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Table of Contents
Summary of Contents for Hiwin DMS Series
- Page 1 Assembly instructions Rotary tables DMS and DMN TM-02-4-EN-2202-MA www.hiwin.de...
- Page 2 Reprinting, even in part, is not permitted without our approval. These assembly instructions are protected by copyright. Written permission is required from HIWIN GmbH for any duplication, publication in whole or in part, alterations or abridgement. Rotary tables DMS and DMN...
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Page 3: Table Of Contents
Assembly instructions Contents Contents General information ............. About these assembly instructions . - Page 4 Assembly instructions Contents Installation certificate ............Rotary tables DMS and DMN TM-02-4-EN-2202-MA Page 4 of 32...
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Page 5: General Information
General information General information About these assembly instructions 1.1.1 Requirements We assume that The operating personnel have been instructed in the safe operation of the rotary tables and have read and understood these assembly instructions in full Maintenance personnel maintain and repair the rotary tables in such a way that they present ... -
Page 6: Warranty And Liability
General information 1.2.3 Presentation of safety information Safety information is always indicated by a signal word and sometimes with a hazard-specific symbol (see section 1.2.4 Symbols used). The following signal words/hazard levels are used: Danger! Immediate danger! Failure to follow this safety instruction will result in severe or fatal injury! Warning! Potentially dangerous situation! Failure to follow this safety instruction could result in severe or fatal injury! Attention! Potentially dangerous situation! -
Page 7: Manufacturer Information
+49 (0) 781 / 9 32 78 - 97 E-mail info@hiwin.de Internet www.hiwin.de Product monitoring Please inform HIWIN, as the manufacturer of the rotary tables, about: Accidents Possible sources of danger at the rotary tables Any unclear information in these assembly instructions ... -
Page 8: Basic Safety Information
Any other use of the rotary tables is considered improper use. Only original spare parts from HIWIN GmbH may be used. Reasonably foreseeable misuse Rotary tables must not be operated: Outdoors ... -
Page 9: Requirements For Personnel
Basic safety information Requirements for personnel Only authorised and competent persons may carry out work on the rotary tables! They must be familiar with the safety equipment and regulations before they start work (see following table). Activity Qualifications Normal operation Instructed personnel Cleaning Instructed personnel... -
Page 10: Description Of Rotary Table
Description of rotary table Description of rotary table Application The rotary table is a rotating drive and guide system for the exact, time-controlled positioning of permanently mounted loads, such as system components, in an automated system. Rotary tables are designed for installation and operation in any position, but do not have a parking brake. -
Page 11: Versions
Integrated optical encoder For information on the torque motors suitable for the HIWIN rotary tables, please refer to the “Torque motors DMR, TMRW” assembly instructions. These are available for download at www.hiwin.de. Protective plate (option) The sealing of the torque rotary tables consists of a labyrinth and sealing lips inserted into it, so-called V-seals. -
Page 12: Parking Brake (Option)
Description of rotary table For overhead mounting and for wall mounting combined with abrasive liquids, HIWIN rotary tables are supplied with a sealing air preparation. For the additional sealing air, 5 of the radial M4 threads (see Fig. 3.3) are sealed with the enclosed grub screws and the sealing air is connected through the 6th threaded hole. - Page 13 Fig. 3.5: Pneumatic connection of the parking brake 3.6.3 Commissioning The function of the parking brake is checked by HIWIN before delivery. Before commissioning the rotary table, it must nevertheless be checked to ensure that The parking brake is open (check by turning the shaft manually) ...
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Page 14: Transport And Setup
Transport and setup Transport and setup Delivery DMS, DMN 4.1.1 Delivery condition The rotary table is delivered fully assembled, functionally tested and ready for connection. 4.1.2 Scope of delivery For scope of delivery, see contract documentation. Transport to the installation location Caution! Damage to the rotary table! The rotary table can be damaged by mechanical stress. -
Page 15: Unpacking And Setup
Transport and setup Unpacking and setup Caution! Damage to the rotary tables! Rotary tables can be damaged by mechanical stress. Do not transport any additional loads on the rotary tables during transport! Secure rotary tables against tipping! Note: The rotary tables must be set up and operated indoors only. -
Page 16: Assembly And Connection
Assembly and connection Assembly and connection Danger! Danger due to electrical voltage! Dangerous currents may flow before and during assembly, disassembly and repair work. Work may only be carried out by qualified electricians when the device is de-energised! Before working, disconnect the linear motor system from the power supply and secure ... -
Page 17: Electrical Connection
Assembly and connection Electrical connection Danger! Danger due to electrical voltage! If the rotary table motor is not properly earthed, there is a risk of electric shock. Make sure that the electrical power supply of the rotary table is properly earthed before ... - Page 18 Assembly and connection 5.3.2 Motor connection Note: Maximum length of the supply cable 10 m. Suitable filters against voltage peaks must be used for longer cables. Fig. 5.2: Motor connection DMS, DMN Motor connector Encoder plug Brushless 3-phase synchronous motors ...
