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Snell ES-103 Operating Manual And Spare Parts List

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S e m i ‐ a u t o   s t r a p p i n g   m a c h i n e 
O p e r a t i n g   m a n u a l   a n d   s p a r e   p a r t s   l i s t 
AS-23-33
ES‐103/ES‐104/ 
ES‐104C/ES‐104L 
ES-103
ES-104C
 
 
ES-104
ES-104L
1
2019.06

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Summary of Contents for Snell ES-103

  • Page 1 O p e r a t i n g   m a n u a l   a n d   s p a r e   p a r t s   l i s t  ES‐103/ES‐104/  ES‐104C/ES‐104L  ES-103 ES-104 ES-104L...

  • Page 2: Table Of Contents

    3. Electrical diagram ........11 4. Adjustments ..........13 Spare parts list Control unit ............ 15 Frame unit (ES-103) ........19 Frame unit (ES-104) ........21 Frame unit (ES-104C) ........29 Frame unit (ES-104L) ........31 Reel unit (ES-103) ......... 35 Reel unit (ES-104) .........

  • Page 3: General

    General Description  The light and compact des0ign allows easy transportation and op- eration in a very small space.  A single motor powers these models assuring stable operation even if the voltage drops.  Strap widths to 6-15.5 mm can be easily adjusted by loosening only two screws.

  • Page 4: Technical Data

    Technical data Semi-automatic strapping machine  Capacity:  Strap width:  Power consumption: approx.12 strapping/minute (6, 9), 12 and 15.5 mm approx. 0,77kW  Min. package size:  Strap dispenser:  Power connection: 60 x 30 mm Inside diameter of coil 110V/60Hz/1Ph ...

  • Page 5: Control Elements

    Control elements Main switch “1” Power ON. “0” Power OFF Length knob The length of the strap be fed out can be pre-set automatically by adjusting the knob. Reset push button switch Aggregate start a cycle. Feed push button switch To feed strap out of machine freely.

  • Page 6: Operating

    Operating  Turn the timer knob to determine the length of strapping supplied for next cycle. Timer graduations are provided from 0 to 5 The length of strap fed out in one second is approx. 1 meter. seconds.  Place a package on the top of the machine, and pass the free end around the package; insert the leading end of the strapping into the strapping inlet until the leading end is detected.

  • Page 7: Maintenance

    Maintenance General Keep the machine clean and neat at all times The sealer housing assembly should be blown out weekly. Attention: Pullout the plug before removing any enclosures for mainte- nance or service. 2. Lubrication Apply a few drops of light lubricant (Daphne Mechanic oil or equivalent) to oil holes and on sliding parts (see the diagram above) once per week.

  • Page 8: Troubleshooting

    Troubleshooting 1. The strap will not feed out 1. Turn the motor switch OFF. 2. Strongly pull the strap out in the tightening direction. 2. Strap is buckled and jammed Remedy: 1. Remove hexagon nut (1), spring washer (2) and flat washer (3). 2.
  • Page 9 Troubleshooting The gripper is locked in the raised position Remedy: 1. Turn the motor switch OFF, then turn it on again 2. If this does not work, adjust the switch level below the slide for LS1, so that activation and disactivation of LS1 is correct.
  • Page 10 Troubleshooting 6. Strap will not reverse for tensioning Remedy: The Strap is in the correct position, but sealing doe not take place, which occurs when a soft article (package) is being loosely strapped and the friction plate in the tightening adjustment section is slipping. 1.

  • Page 11: Electrical Diagram

    Electrical diagram─Main circuit AS-23-33 2019.06...
  • Page 12 Electrical diagram─Connecting diagram AS-23-33 2019.06...

  • Page 13: Adjustments

    Adjustments 1. Strap width  Adjustment for straps of different width (x) can be done with a Philips screwdriver.  The two strap guides have to be adjusted so there is a clearance between strap and guide of 0.5 mm to 1.0 mm.

  • Page 14: Spare Parts List

    Spare parts list   ES‐103/ES‐104/    ES‐104C/ES‐104L AS-23-33 2019.06...

