Related Manuals for Prinzen PSPC5
Summary of Contents for Prinzen PSPC5
- Page 1 SERVICE MANUAL PSPC5 Prinzen B.V. Weverij 18 7122 MS AALTEN P.O. Box 85 7120 AB AALTEN NEDERLAND Phone: +31(0) 543 490060 Fax: +31(0) 543 476205 e mail: service@prinzen.com Website: www.prinzen.com...
- Page 3 TABLE OF CONTENTS TABLE OF CONTENTS CHAPTER BOOK INTRODUCTION SAFETY INSTALLATION COMPONENTS ADJUSTMENTS DESCRIPTION PACKER DESCRIPTION OUTPUT CONVEYOR DESCRIPTION 30 CELL TRAY DENESTER DESCRIPTION HATCH TRAY DENESTER TROUBLE SHOOTING GUIDE SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 3 of 73...
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Page 5: Table Of Contents
.......................... 34 SAFETY REGULATIONS ....................................... 34 PHOTO SWITCHES ................................34 INDUCTIVE PROXIMITY SWITCHES ......................................... 35 AIR SUPPLY ......................................35 VALVE BLOCK PLC ..........................................35 ..................................... 36 FREQUENCY INVERTERS ......................................36 POWER SUPPLIES PACKER..............................37 SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 5 of 73... - Page 6 DESCRIPTION HATCH TRAY DENESTER ....................68 ADJUSTMENTS HATCH TRAY DENESTER ....................................68 BUNKER ADJUSTMENT ....................................... 68 TOP GRIPPER ..................................69 DENESTER STOP POSITION ....................................69 TIE ROD ADJUSTMENT TROUBLE SHOOTING GUIDE ......................71 Page 6 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007...
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Page 7: Introduction
INTRODUCTION INTRODUCTION SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 7 of 73... - Page 8 Chacun qui régle cette machine doit lire le manuel en avant. VORSICHT: Jeder, der diese Maschine einstellen soll, muß vorher diese Hinweise lesen. ATTENTIE: Een ieder, die deze machine afstelt dient vooraf deze handleiding te lezen. Page 8 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007...
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Page 9: Liability
INTRODUCTION LIABILITY Prinzen BV cannot be held responsible for any costs, damage or personal injury if it’s system is not used in accordance with the instructions as described in this manual. Since Prinzen BV is constantly improving its systems it may be possible that there are small differences between your system and this manual. -
Page 10: General
Only use genuine Prinzen parts or CE-certified parts for replacement. Prinzen cannot be held responsible for any consequential damages to the system or other installations that were caused by technical changes, unprofessional maintenance and repairs on our system, which were executed by the dealer. -
Page 11: Target Groups
INTRODUCTION TARGET GROUPS Dealer: The dealer is the person (concern) that represents Prinzen BV. The dealer must take care that it’s service engineers will read this manual. Professional: A professional is someone who can assess the duties appointed to him on account of his education, knowledge and experience and who can assess the dangers attached, thereby avoiding these dangers. -
Page 12: Explanation Of Machine Tag
EXPLANATION OF MACHINE TAG Each machine has a unique serial number printed on the machine tag, which can be found in the electrical cabinet. When contacting the Prinzen service department have this number available. Machine type: This is the name of the system followed by the layout of the system: Rated voltage: This is the required power supply for this system: wires/frequency/power. -
Page 13: Address Prinzen
INTRODUCTION ADDRESS PRINZEN Prinzen BV Weverij 18, 7122 MS AALTEN P.O. Box 85, 7120 AB AALTEN The Netherlands Telephone: +31 (0)543 490060 Fax: +31 (0)543 476205 E-mail: info@prinzen.com Website: www.prinzen.com SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 13 of 73... -
Page 15: Safety
SAFETY 1. SAFETY SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 15 of 73... -
Page 16: General
If the machine operates when the emergency button is pressed, this machine is not safe to operate. Immediately repair the defective emergency button. Make sure all warning labels are legible and are not damaged or removed. Replace them immediately when necessary. Page 16 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... -
Page 17: Safety Regulations
When the safety devices are put out of operation, the machine must be switched off and secured against accidental switching on. DANGER! Failure to obey safety regulations may result in permanent personal injury or death. ATTENTION! Failure to obey safety regulations may result in damage to the system. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 17 of 73... -
Page 18: Safety Provisions
Lockable doors safeguard dangerous machine areas. These doors are of utmost importance to operate the machine safely. Never operate the machine when doors are open or not locked because serious injury or death may occur! Page 18 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... -
Page 19: Warning Labels
SAFETY WARNING LABELS The Prinzen system makes dangerous movements. The system also contains dangerous parts when they contact the body. The following labels are posted as a warning. Understand and remember the meaning of the warning labels. This sign is used to warn for dangerous voltage inside a cabinet. -
