Summary of Contents for SAIER Concept PDG 2906
- Page 1 Operating instructions – Original operating instructions – Powder dosing unit Concept PDG 2906 2022/04...
- Page 2 The information is provided without guarantee. Details in these operating instructions are subject to change without prior notice due to ongoing product development. © 2021 SAIER Dosiertechnik GmbH All rights, including photomechanical reproduction and storage in electronic media, reserved by SAIER Dosiertechnik GmbH.
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Page 3: Table Of Contents
Contents 1 INTENDED USE ....................6 2 DISCLAIMER ......................6 3 EC DECLARATION OF CONFORMITY ..............7 4 ABOUT THESE INSTRUCTIONS ................8 ..................8 AFETY INFORMATION 1.1.1 Types of hazard ..........................9 ..................9 NFORMATION NOTES 5 ITEMS SUPPLIED ....................10 6 TRANSPORTATION AND STORAGE .............. - Page 4 1.1.7 Connection box ..........................22 1.1.8 5-core cable connection ......................23 1.1.9 Connection of solenoid valve and sensors ................23 1.1.10 CTLOG 2013 connection ......................24 1.1.11 Connection of conductivity sensor and signalling device ..........25 2105 ) ....... 26 NSTALLING AN ADDITIONAL PUMP ONCEPT DOSING PUMP...
- Page 5 14 REPLACEMENT PARTS AND SUPPORT ............41 15 DISMANTLING AND DISPOSAL ..............41 ..................41 ROPER DISPOSAL 16 APPENDIX ....................... 42 ....................42 AMEPLATE...
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Page 6: Intended Use
The Concept PDG 2906 powder dosing unit is used for continuous and time-controlled dosing of detergent in granulate, powder or block form. The Concept PDG 2906 powder dosing unit may only be used within the specified performance limits and under the permissible ambient conditions. -
Page 7: Ec Declaration Of Conformity
Restriction of Hazardous Substances in Electrical and Electronic Equipment (RoHS) Directive 2011/65/EU Harmonised standards EN 60335-1:2020-08 EN 60335-2-41:2012-06 EN 61000-6-3:2011-09 EN 61000-6-2:2006-03 Herbert Saier GmbH 5 March 2021 Michael Saier (Managing Director) 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 7 / 44... -
Page 8: About These Instructions
Indicates a hazard with a moderate level of risk which may result in death or serious injury. CAUTION! Indicates a hazard with a low level of risk which may result in minor or moderate injury or damage to property. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 8 / 44... -
Page 9: Types Of Hazard
They should always be observed. Important information This information note indicates that material damage or financial loss may occur if the information is ignored. Information This symbol indicates a helpful tip. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 9 / 44... -
Page 10: Items Supplied
Check delivery package contents against the delivery note immediately upon receipt of goods. Later complaints cannot be considered. Quantity Components Concept PDG 2906 peristaltic dosing pump with 5-core cable Tube kit Sealing plug for the tube kit Connecting plug for the tube kit... -
Page 11: Technical Specifications
Consumption data – daily product consumption of rinse-aid pump and solenoid valve activation time Container empty events / container change Error events: Dosing error / sensor failure etc. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 11 / 44... - Page 12 Approx. 1.2 kg Tube connections (rinse-aid pump): 4x1 mm (4 mm internal diameter) Ambient conditions Ambient temperature range: +10 ... +50 °C Environmental stress: Conforms to DIN EN 60068-2-38 Dimensions 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 12 / 44...
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Page 13: Description
Description Description The Concept PDG 2906 powder dosing unit is used for continuous and time-controlled dosing of detergent in powder, granulate or block form. The system Fig. 1: Powder dosing system Item Component Function Powder dosing solenoid valve Opens and closes the supply of fresh water for... -
Page 14: Components
Pump housing cover Rotor cover Tube kit Rotor Front screen 0.2 A slow-blow fuse for device Pump housing 2 A medium time-lag fuse for solenoid valve Connection box 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 14 / 44... -
Page 15: Control Elements
Increase value ✓ button Confirm input Continue to next menu item Button combination Function ESC button and button Pump runs for the specified filling time at maximum speed 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 15 / 44... - Page 16 Flashing rapidly Maximum dosing time exceeded (container empty or other fault) Flashing slowly Conductivity sensor ILFS not detected Only for operating modes with conductivity control For all operating modes 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 16 / 44...
