or wear Clean, repair or replace Inspect electric pump’s cable and connectors...
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Page 16: Maintenance Task
12-Monthly tasks Maintenance Tasks The DieselCaptain has been designed and built for minimal maintenance requirements, however to ensure a long and reliable unit life, the following tasks must be undertaken on a periodic basis. The frequency of these activities will depend on the nature of the operating environment and the operational hours of the DieselCaptain. - Page 17 NOTE! The pump’s strainer procedure is only applicable to the 60 litre per NOTE! The pump’s strainer procedure is only applicable to the 60 litre per minute pump, optionally fitted to DieselCaptain units 400 litres and above. minute pump, optionally fitted to DieselCaptain units 400 litres and above.
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Page 18: Troubleshooting
DieselCaptain ™ Product HandBook Troubleshooting If a fault develops with the DieselCaptain, the following trouble shooting table provides guidance to identify and rectify the problem. Problem Possible cause Remedy Motor does not run No electrical power to pump Ensure correct connection to battery or power supply. -
Page 19: Warranty
Warranty Policy TTI will, at its option, repair or replace without charge any part covered by this warranty which is found to be defective in material and/or workmanship within one (1) year after date of sale to the original retail purchaser. - Page 20 Scan to view our PDF Handbook online www.tti.com.au 1800 816 277 sa l e s@ tt i.c om.au P O B ox 1 37, N at ha li a , V I C , 3 63 8 M ur ray Va l l ey H w y, N ath a l i a , V I C 363 8...