Saimo 6101 Operating And Service Manual
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Saimo 6101 Operating And Service Manual

Belt scale integrator
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6101
Belt
6101
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6101 Belt
Belt Scale
Operating
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Saimo Electric
Scale
Integrato
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Scale
Integrato
Scale Integrato
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VER 6.0
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  • Page 1 6101 Belt Scale Integrato Integrator r r r 6101 Belt Scale Integrato 6101 6101 Belt Belt Scale Scale Integrato Operating Operating Service Service Operating Operating and and Service Service Manual Manual Manual Manual VER 6.0 Saimo Saimo Electric Electric Co., Co.,...
  • Page 2 Saimo Electric. Saimo Electric will not make any guarantee on this manual, and be free liability on any print mistake or misunderstanding by user.
  • Page 3 This manual guides you through the application of your selected products, covering the information necessary for installation, operation, maintenance and service. If there is any question found during operation, please dial Saimo Electric customer service phone# at 0516-87885866 for support. Thanks for your kind understanding and support.

  • Page 4: Table Of Contents

    INSTALLATION INSTALLATION INSTALLATION..............................................................14 14 14 14 2.1 G ............................14 ENERAL 2.2 6101 I ....................14 NTEGRATOR NSTALLATION 2.2.1 Mounting..........................14 2.2.2 Safety Precautions......................18 2.2.3 Wiring (External Power Supply)..................19 2.2.4 Input voltage setup......................20 2.2.5 Serial Communication....................... 20 2.2.6 Load cell..........................
  • Page 5 Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator 3.1.6 Reset total..........................30 3.1.7 Alarm Menu........................... 32 3.2 M ..........................32 3.2.1 Initial Setup Menu....................... 33 3.2.2 System calibration......................... 47 3.2.3 System data setup........................58...
  • Page 6 Belt Scale Scale Integrator Integrator C C C C atalogue atalogue atalogue of of of of Chart Chart atalogue Chart Chart 1-1 6101 B –P ..............1 IGURE ELT SCALE INTEGRATOR ANEL MOUNT 1-2 6101 B –F ..............2 IGURE ELT SCALE INTEGRATOR...

  • Page 7: Chapter Chapter

    This manual provides the information you need for performance, installation, operation, and maintenance of the 6101 belt scale integrator. The 6101 integrator is available in panel mount (figure 1-1) and field mount (figure 1-2). By processing the weight signal from the load cell and the speed signals from the speed sensor, It calculates and displays flow rate and total of the material fed.

  • Page 8: Technical Specifications

    Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Figure 1-2 6101 Belt scale integrator –Field mount Technical Specifications 1.2 Technical Technical Technical Specifications Specifications Specifications (a) Chinese / English menu...

  • Page 9: Features

    Scale Integrator Integrator (b) Weighing Capability · The 6101 integrator is capable of connecting up to eight 350Ω loads and acquiring a speed signal from the speed sensor, to calculate flow rate and total. · The 6101 integrator has the function of automatic zero calibration.

  • Page 10: Measuring Function

    Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator · Measuring · Monitoring · Printing · Communication Figure 1-3 6101 belt scale integrator front panel 1.3.1 1.3.1 1.3.1 1.3.1 Measuring Measuring Measuring Measuring Function Function Function Function 1.

  • Page 11: Monitoring Function

    Monitoring Monitoring Monitoring Function Function Function Function Saimo 6101 integrator is equipped with an indication system. Indication can be in the form of: · status indications · process alarms · programming errors · equipment failures The integrator includes internal diagnostics that will generate alarms in case of hardware failures or programming errors.

  • Page 12: Communications (Optional)

    The communication protocol allows a remote intelligent device to read and eventually write the contents of the registers. During the communication activity, the 6101 integrator always acts as a Slave, meaning it responds to a request from a Master device on the line, but never attempts...

  • Page 13: Warranty

    Field Service Purchaser agrees to underwrite the cost of any labor required for replacement; including time, travel and living expenses of Saimo Field Service engineer at closest factory base, altered or modified Saimo Saimo...

  • Page 14: Unpacking And Inspection

    1. 1. 1. 1.6 6 6 6 Storage 6101 integrator can be safely stored with cover latches secured and hole plugs installed, between -40 ℃— +70 ℃ . The units should be protected against moisture. 1. 1. 1. 1.7 7 7 7...

