Flux GMI-ANGLE Series User Manual

Absolute angle encoder

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FLUX GmbH
Hans Steininger Gasse 16
5280 Braunau am Inn, Austria
Tel: +43 7722 20764
office@flux.gmbh
Absolute Angle Encoder
"GMI-ANGLE" Series
based on the
Giant Magneto Impedance principle
User Manual
2022-04 / rev. 00
www.flux.gmbh

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Summary of Contents for Flux GMI-ANGLE Series

  • Page 1 FLUX GmbH Hans Steininger Gasse 16 5280 Braunau am Inn, Austria Tel: +43 7722 20764 office@flux.gmbh Absolute Angle Encoder “GMI-ANGLE” Series based on the Giant Magneto Impedance principle User Manual 2022-04 / rev. 00 www.flux.gmbh...
  • Page 2 GMI ANGLE ENCODERS, its use and maintenance. The company FLUX GmbH cannot be held responsible or liable for any injury caused by incorrect use of this documentation. To avoid incorrect maneuvers which could cause hazards to persons it is important that you read and understand all the documentation supplied with the GMI ANGLE ENCODERS.
  • Page 3: Table Of Contents

    4. Installation and commissioning 4.1 Environmental conditions of the installation site 4.2 Installation 4.2.1 Checks before installation 4.2.2 Mounting 4.3 Connection and commissioning 4.4 Storage of the ENCODER 5. Maintenance and Demolition 5.1 General maintenance instructions FLUX GmbH - Austria 3/34 2022-04, rev00...
  • Page 4 User Manual 5.2 Debugging 5.3 Ordinary maintenance of the ENCODER 5.4 Extraordinary maintenance interventions 5.5 Decommissioning, disassembly and demolition 5.5.1 Decommissioning of the ENCODER 5.5.2 Disassembly 5.5.3 Demolition 6. Annexes 7. Revision history FLUX GmbH - Austria 4/34 2022-04, rev00...
  • Page 5: General Information

    This instruction manual is an integral part of the GMI ANGLE ENCODERS (identified in this document, with the term encoder) realized by the company FLUX GmbH. For this reason, it must follow the encoder itself if it is transferred to a new user or owner.
  • Page 6: Terminological Conventions

    This symbol identifies a generic bulleted list or a bulleted list consisting of simple actions ● (the order in which the actions are presented is not binding but recommended); FLUX GmbH - Austria 6/34 2022-04, rev00...
  • Page 7 It indicates the need to use appropriate head protection to perform the operation described. It indicates the need to use suitable protective gloves to perform the operation described (possibly dielectrics gloves to perform electrical operations). FLUX GmbH - Austria 7/34 2022-04, rev00...
  • Page 8 Indicates the risk related to the presence of live parts Indicates the risk related to the presence of electromagnetic fields Indicates the risk related to the presence of moving parts that can cause mechanical injuries FLUX GmbH - Austria 8/34 2022-04, rev00...
  • Page 9: Warranty

    In addition, the company FLUX GmbH reserves the right to make any structural or functional changes, in addition to changing the supply of spare parts and accessories without having to notify anyone and for any reason whatsoever.
  • Page 10: Technical Support

    Technical Support Service to obtain the NECESSARY clarifications. 1.5.1 Request for support interventions To contact the Technical Support Service, contact: FLUX GmbH Hans Steininger Gasse 16, 5280 Braunau am Inn, Austria Tel: +43 7722 20764 office@flux.gmbh www.flux.gmbh FLUX GmbH - Austria 10/34 2022-04, rev00...
  • Page 11: Description And Proper Use

    . The GMI position sensor technology and encoder architecture, developed and manufactured by FLUX, are the result of 40+ years experience in encoder development and manufacturing. It addresses in a purposeful and compact manner motion control feedback design...
  • Page 12 ● In-field service can be done as simply as described above without any special electronic tools More details on this, dimensions and tolerances are shown in the dedicated technical data sheet attached to this document or on the website www.flux.gmbh. *GMI-ANGLE-160 (size 160mm) MODEL...
  • Page 13: How The Giant Magneto Impedance Principle Works

    Community Directives, that are: 2014/30/EU Directive - Electromagnetic Compatibility Directive (EMC) 2011/65/EU Directive - RoHS Directive, as amended by the Commission Delegated Directive (EU) 2015/863. Every Declaration of Conformity is available on the website www.flux.gmbh. FLUX GmbH - Austria 13/34 2022-04, rev00...
  • Page 14: Proper Use

    Declaration of Conformity. 2.4 Proper use The intended use of every GMI ANGLE ENCODER from FLUX GmbH is the measurement of rotation and position of a mechanical system equipped with a rotating part (in general of a...
  • Page 15: Safety

    ● impact or fall of ENCODER components, damaging the ENCODER itself and its ● protections; unhealthy postures or excessive effort for operators involved in the transport and ● handling of ENCODER components . FLUX GmbH - Austria 15/34 2022-04, rev00...
  • Page 16: Installation And Connection