Page 21: Installation
INSTALLATION 2. INSTALLATION SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 21 of 73... -
Page 22: Safety Regulations
ASSEMBLY AND INSTALLATION The assembly and installation must be carried out by personnel of Prinzen, or by engineers assigned by Prinzen, trained for this purpose. They also see to initial operation of the installation and the training of the operators. -
Page 23: Preparation
Power 230V = 230 V phase voltage or 230 V line voltage. Pneumatic data: Air consumption : 11 normal Litre/minute Air pressure : in between 8 and 10 bars (System air regulator reduces it to 6 bars) Connection : 13 mm SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 23 of 73... -
Page 24: Installation
2. Level the packer in both directions. 3. Adjust the height of the packer and level the packer by turning the 4 feet in or out. Page 24 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... -
Page 25: Output Conveyor
8. Level the output conveyor in both directions. 9. Adjust the height of the output conveyor and level the output conveyor by turning the 2 feet in or out. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 25 of 73... -
Page 26: Electrical Connection Output Conveyor To Packer
This results in a lost encoder position and may damage the system when started. 13. Remove the wooden support that protects the vacuum head during transportation. 14. Place the transparent protection screen for the vacuum head movement. Page 26 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... -
Page 27: Power And Air Supply
Make sure the infeed belt direction is correct. When the infeed belt direction is correct, we assume that the output conveyor direction is also correct. Wrong running direction of the output conveyor damages the clutch of the denester. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 27 of 73... -
Page 28: Direction Of Rotation Output Conveyor
29. Push the emergency button. Make sure the systems stops immediately. 30. Make sure the “Emergency stop! Unlock button and press start” text is visible on the screen. Emergency Stop ! Unlock button and p Page 28 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... -
Page 29: First Egg
39. Place a 30-cell tray on the tray set position. 40. Start the system by pressing the start button. 41. As soon as the vacuum head picks up the egg and starts moving towards tray, press the stop button. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 29 of 73... - Page 30 46. After adjusting the output conveyor position tighten up the bolts (2 per beam) that connect the output conveyor to the packer. Page 30 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007...
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Page 31: Connection Egg Collecting Conveyor
For adjustment of the timers see the user manual. 49. Train operators of the system for operation, cleaning and maintaining the system as described in the user manual. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 31 of 73... -
Page 32: Disassembly
If, for reasons of maintenance, service or alterations the installation or a part of it must be disassembled, we advise you to have this done by Prinzen personnel or its official dealers. When disassembling parts and materials, take note of the applicable environmental regulations. -
Page 33: Components Adjustments
COMPONENTS ADJUSTMENTS 3. COMPONENTS ADJUSTMENTS SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 33 of 73... -
Page 34: General Adjustments
Before starting to adjust the system first read the chapters Introduction and Safety. PHOTO SWITCHES In the Prinzen systems, often Carlo Gavazzi photo switches are used for detecting eggs or trays. The detection distance of these sensors are adjustable: First make sure that the photo switch is mechanically positioned correct. -
Page 35: Air Supply
COMPONENTS ADJUSTMENTS AIR SUPPLY Normally the Prinzen systems need an air pressure of approximately 6 bars. Adjust this air pressure with the primary pressure regulator. Pull the knob (1) up and turn it to change the air pressure. Press the knob down to lock it again. -
Page 36: Frequency Inverters
COMPONENTS ADJUSTMENTS FREQUENCY INVERTERS ATTENTION! The parameters of the frequency inverters are factory set. We advise you to consult Prinzen before changing these parameters. − Press the menu key (1) until the PRGM indicator (2) is lit. − Press the up (3) or down arrows (4) to view a certain parameter. -
Page 37: Packer
PACKER 4. PACKER SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 37 of 73... -
Page 38: Description Packer
(25). At the end of the belt, on both sides of the belt, an egg pressure control switch is positioned. This is a micro-switch (26) controlled by a lever (27). Page 38 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... - Page 39 (55) wedge-shapes blocks (56) push both flaps towards the cups. The cup detection is a transmitter receiver sensor (57), which stops the machine when eggs remain at the transfer position. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 39 of 73...
- Page 40 (75) that carries the vacuum head. Inside the beam both shafts are connected with each other by a chain and sprockets (76). This keeps the vacuum head holder horizontal during the movement of the beam. Page 40 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007...
- Page 41 ATTENTION! Do not enter objects or body parts into the packer when it is running production. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 41 of 73...