  • Page 15: Control Unit

    Control unit ES103006-0 AS-23-33 2019.06...
  • Page 16 Control unit Part No Description S23-191002 Pulley 4A S23-191000I Reducer Box Assembly S13-110008 O-Ring S13-110009 Solenoid Shaft S23-190011 Motor Pulley S35-125011 Rear End Guide S23-191001 Reduction Gear Box E21-020004 Clutch S23-190003-1 Cam Shaft S23-180011 Collar S23-180012 Collar S23-180013 Collar S23-180014 Collar S23-180015 Collar...
  • Page 17 Control unit Part No Description S13-123102 Plunger Spring S13-123105 Spring Hook S13-125002 Base Guide (A) S13-125003 Base Guide (B) S13-160001-02 Pulley #170 S13-160002 Friction Disc. S13-160003N Clutch Plate ( R ) S13-160004 Spring S13-160006 Spring Retainer S13-160007-2 Round Belt S13-160009N Clutch Plate (L) S23-160012-3 Fixed Arm for Open Type...
  • Page 18 Control unit Part No Description S13-171008N Feed Back Gear S13-171009N Gear S13-171012 Roller #192 S13-171017 Collar (A) S13-171019-02 Roller #116 S13-171021-01 Outlet Cover #215 S13-171022 Band Adjustment Plate S13-171023-01 Outlet Guide #216 S13-171026-01 Inlet Cover #212 S13-171031 Washer #213 S13-172002-01 Shaft Holder S13-172005N Feed Roller Shaft...

  • Page 19: Frame Unit (Es-103)

    Frame unit─ES-103 AS-23-33 2019.06...
  • Page 20 Frame unit─ES-103 Part No Description S23-190009-1 Bracket S13-300009 Knob S13-350002-0 Support S23-330050R2 Top Plate (Hinge Type) S13-300008R2 Package Guide S13-300016 Plastic Lid S13-390050R1 Support Rod S23-330001-2 Screw S13-423001 Shaft S13-171026-3 Inlet Cover (15mm) S13-370050-2 Frame S13-370650-0 Frame(CE) S13-330050R1 Side Door (L)

  • Page 21: Frame Unit (Es-104)

    Frame unit─ES-104 AS-23-33 2019.06...
  • Page 22 Frame unit─ES-104 Part No Description S23-380050-1 Frame S23-190009-1 Bracket S23-300005-1 S23-300011 Caster W/O Brake S23-300012 Caster with Brake S23-300013-1 Protection Cover S23-320050R2 Support S23-330001 Screw S23-330050R2 Top Plate (Hinge Type) S23-424001 Roller S34-311051 Front Panel S13-171026-2 Inlet Cover S13-300008R2 Package Guide S13-300009 Knob S13-300016...
  • Page 23 Frame unit─ES-104(CE) AS-23-33 2019.06...
  • Page 24 Frame unit─ES-104(CE) Part No Description S23-380050A-1 Frame S23-190009-1 Bracket S23-300005-1 S23-300011 Caster W/O Brake S23-300012 Caster with Brake S23-300013-1 Protection Cover S23-320050R2 Support S23-330001-2 Screw S23-330050R2 Top Plate (Hinge Type) S23-424001 Roller S34-311051 Front Panel S13-171026-2 Inlet Cover S13-300008R2 Package Guide S13-300009-0 Knob S13-300016...
  • Page 25 Adjustment Frame unit─ES-104 AS-23-33 2019.06...
  • Page 26 Adjustment Frame unit─ES-104 Part No Description S23-380150-0 Frame S23-190009-1 Bracket S23-300005-1 S23-300011 Caster W/O Brake S23-300012 Caster with Brake S23-300013-1 Protection Cover S23-320050R2 Support S23-330001-2 Screw S23-330050R2 Top Plate (Hinge Type) S23-424001 Roller S34-311051 Front Panel S13-171026-2 Inlet Cover S13-300008R2 Package Guide S13-300009-0 Knob...
  • Page 27 Adjustment Frame unit─ES-104(CE) AS-23-33 2019.06...
  • Page 28 Adjustment Frame unit─ES-104(CE) Part No Description S23-380150A-0 Frame S23-190009-1 Bracket S23-300005-1 S23-300011 Caster W/O Brake S23-300012 Caster with Brake S23-300013-1 Protection Cover S23-320050R2 Support S23-330001-2 Screw S23-330050R2 Top Plate (Hinge Type) S23-424001 Roller S34-311051 Front Panel S13-171026-2 Inlet Cover S13-300008R2 Package Guide S13-300009-0 Knob...

  • Page 29: Frame Unit (Es-104C)

    Frame unit─ES-104C AS-23-33 2019.06...
  • Page 30 Frame unit─ES-104C Part No Description S23-310050R2-2 Frame S23-190009-1 Bracket S23-300005-1 S23-300011 Caster W/O Brake S23-300012 Caster with Brake S23-300013-1 Protection Cover S23-320050R2 Support S23-330001-2 Screw S23-330050R2 Top Plate (Hinge Type) S23-424001 Roller S34-311051 Front Panel S13-171026-2 Inlet Cover S13-300008R2 Package Guide S13-300009-0 Knob M6x20L S13-300016...