- Page 19 Assembly and connection 5.3.3 Distance measurement All rotary tables have a position encoder with output signal sin/cos 1 VSS with an index as standard. The position of the index is marked on the housing (see Fig. 5.4). Fig. 5.4: Index marker for position encoder H1 = marking of the 0°...
- Page 20 With motor connection according to Table 5.1 and encoder connection according to Table 5.2, the rotary tables of the DMS series have a positive counting direction with positive direction of rotation, the rotary tables of the DMN series have a negative counting direction.
- Page 21 Inner shielding Inner shielding Note: With motor connection according to Table 5.1 and encoder connection according to Table 5.3, the rotary tables of the DMS series have a positive counting direction with positive direction of rotation. 5.3.6 Motor and encoder cables...
- Page 22 Assembly and connection Table 5.4: Article numbers for motor cables Article number Cable length [m] 8-10-0109 8-10-0110 8-10-0111 8-10-0112 8-10-0114 Encoder lines (incremental distance measuring systems) For high stress PVC outer sheath Shielded Oil-resistant High-tensile core element Flame retardant ...
- Page 23 Assembly and connection Encoder cables (absolute distance measuring systems) For high stress PVC outer sheath Shielded Oil-resistant High-tensile core element Flame retardant Fine-wire special conductor Source: igus Cores according to measuring system specification Highly bend-resistant braided copper shielding Oil-resistant PVC-based compound Igus Chainflex CF211.001 one-sided with open cable end, pre-assembled on the motor side with coupling suitable for encoder round plug M17, 17-pin of motor series DMS and DMN.
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Page 24: Commissioning
Commissioning Commissioning Switching on rotary table Warning! Risk of burns! Motor heating can cause burns if the motor is touched! Provide protective device and warnings on the motor! Caution! Danger of property damage! Risk of property damage due to uncontrolled movement of the rotor in case of power failure! Make sure that suitable end stops are fitted to the end positions or that the parking brake ... -
Page 25: Maintenance And Cleaning
Note: If increased running noises occur after several 100 operating hours, relubrication may be necessary. Contact HIWIN GmbH for this purpose. The ball or crossed roller bearings installed in the rotary tables require an adequate supply of lubricant, just like any rolling bearing. The lubricants reduce wear, protect against dirt, protect from corrosion and lengthen service life. -
Page 26: Cleaning
Maintenance and cleaning Cleaning Warning! Aggressive media There is a risk of injury and damage to the rotary table if aggressive media are used for cleaning. Only use suitable media that are not dangerous for humans! Check safety data sheets! ... -
Page 27: Faults
Faults Faults Motor faults Table 8.1: Fault table Fault Possible cause Remedy Motor will not start Supply lines interrupted Check connections, plug connector contacts may be pressed in. Correct if necessary. The plug connectors have a seal, which means that a certain amount of screw resistance needs to be overcome. -
Page 28: Disposal
Disposal Disposal Caution! Environmentally hazardous substances! The risk posed to the environment depends on the type of materials used. Always clean contaminated components before disposal! Clarify proper disposal with disposal companies and, if necessary, with the responsible authorities! Liquids Lubricants Dispose of as hazardous waste in an... -
Page 29: 10 Appendix 1: Order Codes
Appendix 1: Order codes 10 Appendix 1: Order codes 10.1 Order code DMS Number Order code Torque motor Type: Rotary table complete with cross roller bearing Outer diameter [mm] Rotor height [mm]: Winding variant: None: Standard winding For high rotary speed Distance measuring system: Optical, incremental (DMS0, DMS1, DMS3) Optical, incremental (DMS7) - Page 30 11 Installation certificate According to Machinery Directive 2006/42/EC (Annex II A) (translation of the original EC Declaration of Conformity) Name and address of the manufacturer: HIWIN MIKROSYSTEM CORP No.6, Jingke Central Rd., Taichung Precision Machinery Park, Taichung 40852, Taiwan This declaration refers exclusively to the products in the state in which it is placed on the market and expressly excludes components added and/or modifications made to the products by the user at a later date.
- Page 31 Rotary tables DMS and DMN TM-02-4-EN-2202-MA Page 31 of 32...
- Page 32 Linear motors Rotary tables Servo drives and servo motors Germany France Switzerland The Netherlands China HIWIN GmbH HIWIN GmbH HIWIN Schweiz GmbH HIWIN GmbH HIWIN Corp. Brücklesbünd 1 4, Impasse Joffre Eichwiesstrasse 20 info@hiwin.nl www.hiwin.cn D-77654 Offenburg, Germany F-67202 Wolfisheim CH-8645 Jona www.hiwin.nl...