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Page 17: Installation
If the medium has to be introduced bubble-free, the injection point is installed on the underside of the pipe (2). Important information If injection points are used, it is important to ensure that only small pressure losses occur at the injection points. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 17 / 44... -
Page 18: Installation
Undo the four screws in the pump housing (1). Separate the pump housing from the connection box (2). The device is ready for installation. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 18 / 44... -
Page 19: Mount The Connection Box
Press the sealing plug (1) into the opening in the tube holder. Fig. 5: Seal the tube kit 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 19 / 44... -
Page 20: Fit Tube Kit
Rotate the rotor several times to align the pump tube. Refit the rotor cover (2). Refit the pump housing cover (1). The tube kit is fitted. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 20 / 44... -
Page 21: Tube Connection
• If the dosing system is connected to a 230 V mains independent of the machine, an all-pole disconnector must be provided in the power supply line! 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 21 / 44... -
Page 22: Connection Box
Piezo buzzer connection Piezo buzzer connection “Data bus” terminals Connection of data bus to power supply +5 V DC 5-core connection cable Connection of power supply and 3 control inputs 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 22 / 44... -
Page 23: 5-Core Cable Connection
Fig. 7: “230 V” connection and “sensors” terminal strip Terminal Designation Note A - B Neutral and live Connected at the factory C - D Powder dosing solenoid valve Controls the water supply 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 23 / 44... -
Page 24: Ctlog 2013 Connection
1.1.10 CTLOG 2013 connection Fig. 8: CTLOG 2013 connection Terminal Designation Note Earth (ground) Bus line A (RS-485) Bus line B (RS-485) Supply voltage +15… 24 V DC 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 24 / 44... -
Page 25: Connection Of Conductivity Sensor And Signalling Device
SWB signalling device connection Supply voltage +15 … 24 V DC ILFS 02 connection Conductivity sensor Data Supply voltage +15 … 24 V DC Flow meter connection Data 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 25 / 44... -
Page 26: Installing An Additional Pump (Concept 2105 Dosing Pump)
Installation Installing an additional pump (Concept 2105 dosing pump) The Concept PDG 2906 dosing pump is designed to control other dosing pumps (additional pumps). Concept PDG 2906 Concept 2105 The Concept 2105 additional pump can be operated in two modes: •... -
Page 27: Additional Pump Electrical Connection
The supply voltage for the control unit and additional pump must be in phase! Two different voltages! • Terminals 1-6: 230 V • Terminals 9-15: Safety Extra Low Voltage The two voltages must be kept separate in accordance with regulations. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 27 / 44... - Page 28 Neutral Warning device connection 230 V~ conductor N (Warning signal SWB 8009-LED, SWBH-LED) Connection SD bus to control device Concept PDG 2906 Suction lance float switch connection, floating Connection SD bus to control device Concept PDG 2906 Sensor Connection for floating normally open contact, frequency signal or flow...
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Page 29: Menu
The control program with the highest number is always the active one. The special program always has priority over the other programs. Winter time Set winter time in the menus: • “Timer” menu • “Date/time” menu 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 29 / 44... -
Page 30: Arrows
Note: The underlined value can be changed. Change status Status Use the buttons to select a status. Press the button to confirm the input. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 30 / 44... -
Page 31: Factory Settings
Measure rinse-aid pump volumetrically. Divide the measured value in ml/h by the displayed value in ml/h. Round the result to two decimal places and enter that value as the correction value. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 31 / 44... -
Page 32: Settings" Menu
SW: Select summer/winter time ( Operating hours control input 2 Operating hours control input 3 Note Operating hours detergent pump Operating hours rinse-aid pump Configuration See “Configuration” menu 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 32 / 44... -
Page 33: Detergent Dosing" Menu
Rinse-aid dosing Dosing Constant dosing: ml/h Setting range: 5 … 500 ml/h Input 1 Dosing Variable dosing:: ml/litre fresh water Setting range: 0.05 … 5 ml/litre Input 2 Dosing 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 33 / 44... -
Page 34: Configuration" Menu
Enter code number 2* Change code number 1 Change code number 2 Note: Code number 1 is the access password for the menu. Code number 2 is the main password. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 34 / 44... -
Page 35: Configuration Of Concept 2105 Additional Pump
Menu Configuration of Concept 2105 additional pump 1. Connect PC to PDG 2906-I (via WLAN or via USB interface using the Saier data transfer adapter). 2. Start SSC software. 3. Select PDG 2906-I. 4. Click on “Component pump”. The additional pump is registered. -
Page 36: Startup
Measure rinse-aid pump volumetrically. Divide the measured value in ml/h by the displayed value in ml/h. Round the result to two decimal places and enter that value as the correction value. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 36 / 44... -
Page 37: Faults
Fix process error Modify the work process Adjust parameters on pump If it is not possible to solve the problem with this information, please contact our customer service department directly. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 37 / 44... -
Page 38: Maintenance
Replace the tube kit regularly! The pump tube wears during operation, which reduces the flow rate. If the tube kit with the pump tube is not replaced regularly, the tube will rupture. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 38 / 44... -
Page 39: Replace Tube Kit
Use long-nose pliers or a rotor key to rotate the rotor clockwise into the “D” position. Pull the tube holder down out of the fitting. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 39 / 44... - Page 40 Slide the tube holder fully into both guides. Check that the tube holder sits flush. Rotate the rotor several times to align the pump tube. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 40 / 44...
- Page 41 Dispose of the device, packaging and replaced parts in accordance with the regulations applicable in the country where the device was installed. The device must not be disposed of with household waste. 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 41 / 44...
- Page 42 Concept PDG 2906 21-21016 230 V 50/60 Hz; 20 VA 1 CE marking 2 Type designation 3 Serial number 4 Operating voltage, frequency, power consumption 5 Barcode 2022/04 Operating instructions Concept PDG 2906 peristaltic dosing pump 42 / 44...
- Page 43 Article number 21016 Firmware version 2.62 and later Creation date 2022/4 Modified Revision Approved by M. Saier...
- Page 44 SAIER Dosiertechnik GmbH Gewerbestrasse 71 79194 Gundelfingen Germany Phone +49 761 59252-0 Fax +49 761 58490-9 info@saier.eu 1004889...