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AMANTI 2007-08 Manual

Mechanical 2008 kia amanti
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GENERAL
SPECIFICATIONS
GENERAL SPECIFICATIONS
Description
General
Type
Number of cylinders
Bore
Stroke
Total displacement
Compression ratio
Firing order
Idle RPM
Valve timing
Intake
Opens (ATDC)
Closes (ABDC)
Opens (BBDC)
Exhaust
Closes (ATDC)
Cylinder head
Flatness of gasket surface
Flatness of
manifold
Intake
mounting
Exhaust
Camshaft
Cam height
LH Camshaft
RH Camshaft
sábado, 6 de febrero de 2021 10:17:20 p. m.
sábado, 6 de febrero de 2021 10:17:02 p. m.
2008 Kia Amanti
2008 Kia Amanti
2007-08 ENGINE Mechanical - Amanti
2007-08 ENGINE Mechanical - Amanti
2007-08 ENGINE
Mechanical - Amanti
V-type, DOHC
6
96 mm (3.7795 in)
87.0 mm (3.4252 in) -
3,778 cc (230.55 cu.
in.)
10.4
1-2-3-4-5-6
700 RPM
10°
62°
42°
6°
Less than 0.05 mm
(0.0019 in.)
[Less than 0.02 mm
(0.0008 in.)/150 x
150]
Less than 0.1 mm
(0.0039 in.)
[Less than 0.03 mm
(0.001 in)/110 x 110]
Less than 0.1 mm
(0.0039 in.)
[Less than 0.03 mm
(0.001 in)/110 x 110]
Intake
46.8 mm (1.8425 in.) -
Exhaust
45.8 mm (1.8031 in.) -
Intake
46.8 mm (1.8425 in.) -
Page 1
Page 1
Specifications
3.8L
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© 2011 Mitchell Repair Information Company, LLC.
© 2011 Mitchell Repair Information Company, LLC.
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Summary of Contents for AMANTI 2007-08

  • Page 1 2008 Kia Amanti 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 2007-08 ENGINE Mechanical - Amanti 2007-08 ENGINE Mechanical - Amanti GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Specifications Description Limit 3.8L General Type V-type, DOHC Number of cylinders Bore 96 mm (3.7795 in) Stroke 87.0 mm (3.4252 in) -...
  • Page 2 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Exhaust 45.8 mm (1.8031 in.) - Journal outer LH, RH Camshaft Intake No. 1: 27.964 ~ diameter 27.978 mm (1.1009 ~ 1.1015 in.) No. 2, 3, 4: 23.954 ~ 23.970 mm (0.9430 ~ 0.9437 in.)
  • Page 3 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Exhaust 0.030 ~ 0.054 mm 0.09 mm (0.00354 in.) (0.00118 ~ 0.00212 in.) Valve guide Inner diameter Intake 5.500 ~ 5.512 mm (0.2165 ~ 0.2170 in.) Exhaust 5.500 ~ 5.512 mm (0.2165 ~ 0.2170 in.)
  • Page 4 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Intake 0.17 ~ 0.23 mm 0.10 ~ 0.30 mm (0.0067 ~ 0.0090 in.) (0.0039~0.0118 in.) Exhaust 0.27 ~ 0.33 mm 0.20 ~ 0.40 mm (0.0078 (0.0106 ~ 0.0129 in.) ~ 0.0157 in.)
  • Page 5 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti (0.9045 ~ 0.9049 in.) Connecting rod small end hole clearance -0.032 ~ -0.016 mm (- 0.0012 ~ 0.0006 in.) Connecting rod Connecting rod big end inner diameter 58.000 ~ 58.018 mm (2.2834 ~ 2.2842 in.) Connecting rod bearing oil clearance 0.038 ~ 0.056 mm...

  • Page 6: Tightening Torque Specifications

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fully opened temperature 95°C (203°F) Full lift 10 mm (0.3937 in.) Radiator cap Main valve opening pressure 93.16 ~ 122.58 kPa (0.95 ~ 1.25 kg/cm 13.51 ~ 17.78 psi) Vacuum valve opening pressure 0.98 ~ 4.90 kPa...
  • Page 7 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Timing chain guide 19.60 ~ 24.50 2.0 ~ 2.5 14.17 ~ 18.08 bolt Oil pump chain 9.80 ~ 11.76 1.0 ~ 1.2 7.23 ~ 8.68 cover bolt Oil pump chain 9.80 ~ 11.76 1.0 ~ 1.2...