  • Page 15: Speed Sensor Input

    —photoelectricity isolation —Built in current source used for mechanical contact —power supplied by +24V DIO —type: Voltage/current or contact type sensor Apply to all SAIMO sensors —frequency range ： —Voltage/current type sensor：0.25—2.0 kHz —contact type sensor： 0.25—30 Hz —Low threshold ：+1.0 Vdc（Min.）...

  • Page 16: Digital I/O Board（Figure 1-5

    Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Figure 1-4 speed sensor inner wiring drawing 1.8.5 Digital I/O Board（Figure 1.8.5 Figure 1.8.5 1.8.5 Figure Figure 1-5 1-5）...
  • Page 17 Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Figure 1-5 Digital input inner wiring drawing ·Main board Digital Output The main board provides 8 programmable outputs. Among of them, the 8...
  • Page 18 Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Figure 1-6 Digital output inner wiring drawing Figure 1-7 DC solid state relay wiring drawing Figure 1-8 AC state relay wiring drawing...

  • Page 19: Load Cell Input

    Belt Belt Scale Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator 1.8.6 1.8.6 1.8.6 1.8.6 Load Load Load Load cell cell cell cell input input input...

  • Page 20: Chapter 2 2 2 2 Integrator Chapter Integrator Integrator Installation Installation Installation

    The 6101 panel mount integrator should have a clearance of at least 5cm at the top and bottom to allow air circulation. In case that the integrator must be positioned under the heat sources, proper space around the integrator should be reserved.
  • Page 21 Care should be taken to insure the mounting surface is flat so as not to twist or warp the fiberglass enclosure when tightening the mounting holes. Figure 2-2 Metal housing 6101 Field mounting integrator outline dimension and mounting dimension...
  • Page 22 6101 6101 Belt Belt Scale Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Figure 2-3 Plastic housing 6101 Field mounting integrator outline dimension and mounting dimension...
  • Page 23 Operating Service Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator...

  • Page 24: Safety Precautions

    6101 Belt Belt Scale Scale Integrator Integrator Figure 2-4 6101 Panel mounting integrator outline dimension and mounting dimension Note: 1. See figure 2-4 for Panel mounting dimensions. 2. Take fixing bracket clamp out from the package when installation. 3. Remove bracket clamp and push housing in from the front of opening hole, then mount bracket clamp and fasten the bolt accordingly.

  • Page 25: Wiring (External Power Supply)

    Integrator accordance with procedures / instructions given in this manual. 8. During maintenance, a safety tag (not supplied by Saimo) should be displayed in the ON/OFF switch area as a precaution instructing others not to operate the unit. 9. Only qualified service technicians should be allowed to open and work in the electronics, power supply, control, or switch boxes.

  • Page 26: Input Voltage Setup

    Operated by qualified service engineer only. 1. AC power supply selection switch S2, S3 located at the left upper section of main board (figure 2-5). AC input Fuse F1（SB） S2 setup S3 setup voltage 220/240 220/240 Figure 2-5 6101 integrator mother board...
  • Page 27 Integrator 2. 2. 2. 2.2 2 2 2 ..5 5 5 5 Serial Communication Communication Protocol allows master to read 6101 integrator data, and write data and make various of operation on integrator. During communication, integrator always responses to master’s check and operation acting as subsidiary, but never sends data actively.

  • Page 28: Load Cell

    Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator 2.6 Load cell 2. 2. 2. 2.2.6 · integrator supplies 10VDC ± 10% ， 500mA excitation power supply, for parallel connection of up to 8 load cells.
  • Page 29 Input voltage (1~5V) 2# Input zero 1#Input zero adjustment adjustment Input current Analog output setup table JP3（1#output） JP4（2#output） Exterior provided EXT. EXT. voltage(24V) 2#output zero 1#outpt zero Interior provided adjustment adjustment INS. INS. voltage Figure 2-9 6101 Integrator Analog I/O Board...

  • Page 30: Integrator Cpu Board

    Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Figure 2-10 6101 Integrator extending analog board 2.2.8 Integrator board 2.2.8 2.2.8 2.2.8 Integrator Integrator Integrator CPU CPU board board board 32 bit digital processor...