  • Page 31: Frame Unit (Es-104L)

    Frame unit─ES-104L AS-23-33 2019.06...
  • Page 32 Frame unit─ES-104L Part No Description Frame S24-360050-1 Bracket S23-190009-1 S23-300005-1 Caster W/O Brake S23-300011 Caster with Brake S23-300012 Protection Cover(A) S24-300001A Support S23-320050-R2 Screw S23-330001-2 Top Plate (Hinge Type) S23-330050-R2 Front Panel S34-311051 Inlet Cover S13-171026-2 Package Guide S13-300008-R2 Knob S13-300009-0 Plastic Lid S13-300016...
  • Page 33 Frame unit─ES-104L(CE) AS-23-33 2019.06...
  • Page 34 Frame unit─ES-104L(CE) Part No Description S24-363050-0 Frame S23-190009-1 Bracket S23-300005-1 S23-300011 Caster W/O Brake S23-300012 Caster with Brake S24-300001A Protection Cover(A) S23-320050R2 Support S23-330001-2 Screw S23-330050R2 Top Plate (Hinge Type) S34-311051 Front Panel S13-171026-2 Inlet Cover S13-300008R2 Package Guide S13-300009-0 Knob M6x20L S13-300016 Plastic Lid...

  • Page 35: Reel Unit (Es-103)

    Reel unit─ES-103 AS-23-33 2019.06...
  • Page 36 Frame unit─ES-103 Part No Description S23-431050-120 Reel Side Plate (Inside) S23-430003-120 Reel Side Plate (Outside) S13-410006 S13-420001-0 Brake Holder S13-420004-1 Rubber Stop S13-420005-0 Spring S13-421050 Brake Arm S13-422001-0 Roller Holder S13-422002-0 Roller S13-422003-0 Roller Fixed Pin S13-423000-1 313 Fixed Slide Roller Set...

  • Page 37: Reel Unit (Es-104)

    Reel unit─ES-104 AS-23-33 2019.06...
  • Page 38 Reel unit─ES-104 Part No Description S23-420003-0 Brake Arm Shaft S23-421350-0 Reel Support S23-422150-1 Brake Base S23-423001 Brake Arm S23-423003 Spring S23-423005-1 Brake Spring Adjustment S23-430002 Reel Shaft S23-430003-120 Reel Side Plate (Outside) S23-431050-120 Reel Side Plate (Inside) S13-410006 S13-450001 Reel Nut Handle (R) S14-422001 Brake Belt S14-422002-2...
  • Page 39 Reel unit─ES-104L AS-23-33 2019.06...
  • Page 40 Reel unit─ES-104L Part No Description S14-421150-0 Reel Support S14-422001 V-Belt Fixed Bracket S14-422002-2 V-Belt Fixed Bracket S14-422003 Spring S14-422150-1 V-Belt Holder S14-423001 Roller Holder S14-423002 Roller S23-423003 Spring S14-423004R1 Spring Bracket S14-423150 Free Band Guide Arm S23-430002 Reel Shaft S14-450001 Reel Nut Handle S23-300005-1 S23-420003-0...

  • Page 41: Electric Control Unit

    Electric control unit AS-23-33 2019.06...
  • Page 42 Electric control unit Part No Description 301 E07-010049 Power Switch 302 E13-020015-1 Variable Resister 303 E07-070002 Knob 304 E07-020027 Push Button Switch (R) ABFB-W 305 E07-020028 Push Button Switch (F) ABFB-G 306 S13-222003-2 Switchboard Name Plate 308 E07-040024 Micro Switch (LS3/LS4) VMN-06S-00D0-B-Z 309 S23-190014-1 Microswitch Bracket LS-3 310 E23-010037...
  • Page 43 Electric control unit AS-23-33 2019.06...
  • Page 44 Electric control unit Part No Description E07-050027 Power Switch T120-10 (4)/250 E13-020015-1 Variable Resister BIK ohm E07-070002 Knob E07-020043 Push Button Switch (R) ABFB-Y E07-020027 Push Button Switch (F) ABFB-W 306A S13-223001-0 Switchboard Name Plate E07-040024 Micro Switch (LS3/LS4) VMN-06S-00DO-B-Z S23-190014 Micro Switch Bracket LS-4 E23-010017...

This manual is also suitable for:

Es-104Es-104cEs-104l

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