  • Page 8: Compression Pressure

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Oil pump bolt 20.6 ~ 22.6 2,1 ~ 2.3 15.2 ~ 16.6 Oil filter body bolt 9.80 ~ 11.76 1.0 ~ 1.2 7.23 ~ 8.68 Oil filter body cover 9.80 ~ 11.76 1.0 ~ 1.2...
  • Page 9 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 1. Warm up and stop engine. Allow the engine to warm up to normal operating temperature. 2. Remove the surge tank. 3. Remove the ignition coil connectors (A) and ignition coils (B).

  • Page 10: Valve Clearance Inspection And Adjustment

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 1,078 kPa (11.0 kgf/cm , 156 psi) 5. If the cylinder compression in 1 or more cylinders is low, pour a small amount of engine oil into the cylinder through the spark plug hole and repeat steps (1) through (3) for cylinders with low compression.
  • Page 11 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 3: Locating Cylinder Head Cover Courtesy of KIA MOTORS AMERICA, INC. 5. Set No. 1 cylinder to TDC/compression. 1. Turn the crankshaft pulley and align its groove with the timing mark "T" of the lower timing chain cover.
  • Page 12 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 5: Locating Mark Of Camshaft Timing Sprockets Courtesy of KIA MOTORS AMERICA, INC. 6. Inspect the valve clearance. 1. Check only the valve indicated as shown in illustration. [No. 1 cylinder: TDC/Compression] measure the valve clearance.
  • Page 13 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Specification Engine coolant temperature: 20°C [68°F] Limit Intake: 0.17 ~ 0.23 mm (0.0067 ~ 0.0090 in.) Exhaust: 0.27 ~ 0.33 mm (0.0106 ~ 0.0129 in.) 2. Turn the crankshaft pulley one revolution (360°) and align the groove with timing mark "T" of the lower timing chain cover.
  • Page 14 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 8: Locating Camshaft Bearing Caps Courtesy of KIA MOTORS AMERICA, INC. 4. Remove the camshaft assembly (A). Fig. 9: Identifying Camshaft Assembly Courtesy of KIA MOTORS AMERICA, INC. 5. Remove MLAs.
  • Page 15 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 10: Measuring Thickness Of Tappet Using Micrometer Courtesy of KIA MOTORS AMERICA, INC. 7. Calculate the thickness of a new tappet so that the valve clearance comes within the specified value.

  • Page 16: Troubleshooting Chart

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 11: Locating Mark Of Camshaft Timing Sprockets Courtesy of KIA MOTORS AMERICA, INC. 14. Recheck the valve clearance. Valve clearance (Engine coolant temperature: 20°C [68°F]) [Specification] Intake: 0.17 ~ 0.23 mm (0.0067 ~ 0.0090 in.) Exhaust: 0.27 ~ 0.33 mm (0.0106 ~ 0.0129 in.)
  • Page 17 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Engine misfire with coolant Faulty cylinder head gasket Inspect the cylinder head consumption. and/or cranking or other damage and engine block for to the cylinder head and engine damage to the coolant block cooling system.
  • Page 18 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti pump screen. Inspect the oil pump screen. Repair or replace as required. Oil pump screen loose, damaged or Inspect the oil pump restricted. screen. Repair or replace as required. Excessive piston-to-cylinder bore Inspect the piston, piston clearance.