  • Page 31: Digital Input/Output Board

    2-13). Normal IO board we called 1# plate, the attached one, we call 2# board. speed channel 1 in 2# board is used for third way speed signal input ( apply to special integrator). Figure 2-13 6101 Integrator digital input/output board setup...

  • Page 32: Wiring

    2.2.10 10 10 10 Wiring Wiring Wiring Wiring Figure 2-14 6101 integrator wiring drawing Notes： 1. Do not cut load cell cable short. 2. Do not route load cell and signal cables in the same conduit with power cables 3. Shield cable’s shield should be grounded at the single end, wiring as per drawing shown.

  • Page 33: Chapter Operation

    General General Integrator 6101 is a microprocessed instrument, which can receive speed and weight signal, provide visual signal and electric output signal for usage of toal and flow rate display. Integrator provides up to 8 strain resistance type load cell with 10VDC excitement voltage and provides 6 core load cell with compensation signal terminal.

  • Page 34: Quick Setup Method

    Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator 4、Soft Keys - execute displayed function directly above the key 5、Numeric keys 1~0—input the data parameter 6、Decimal“.”—input the decimal 7、“DEL” – delete the digit or punctuations prior to pressing ENTER.

  • Page 35: Menu Display

    Integrator 6101 is menu driven type integrator, allowing operator to enter all setup, test and calibration menus. Entering main menu 1 to 10 is available at any time. Press MENU to display menu 1-5. Press “page down” to eneter menu 6-10, then press numeric key to enter setup menu at the left side of screen.
  • Page 36 Operating Operating Service Service Manual Manual 6101 6101 6101 6101 Belt Belt Belt Belt Scale Scale Scale Scale Integrator Integrator Integrator Integrator Operating Operating and and Service Service Manual Manual any input is prohibited. Press “RUN” to enter Run menu as below:...
  • Page 37 Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Press numeric key “8” to display the follows: 2006-3-21 12:00:00 Scale#1 SYSTEM PASSWORD SETUP System System word word...
  • Page 38 Belt Scale Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator 3.1.7 3.1.7 3.1.7 3.1.7 Alarm Alarm Alarm Alarm Menu Menu Menu Menu Alarm menu allows us to find system alarm info. details to facilitate us to check alarm reason and reset alarm signal.
  • Page 39 Operating Operating Service Service Manual Manual 6101 6101 6101 6101 Belt Belt Belt Belt Scale Scale Scale Scale Integrator Integrator Integrator Integrator Operating Operating and and Service Service Manual Manual Use the Press “PAGE DOWN” soft key, the second page of the Main Menu is displayed as...
  • Page 40 Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator In this menu, if Up/Down scroll keys are pressed, the default unit “Metric” is accepted and the cursor moves to other variables. Otherwise, if “ENTR” soft key is pressed, the measure unit value changes among “English”, “Metric ”...
  • Page 41 Service Service Service Manual Manual Manual Manual 6101 6101 6101 Belt Belt Belt Scale Scale Scale Integrator Integrator Integrator If a digital value is entered, and press “SURE” soft key to confirm. the screen return to the first page of Initial Setup 2 menu. You can use the same method as described in setup 1 to setup other parameters listed in the menu.
  • Page 42 Scale Integrator Integrator Operating Operating and and Service Service Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Description P to 3rd (Pivot to the third idler 1000000mm distance) P to 4th (Pivot to the forth idler D) 1000000mm...
  • Page 43 Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Description Load cell No. 10000mm Idler Spacing Conveyor Angle 1000000kg Loadcell Cap. （see figure 3—2 and 3—11 for setup）...
  • Page 44 When R-Cal is executed in initial programme, if Test chain, test weight cal is used, enter weight value in “Cal Data Scroll” after initial programme is completed. Figure 3-2 Saimo Belt scale bridge Pivot to loadcell distance P to L Pivot to idler D.
  • Page 45 Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Pivot to scale carriage height Idler to scale carriage height a、Pivot to load cell Distance（Figure 3—3） As indicated on the following drawing, measure the distance from the pivot centerline to the loadcell centerline to the nearest 1mm, record the distance below: mm （Pivot to loadcell distance P to L）...
  • Page 46 Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator mm（Pivot to 2nd weigh idler distance P to 2nd） Figure 3-5 Pivot to 2nd weigh idler distance Note: In programming process, each scale bridge can be input up to six distances between pivot to weigh ider.
