Summary of Contents for PRESSCON N-Gen
- Page 1 N-Gen nitrogen generator, High Performance and Single tube User manual Type User manual Date March 2021 Version / Revision Version 2.0, Revision 00 Status Approved Company PRESSCON Location Honselersdijk...
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Page 3: Table Of Contents
INTRODUCTION ..............................4 PRECAUTIONS AND SAFETY INSTRUCTIONS ....................5 ........................5 ENERAL SAFETY STANDARDS 1.1.1 Working with the N-Gen nitrogen generator ..................5 1.1.2 Working with the compressor ....................... 5 ....................6 ESCRIPTION OF GENERAL HAZARD SYMBOLS SYSTEM COMPONENTS ..........................7 (H.P.) -
Page 4: Introduction
The N-Gen nitrogen generator works on the basis of a start / stop signal that is supplied externally. This can be in the form of a pressure switch or a digital output signal from another PLC. As soon as the N-Gen receives the signal, it immediately starts producing nitrogen. -
Page 5: Precautions And Safety Instructions
General safety standards When working with the N-Gen nitrogen generator, there are a number of safety risks that have to be considered. These risks include topics such as dangerous voltages, high pressure and danger of suffocation when breathing in a high concentration of nitrogen. -
Page 6: Description Of General Hazard Symbols
Description of general hazard symbols In addition to the identified risks for the nitrogen generator and the compressor, the following symbols can also be applied. When a hazard symbol is encountered, please observe its meaning carefully before further commencing the work. Symbol Description Symbol... -
Page 7: System Components
System components The N-Gen nitrogen generator consists of a nitrogen generator and a compressor. This chapter describes these components by providing an illustration and numbering the most important parts. The compressor is not described because different brands can be used that come with their own manual. -
Page 8: N-Gen Nitrogen Generator High Performance (H.p.) N-Gen Controller
N-Gen nitrogen generator High Performance (H.P.) N-gen controller Figure 2. Schematic illustration of the N-Gen High Performance nitrogen generator Page 8 of 19... - Page 9 Figure 3. Schematic illustration of the N-Gen High Performance nitrogen generator Page 9 of 19...
- Page 10 Legend Legend for the N-Gen nitrogen generator. Ref. No. Description Function Nitrogen output tube Tube which puts out the nitrogen mixture that is produced by the nitrogen generator. This outlet will be connected to the piping that runs to the pressure vessel.
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Page 11: General Operation
Operation of the N-Gen nitrogen generator The N-Gen nitrogen generator regulates the pressure in a pressure vessel or directly to a consumer. How the N-Gen does this is explained in the next steps. The system requires a compressed air supply for this. -
Page 12: Schematic Overview Of The N-Gen Nitrogen Generator
Schematic overview of the N-Gen nitrogen generator Figure 4 gives a schematic overview of the N-Gen nitrogen generator. It shows how all components in the system communicate with each other. Air pressure Compressor to low NO Alarm Start Drainvalve External... -
Page 13: Controller
Display 1085 The operation of the N-Gen control can be done by means of a JGA1085. This board has a display on the front. At the back of the display the intelligence board is mounted. On the display the status of the system is shown and the settings can be made. -
Page 14: Alarm And Error Handling
Close the main valve; Light up the red alarm button. The N-Gen will respond the same to each of the alarms below. All alarms have the same urgency and the priority of which depends primarily on the nitrogen demand from other machines. -
Page 15: Resetting Alarms
The error levels are divided into four categories. Of these four categories, the lowest two are warnings and the highest two are alarms. Warnings report the error, but do not affect the operation of the N-Gen Control. When an alarm occurs the N-Gen Control will stop functioning. -
Page 16: Maintenance And Service
Service engineer *The compressors supplied by PRESSCON with the N-Gen nitrogen generator have an extra dirt trap at the bottom of the compressed air tank. This is not mentioned further in the compressor manual and is therefore included in the overview above. -
Page 17: Warranty
Warranty PRESSCON provides a warranty of 1 year on the components of the N-Gen nitrogen generator, assuming that the following conditions are met: • The equipment has been installed by PRESSCON or under direct or indirect supervision of PRESSCON. •... -
Page 18: Appendix
Manual version 1.1_R00 translated from Dutch to English. 1.1_R01 28-04-2020 Corrected descriptions about variety of nitrogen purities in: Introduction. Important to know 1.1 Working with the N-Gen nitrogen generator 3.1.2. Nitrogen production. 12-2020 New schematic views added. Textual improvements made. Display 1085 added... -
Page 19: To Conclude
This manual has been written in order to support the mechanic, installer or customer in adjusting, modifying or working with a product of PRESSCON. Its aim is to maintain and possibly improve the quality of its products. If additional information or support is requested then PRESSCON can be consulted through the following information.
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