  • Page 19: Special Service Tools

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti The connecting rod bearings. The connecting rods. The crankshaft. Excessive crankshaft bearing Inspect the following clearance. components, and repair as required. The crankshaft bearings. The crankshaft main journals. The cylinder block. Engine will not crank-crankshaft Hydraulically locked cylinder.
  • Page 20 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Crankshaft front oil seal installer Installation of the front oil seal (09231-3C100) Flywheel stopper (09231-3C300) Removal and installation of the flywheel and crankshaft pulley. Torque angle adapter (09221- Installation of bolts & nuts...
  • Page 21 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Oil filter wrench Removal and installation of the oil (09263-3C100) filter ENGINE AND TRANSAXLE ASSEMBLY REMOVAL CAUTION: Use fender covers to avoid damaging painted surfaces. To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
  • Page 22 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 13: Identifying Air Duct Courtesy of KIA MOTORS AMERICA, INC. 3. Disconnect the negative terminal from the battery (A). Fig. 14: Identifying Battery Courtesy of KIA MOTORS AMERICA, INC. 4. Recover refrigerant and remove the high and low pressure pipe. (Refer to AIR CONDITIONING COMPRESSOR ) 5.
  • Page 23 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 15: Identifying Intake Air Hose And Air Cleaner Body Courtesy of KIA MOTORS AMERICA, INC. 6. Remove the battery tray (A). Fig. 16: Identifying Battery Tray And Bolts Courtesy of KIA MOTORS AMERICA, INC.
  • Page 24 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 17: Identifying Under Cover Courtesy of KIA MOTORS AMERICA, INC. 9. Drain the engine coolant. Remove the radiator cap to speed draining. 10. Remove the upper radiator hose and lower radiator hose (A).
  • Page 25 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 19: Identifying Fuel Hose And PCSV Hose Courtesy of KIA MOTORS AMERICA, INC. 13. Remove engine wiring. 1. Disconnect RH oxygen sensor connector (B). 2. Disconnect power steering oil pressure sensor connector (A).
  • Page 26 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 21: Identifying OCV Connector And Knock Sensor Connector Courtesy of KIA MOTORS AMERICA, INC. 5. Disconnect LH front oxygen sensor connector (A). Fig. 22: Identifying LH Front Oxygen Sensor Connector Courtesy of KIA MOTORS AMERICA, INC.
  • Page 27 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 23: Identifying Alternator Connector Courtesy of KIA MOTORS AMERICA, INC. 7. Disconnect LH ignition coil connector (A), injector connector (B), condenser connector (C) and ground (D), and remove wiring harness protector (E).
  • Page 28 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 25: Identifying LH CMPS And Oil Pressure Switch Connector Courtesy of KIA MOTORS AMERICA, INC. 9. Disconnect PCSV connector (A) and MAP sensor connector (B). Fig. 26: Identifying PCSV Connector And MAP Sensor Connector Courtesy of KIA MOTORS AMERICA, INC.
  • Page 29 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 27: Identifying RH CMPS And OTS Connector Courtesy of KIA MOTORS AMERICA, INC. 11. Disconnect ETC connector (A) and knock sensor connector (B). Fig. 28: Locating ETC Connector And Knock Sensor Connector Courtesy of KIA MOTORS AMERICA, INC.
  • Page 30 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 29: Identifying ECT Sensor Connector Courtesy of KIA MOTORS AMERICA, INC. 13. Disconnect LH rear oxygen sensor connector (A) and CPS connector (B). Fig. 30: Identifying LH Rear Oxygen Sensor Connector And CPS Connector Courtesy of KIA MOTORS AMERICA, INC.
  • Page 31 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 31: Identifying Heater Hose Courtesy of KIA MOTORS AMERICA, INC. 16. Remove brake vacuum hose (A). Fig. 32: Identifying Brake Vacuum Hose Courtesy of KIA MOTORS AMERICA, INC. 17. Remove power steering pump hose (A).
  • Page 32 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 33: Identifying Power Steering Pump Hose Courtesy of KIA MOTORS AMERICA, INC. 18. Remove A/C compressor hose. 19. Drain transaxle oil. 20. Remove lower arm ball joint. 21. Remove tie rod end ball joint.
  • Page 33 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 28. Remove front exhaust pipe (A). Fig. 35: Locating Front Exhaust Pipe Courtesy of KIA MOTORS AMERICA, INC. 29. Supporting the crossmember (A) with a jack, remove the stay with the mounting bolts.

  • Page 34: Installation

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 37: Identifying Ground Cable Courtesy of KIA MOTORS AMERICA, INC. 33. Remove the engine mounting bracket. 34. Remove the transaxle mounting bracket (A). Fig. 38: Identifying Transaxle Mounting Bracket Courtesy of KIA MOTORS AMERICA, INC.