  • Page 47 Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator g、Pivot to test weight length—LC（Figure 3—8） Measure the distance of pivot centerline to test weight vertical line to the nearest 1mm, record the distance below (for example: 4.75) mm （Pivot...
  • Page 48 Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Figure 3-10 Pulley to scale carriage height j、Load cell No. Input load cell no. (for example : 1) （Load cell No.） k、idler spacing—LD Measure the distance of idler centerline between right side and left side of conveyor.
  • Page 49 6101 6101 Belt Belt Scale Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator .9998 .9925 .9744 .9994 .9903 .9703 .9986 .9877 .9659 .9976 .9848 .9613 .9962 .9816...
  • Page 50 Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator In case that “Actual” is selected, the speed input is an actual speed signal. Simulation allows operation without “actual input”. Speed channel is used to select external speed signal to be connected to which one speed channel.
  • Page 51 Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Enter belt length; the revolutions of belt runnin in test duration, running time of belt. Press “BGIN DURA” on above menu to enter below menu:...
  • Page 52 Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator 2006-3-21 12:00:00 Scale#1 AUTO TEST DURATION DATA Full Length： [ 10 m ] Part Length： [ 1 m ] Press ↑↓key, then press ENT!
  • Page 53 Belt Scale Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator 2006-3-21 12:00:00 Scale#1 8000000 888 t/h 1m/s Weight auto span mode！ [ 100 ] MAIN MENU When calibration is finished, below menu is displayed: After scale calibrated, press RUN to return the main menu.
  • Page 54 Operating Operating Operating Operating and and Service Service Service Service Manual Manual Manual Manual 6101 6101 6101 6101 Belt Belt Belt Belt Scale Scale Scale Scale Integrator Integrator Integrator Integrator 2006-3-21 12:00:00 Scale#1 CALIBRATION 2.1 ZERO CALIBRATION 2.2 SPAN CALIBRATION 2.3 MATL CALIBRATION...
  • Page 55 Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Press the “BGIN ZERO“ soft key on the following screen to start the zero test: 2010-11-09 12:00:00 Scale#1 8000000 888 t/h 1m/s Auto zero in progress ！...
  • Page 56 Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator When “SURE ZERO” is pressed, the following prompt message is displayed. 2010-11-09 12:00:00 Scale#1 0.00 0.00t/h 1m/s Main: Run belt empty, select an option.
  • Page 57 Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Press “MANL ZERO” to enter below menu: 2010-11-09 12:00:00 Scale#1 8000000 Old zero：[ 888 ] New zero： Main: Manual zero mode！...
  • Page 58 Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Before span calibration, standard weights must be loaded: in “Cal. data setup 1” under system main menu “3. system setup”, modify calibration method, select “weight cal” in simulated calibration, and enter weights weight in “weights weight”...
  • Page 59 Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator In case that the belt is stopped during the calibration procedure, the following screen will be displayed. 2010-11-09 12:00:00 Scale#1 8000000...
  • Page 60 Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Press numeric keys to enter the new span and press “SURE SPAN” to validate it. 3.2.2.3 Material Calibration 3.2.2.3 3.2.2.3 3.2.2.3 Press “↑↓”...
  • Page 61 Service Service Service Service Manual Manual Manual Manual 6101 6101 6101 Belt Belt Belt Scale Scale Scale Integrator Integrator Integrator Pressing “DONE CAL” soft key enters the following screen: Pressing “DONE CAL” soft key enters the following screen: 2006-3-21...
  • Page 62 These procedures are the fine adjustments used to compensate for material build-up, mechnical wear, and uncontrollable conveyor parameters. Since most intallations differ in characteristics, Saimo recommends that a record be kept of calibration results. This will help to determine the frequency of calibration checks necessary...
  • Page 63 Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Initial calibration procedure 1. Check belt scale system mechanical installation meets belts scale manual and installation drawing. 2. Review installation parameters. 3. Apply systerm power and start belt conveyor. Allow 30 minutes of continous power to be applied to the electronics and allow the same amount of time for the running of the belt conveyor prior to calibration.