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Page 42: Adjustments Packer
(8) must be approximately 95 When the roller track is running the sensor should not detect the rollers of the roller track! For sensitivity adjustment of the sensor see adjustment of photo switches in this chapter. Page 42 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... -
Page 43: Roller Track Stop Position
Loosen up the setscrew of the gear (16) to release the shaft from the gear. By hand rotate the flap shaft until the flaps are exactly parallel with the mark. Tighten up the setscrew. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 43 of 73... -
Page 44: Cup Conveyor Stop Position
To adjust the cam, loosen up the 3 bolts and change the position of the cam. Tighten up the bolts afterwards. TIP! The stop sensor cam is factory set. Normally it is not necessary to change the position of the cam. Page 44 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... -
Page 45: Main Drive Chain Tension
Tighten up the bolts crosswise. Do this step by step. As soon as a bolt is a bit tight, tighten up the next bolt according to the following order: 1-3-5-2-4-1 (see alongside drawing). SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 45 of 73... -
Page 46: Egg Lifter Position
58. After all cams are adjusted, bring the gap in the roller track back to the bottom side of the system and place back the 2 removed shafts with rollers. Page 46 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... -
Page 47: Vacuum Head Horizontal Position
4 bolts (68) that connect the vacuum heat to the vacuum head Left Right holder. Move the vacuum head to the correct position and tighten up the 4 bolts again. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 47 of 73... -
Page 48: Vacuum Head Pick Up Position
(77) of the suction cup should be approximately 5 mm above the surface (78) of the hatch tray. TIP! For the explanation how to change the tray set position, see the user manual. Page 48 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... -
Page 49: Speed Left Right
87. Reset the system by pressing the start button. 88. Now the vacuum head first moves slowly towards its 0 position and after this it moves towards its waiting position above the cup conveyor. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 49 of 73... -
Page 50: Vacuum Valve Parts Replacement
Remove the wire mesh from the filter cover and replace the 2 filters. Place the parts back in the reverse order of removal. Carefully tap the filter cover back into the filter with a rubber hammer. Page 50 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... - Page 51 Since it is difficult to identify the several washers we advise to use the washers that are in the valve instead of the new washers from the replacement set. Place the washers in the order of removal on a table and place them back in the exact same order. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 51 of 73...
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Page 53: Output Conveyor
OUTPUT CONVEYOR 5. OUTPUT CONVEYOR SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 53 of 73... -
Page 54: Description Output Conveyor
(8) for the transport belts. On this drive shaft 2 pulleys (9) are positioned to drive both transport belts (10). The transport belts tension is adjustable with the tensioning shaft (11). Page 54 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... - Page 55 Do not enter objects or body parts into the do not touch it when it is running production. output conveyor when it is running production. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 55 of 73...
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Page 56: Adjustments Output Conveyor
ON. Adjust by loosening up the 2 lock nuts (8) and repositioning the sensor. Tighten up the lock nuts afterwards. For sensitivity adjustment of the sensor see adjustment of photo switches in this chapter. Page 56 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... -
Page 57: Hatch Tray Stop Position
(19). Reposition the strip with all the stopper cylinders (20); check the tray set position again until it is correct. Tighten up the 14 bolts afterwards. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 57 of 73... -
Page 59: 6. 30 Cell Tray Denester
30 CELL TRAY DENESTER 6. 30 CELL TRAY DENESTER SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 59 of 73... -
Page 60: Description 30 Cell Tray Denester
The grippers enter the stack directly above the lowest tray. The lower grippers pull the lowest tray downwards. During this movement they move outwards to release the tray on the transport belt. Page 60 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... - Page 61 ATTENTION! touch it when it is running production. Do not enter objects or body parts into the denester when it is running production. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 61 of 73...
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Page 62: Adjustments 30 Cell Tray Denester
The position of the top grippers should be just above the lowest tray (31). It is possible to adjust this gripper in all 3 directions (32). Make sure all 4 grippers are adjusted correctly. Page 62 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... -
Page 63: Denester Stop Position
48. Place back the circlip to lock the cam ring on the clutch. Place back the cover TIE ROD ADJUSTMENT The tie rods (46) are factory set. We advise you to consult Prinzen before adjusting this tie rod! SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5... -
Page 65: Hatch Tray Denester
HATCH TRAY DENESTER 7. HATCH TRAY DENESTER SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 65 of 73... -
Page 66: Description Hatch Tray Denester
The grippers enter the stack directly above the lowest tray. The lowest tray moves further down towards the transport belt on the denester blocks. Page 66 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... - Page 67 ATTENTION! touch it when it is running production. Do not enter objects or body parts into the denester when it is running production. SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 67 of 73...
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Page 68: Adjustments Hatch Tray Denester
The top grippers should hold the 2 tray when the first tray is lowered towards the outfeed conveyor. The last tray in the bunker always remains in the bunker. Make sure both grippers are adjusted correctly. Page 68 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007... -
Page 69: Denester Stop Position
16. Repeat 10 to 15 until the tie rod and crank are in the vertical position. TIE ROD ADJUSTMENT The tie rods (17) are factory set. We advise you to consult Prinzen before adjusting this tie rod! SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5... -
Page 71: Trouble Shooting Guide
TROUBLE SHOOTING GUIDE 8. TROUBLE SHOOTING GUIDE SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 71 of 73... - Page 72 2 Vacuum filter dirty Replace 3 Vacuum head dirty Clean 4 Vacuum head not Adjust centred 5 Vacuum head pick-up Adjust position too high 6 Vacuum valve Replace seals and defective springs Page 72 of 73 SERVICE MANUAL PSPC5 SM-PSPC5-01-E/12-2007...
- Page 73 Check air pressure 3 Air valve defective Switch valve manually or replace 4 Relay for air valve Replace relay K13-K17 defective 5 Fuse F19 defective Replace 6 Power supply TR2 Replace defective SM-PSPC5-01-E/12-2007 SERVICE MANAUL PSPC5 Page 73 of 73...
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