    ● installation site; impact, crushing, shearing, entrapment due to the motion of the axes controlled by the ● ENCODER, even when stopped or due to gravity; tripping or falling due to wiring; ● FLUX GmbH - Austria 16/34 2022-04, rev00...
  • Page 17 ENCODER configuration. Install the ENCODER in applications that ensure compliance with the technical ● specifications shown on the dedicated technical data sheet attached to this document, according to the specific ENCODER configuration. FLUX GmbH - Austria 17/34 2022-04, rev00...
  • Page 18 Before proceeding with the testing and initial start-up of the ENCODER, check that the parts do not show physical damage due to impacts, tears or abrasions and that all the connections have been made correctly and without the possibility of disconnection. FLUX GmbH - Austria 18/34 2022-04, rev00...
  • Page 19: Use

    ENCODER. PPE required Attention to follow during use During use, it is necessary to follow the precautions described in this paragraph. Do not try to reach drives, even if in stop condition. ● FLUX GmbH - Austria 19/34 2022-04, rev00...
  • Page 20 Do not try to make the ENCODER perform unauthorized operations (refer to the Proper ● use paragraph). Do not install or place equipment / pipes / channels on the ENCODER. ● FLUX GmbH - Austria 20/34 2022-04, rev00...
  • Page 21: Maintenance And Demolition

    Before perform maintenance operations it’s always mandatory to: ● check that all power supplies to the ENCODER have been suitably removed (including any external control power supplies and including any power FLUX GmbH - Austria 21/34 2022-04, rev00...
  • Page 22: Installation And Commissioning

    Do not tamper the ENCODER components. ● 4. Installation and commissioning To perform this task, the following Individual Protection Devices are required: During this task there are the following residual risks, as described in full in Chapter 3: FLUX GmbH - Austria 22/34 2022-04, rev00...
  • Page 23: Environmental Conditions Of The Installation Site

    Environmental data Temperature range - Standard (no additional option in order code) Operating -20°C .. +85°C Storage -20°C .. +85°C Temperature range - Extended (contact FLUX for more details) Operating -40°C .. +105°C Storage -55°C .. +125°C Ingress Protection IP67...
  • Page 24: Installation

    Install the ENCODER in applications that ensure compliance with the maximum ● mechanical speed, according to the specific ENCODER configuration. Check that the bending radius made by the cable meets the cable specifications. ● Protect the ENCODER from shocks or bumps. ● FLUX GmbH - Austria 24/34 2022-04, rev00...
  • Page 25: Connection And Commissioning

    The power supply (also in terms of voltage and frequency) provided by the User must be ● adequate to properly power the ENCODER and ensure compliance with the electrical characteristics shown on the dedicated technical data sheets attached to this document, according to the specific ENCODER configuration. FLUX GmbH - Austria 25/34 2022-04, rev00...
  • Page 26: Storage Of The Encoder

    If it is necessary to store the ENCODER for a period before installing it (or following an uninstallation), it is recommended to protect it adequately and store it in a suitable environment, having the following characteristics: FLUX GmbH - Austria 26/34 2022-04, rev00...
  • Page 27: Maintenance And Demolition

    PPE necessary to operate safely. to always guarantee the operators the full efficiency and safety WARNING of the ENCODER and prevent problems related to the deterioration of the safety measures, it is necessary to FLUX GmbH - Austria 27/34 2022-04, rev00...
  • Page 28 ● interventions, including residual energies concerning the mechanical system controlled by the ENCODER; wait for all surfaces to cool down. ● FLUX GmbH - Austria 28/34 2022-04, rev00...
  • Page 29: Debugging

    GMI-ANG Series - Absolute Angle Encoder User Manual 5.2 Debugging All the GMI ANGLE ENCODERS are equipped with a status LED, except for high temperature applications (in this case contact FLUX GmbH for more information). Table 2 – Debugging LED Color Status...
  • Page 30: Extraordinary Maintenance Interventions

    / or persons deriving from incorrect or incomplete maintenance. If extraordinary maintenance is required, only experienced and qualified personnel directly from the Manufacturer FLUX GmbH can intervene on the ENCODER. FLUX GmbH - Austria 30/34 2022-04, rev00...
  • Page 31: Decommissioning, Disassembly And Demolition

    Technical Offices to obtain the necessary assistance during this intervention. the Manufacturer declines all responsibility for any DANGER: damage to property and / or persons deriving from improper interventions carried unqualified, untrained, inadequately equipped unauthorized personnel. FLUX GmbH - Austria 31/34 2022-04, rev00...
  • Page 32: Demolition

    6. Annexes 1. GMI Angle Encoder “GIM-ANG” Series – Technical Datasheet 2. AXIAL - HOLLOW SHAFT - ABSOLUTE ENCODERS – Product overview 3. Declaration of Conformity - CE FLUX GmbH - Austria 32/34 2022-04, rev00...
  • Page 33: Revision History

    GMI-ANG Series - Absolute Angle Encoder User Manual 7. Revision history Date Version Comments april 2022 First built FLUX GmbH - Austria 33/34 2022-04, rev00...
  • Page 34 GMI-ANG Series - Absolute Angle Encoder User Manual All technical data is subject to change without notice. FLUX GmbH Hans Steininger Gasse 16 A-5280 Braunau am Inn, Austria Tel: +43 7722 20764 office@flux.gmbh www.flux.gmbh FLUX GmbH - Austria 34/34 2022-04, rev00...

This manual is also suitable for:

Gim-ang-096Gim-ang-160Gim-ang-180Gim-ang-250

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