  • Page 64 Belt Belt Scale Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator —reserve value 3.2.3 3.2.3 System System data data setup setup 3.2.3 3.2.3 System System data...
  • Page 65 Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Pressing “PAGE DOWN” soft key enters the second page of the System Data Menu. 2006-3-21 12:00:00 Scale#1 DATA SETUP Year：...
  • Page 66 Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Press ↑↓ key to select submenu, use numeric key to input the value desired. Press “PAGE DOWN” soft key, the first page of the Calibration Data Menu is displayed.
  • Page 67 Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Zero range 1000000 Press “PAGE DOWN” soft key, the third page of the Calibration Data Menu is displayed 2006-3-21 12:00:00 Scale#1 CALIBRATION DATA 3 Linear ：...
  • Page 68 Operating Operating and and Service Service Service Service Manual Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Press “Auto DURA” to enter “Auto Test DURA DATA” menu: 2006-3-21 12:00:00 Scale#1 AUTO TEST DURATION DATA: Full Length ：...
  • Page 69 Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Press ↑ ↓ to select submenu, use numeric key to input the value desired and then press ENT to confirm. 3 3 3 3 ..2 2 2 2 ..4 4 4 4 “ Simulated constant ”...
  • Page 70 Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Kg = 100 D = 2.4m Kg/m = 41.67 kg/m Simulated Constant For Test Weights can be calculated using the following formula:...
  • Page 71 Operating and and Service Service Service Service Manual Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Pressing “4” from Main Menu enters the first page of the I/O Definition Menu. 2006-3-21 12:00:00 Scale#1 INPUTPORT SETUP 1 In port 1： [ NO DEFINE ] [ OPEN ] In port 2：...
  • Page 72 Operating and and Service Service Service Service Manual Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Pressing ENT key enters the following screen. 2006-3-21 12:00:00 Scale#1 INPUTPORT SETUP 1 In port 1 ： [ NO DEFINE ] OPEN In port 2：...
  • Page 73 When the discharged material is up to the target weight, Discharge End signal is sent from the 6101 integrator. When the measurement is up to the target weight, discharge signal is sent from the 6101 integrator. If a port is not used, set it to [NO DEFINE].
  • Page 74 Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Pressing “PAGE DOWN” soft key enters the sixth page of the I/O Definition Menu. 2006-3-21 12:00:00 Scale#1 SIMULATED OUTPUT #1 Type ：...
  • Page 75 Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Setup range is as below table: Description Range Output type “No define” ,“ Flow rate” , “Load” , “Speed” Output range...
  • Page 76 Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Pressing “PAGE DOWN” soft key enters the ninth page of the I/O Definition Menu. 2006-3-21 12:00:00 Scale#1 COMPENSATION EFFECT Inclination ： [ NO ] Moisture：...
  • Page 77 Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Pressing ENT key enters the following screen. 2006-3-21 12:00:00 Scale#1 ANGLE COMPENSATION Min. Angle： - 25 Max. Angle： [ 25 ] Press ↑↓key, then press ENT!
  • Page 78 Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator 2006-3-21 12:00:00 Scale#1 OUTPUT DATA Totalizer： [ 1t ] Width： [ 0.1sec ] Press ↑↓key, then press ENT!
  • Page 79 Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Belt clip detector can decrease flow rate error caused by metal plate at the belt coupler. Normally clip detector is a proximity switch. When it detects clip in manual method, clip detector keeps flow rate constant, and stable in condition of desired belt length without influence on totalizing.
  • Page 80 Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Pressing “PAGE DOWN” soft key enters the second page of the Communication Menu. 2006-3-21 12:00:00 Scale#1 COMMPORT 1 SETUP Parity：...
  • Page 81 Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Pressing “PAGE DOWN” soft key enters the fourth page of the Communication Menu. 2006-3-21 12:00:00 Scale#1 COMMPORT 2 SETUP Parity ：...
  • Page 82 Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Pressing “PAGE DOWN” for further setup, the following 4 menus are timeing print setup for set print time individually. (time is 24H system).
  • Page 83 Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Press ↑↓key to select submenu. Press select input to switch options between: The options of output port function include: “High Rate”, “Low Rate”, “High Load”, “Low Load”, “High Speed”, “Low Speed”, “Control error”.
  • Page 84 Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Pressing “PAGE DOWN” soft key enters the fourth page of the Alarm Setup Menu. 2006-3-21 12:00:00 Scale#1 LOAD ALARM SETUP High Load：...
  • Page 85 Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Pressing “PAGE DOWN” soft key enters the sixth page of the Alarm Setup Menu. 2006-3-21 12:00:00 Scale#1 SLIPPAGE ALARM SETUP Deviation ：...
  • Page 86 Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator 3 3 3 3 ..2.8 Loadout Loadout Setup Setup Menu Menu Loadout Loadout Setup...
  • Page 87 Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Pressing “PAGE DOWN” soft key enters the second page of the Loadout Setup Menu. 2006-3-21 12:00:00 Scale#1 LOADOUT SETUP 2 Pre Length：...
  • Page 88 Operating Operating Operating Operating and and Service Service Service Service Manual Manual Manual Manual 6101 6101 6101 Belt Belt Belt Scale Scale Scale Integrator Integrator Integrator 2006-3-21 12:00:00 Scale#1 SYSTEM PASSWORD SETUP System Word： Operate Word： Press ↑↓ key, then press ENT!
  • Page 89 Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Pressing “PAGE DOWN” soft key enters the third page of the Password Menu. 2006-3-21 12:00:00 Scale#1 SYSTEM PASSWOR SETUP System Word：...
  • Page 90 Scale Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator 3 3 3 3 ..2.10 2.10 2.10 2.10 Diagnostics Diagnostics Menu Menu Diagnostics...
  • Page 91 Scale Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator 3 3 3 3 ..2.11 2.11 2.11 2.11 Statistics Statistics Menu Menu Statistics...
  • Page 92 Operating and and Service Service Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Press the Up/Down keys to move the cursor to the item that to be set, followed by [ENT] key. Use numeric keys to input the settings and press [ENT] to confirm.
  • Page 93 Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Press the Up/Down keys to move the cursor to the item that to be set, followed by [ENT] key. Use numeric keys to input the settings and press [ENT] to confirm.
  • Page 94 · Check that the voltage selector switch is set to the correct position. · Check that the fuse is good. · Check that the power is switched ON to energize the 6101. B. Check all wire connections carefully. · Check that all the terminals are tightly connected.
  • Page 95 Internal test is normal Flowrate indication is Check speed input normal Normal Normal Check load cell input Total indication is normal Remote Total is normal Check relay actions Current output is normal Repair current board Figure 4-1 6101 Integrator Troubleshooting Flow Chart...
  • Page 96 · Empty load · Normal load cell input signal Check that the weight indication displayed in Diagnostics menu of the 6101 integrator is between 1 and 16777216. The weight indication should be changed in the same direction as the sense of desired result. If the weight indication is beyond the given range, there may be problems with load cell, wire connection or CPU board.
  • Page 97 Belt Scale Scale Integrator Integrator Start Check load cell input, Power on the Repair and replace 6101 and enter Diagnostics menu The load indication is between 1 and 16777216, and increases as the Load cell input is actual load increases normal...
  • Page 98 4mA to 20mA (full range) at a certain interval. In order to check the flowrate at 4mA current output, power up the 6101 and run the belt empty. If the flowrate indication is not zero, reset it by performing zero calibration. Remove the connections from the current output terminals which are then connected to the DC milli-amperometer correctly (Note that the range of milli-amperometer should exceed 20mA).
  • Page 99 Service Service Service Service Manual Manual Manual Manual 6101 6101 6101 Belt Belt Belt Scale Scale Scale Integrator Integrator Integrator Start Connect power supply to the system. Run the belt empty at the normal speed, the flowrate indication should be zero. Remove the connections on the signal output terminals which are then connected to a milli-amperometer.
  • Page 100 Belt Belt Scale Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator 4.3.5 4.3.5 4.3.5 4.3.5 Constant Constant Setup Setup Constant Constant Setup Setup For the integrator which is newly put into service or just replaced the battery module, the constant should be input according to the initial calibration.
  • Page 101 Belt Belt Scale Scale Integrator Integrator Operating Operating Operating and and Service Service Service Manual Manual Manual 6101 6101 Belt Belt Scale Scale Integrator Integrator Appendix Appendix 1 1 1 1 Appendix Appendix Permanent Permanent Field Field Record Record Permanent...

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