  • Page 35: Timing System

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Refill an engine with engine oil. Refill a transaxle with fluid. Refill a radiator with engine coolant. Bleed air from the cooling system with the heater valve open. Clean the battery posts and cable terminals with sandpaper assemble them, then apply grease to prevent corrosion.
  • Page 36 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 39: Identifying Timing Chain Components (1 Of 2) sábado, 6 de febrero de 2021 10:17:02 p. m. Page 36 © 2011 Mitchell Repair Information Company, LLC.
  • Page 37 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 40: Identifying Timing Chain Components (2 Of 2) REMOVAL CAUTION: Use fender covers to avoid damaging painted surfaces. To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
  • Page 38 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Turn the crankshaft pulley so that the No. 1 piston is at top dead center. 1. Disconnect the battery negative cable (A). Fig. 41: Locating Battery Negative Cable 2. Remove the engine cover (A).
  • Page 39 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 43: Identifying AFS Connector, Breather Hose, Intake Air Hose And Air Cleaner Body 4. Remove the RH front wheel. 5. Remove the under cover (A). Fig. 44: Locating Under Cover 6. Remove the side cover.
  • Page 40 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 45: Locating RH Oxygen Sensor Connector And Power Steering Hose Mounting Bolts 2. Disconnect the RH injector connector (A) and ignition coil connector (B). Fig. 46: Locating RH Injector Connector And Ignition Coil Connector 3.
  • Page 41 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 47: Locating PCSV Connector, MAP Sensor Connector And PCSV Hose 4. Disconnect the ETC connector (A) and knock sensor connector (B). Fig. 48: Locating ETC Connector And Knock Sensor Connector 5. Disconnect the OCV connector (A) and knock sensor connector (B).
  • Page 42 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 49: Locating OCV Connector And Knock Sensor Connector 6. Disconnect the LH front oxygen sensor connector (A). Fig. 50: Locating LH Front Oxygen Sensor Connector 7. Disconnect the LH ignition coil connector (A), injector connector (B), condenser connector (C) and ground (D), and remove the wiring harness protector (E).
  • Page 43 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 51: Locating LH Ignition Coil Connector, Injector Connector, Condenser Connector, Ground And Wiring Harness Protector 8. Disconnect the LH CMPS (A) and oil pressure switch connector (B). Fig. 52: Locating LH CMPS And Oil Pressure Switch Connector 9.
  • Page 44 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 53: Locating ETC Bracket, Water Hoses And PCV Hose 12. Disconnect the brake vacuum hose. 13. Remove the surge tank stay (A). Fig. 54: Locating Surge Tank Stay 14. Remove the connector bracket (A) from surge tank.
  • Page 45 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 55: Locating Surge Tank Connector Bracket 15. Remove the surge tank (A). Fig. 56: Locating Surge Tank NOTE: Cover the inlet of intake manifold with a clean woven stuff or vinyl cover to prevent foreign materials from entering.
  • Page 46 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 57: Locating LH Cylinder Head Cover Connector Bracket 2. Disconnect the RH ignition coil connector (A), condenser connector (B) and remove the wiring bracket (C). Fig. 58: Locating RH Ignition Coil Connector, Condenser Connector And Wiring Bracket 3.
  • Page 47 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 59: Locating RH Cylinder Head Cover 12. Using SST (09215-3C000) remove lower oil pan (A). Fig. 60: Removing Lower Oil Pan Using SST (09215-3C000) NOTE: Be careful not to damage the contact surfaces of upper oil pan and lower oil pan.
  • Page 48 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 61: Locating Upper Oil Pan 14. Just loosen the transaxle mounting bracket bolts and nuts without removing the transaxle mounting bracket. Fig. 62: Identifying Transaxle Mounting Bracket, Bolts And Nuts 15. Remove the engine mounting bracket (A).
  • Page 49 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 63: Locating Engine Mounting Bracket, Bolts And Nuts 16. Set No.1 cylinder to TDC/compression. 1. Turn the crankshaft pulley and align its groove with the timing mark "T" of the lower timing chain cover.
  • Page 50 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 65: Checking Mark Of Camshaft Timing Sprockets Are In Straight Line On Cylinder Head Surface NOTE: Do not rotate engine counterclockwise. 17. Remove the drive belt (A). Fig. 66: Locating Drive Belt 18.
  • Page 51 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 67: Locating Crankshaft Damper Pulley NOTE: There are two methods to hold the ring gear when installing or removing the crankshaft damper pulley. Install the SST (09231-3C300) to hold the ring gear after removing the starter.
  • Page 52 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 69: Locating Dust Cover On Bottom Of Upper Oil Pan And Transaxle Mounting Bolts 3. Adjust the length of the holder nuts (A) so that the front plate of the holder (B) puts in the ring gear (C) teeth.
  • Page 53 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 71: Identifying SST (09231-3D100) And Mounting Bolts 19. Lift up the engine assembly to using the jack. 20. Remove the power steering pump (A). Fig. 72: Locating Power Steering Pump 21. Remove the alternator (A).
  • Page 54 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 73: Locating Alternator 22. Remove the drive belt idler (A). Fig. 74: Locating Drive Belt Idler 23. Remove the drive belt auto tensioner (A). sábado, 6 de febrero de 2021 10:17:03 p. m.
  • Page 55 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 75: Locating Drive Belt Auto Tensioner 24. Remove the water pump pulley (A). Fig. 76: Locating Water Pump Pulley 25. Remove the timing chain cover (A). If necessary remove the water pump (B) first.
  • Page 56 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 77: Locating Timing Chain Cover Fig. 78: Locating Water Pump NOTE: Be careful not to damage the contact surfaces of cylinder block, cylinder head and timing chain cover. Before removing the timing chain, mark the RH/LH timing chain with an identification based on the location of the sprocket because the identification mark on the chain for TDC (Top Dead Center) can be erased.
  • Page 57 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 79: Installing Set Pin After Compressing Timing Chain Tensioner 27. Remove the RH cam-to-cam guide (A). Fig. 80: Locating RH Cam-To-Cam Guide 28. Remove the RH timing chain auto tensioner (A) and RH timing chain tensioner arm (B).
  • Page 58 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 81: Locating RH Timing Chain Auto Tensioner And RH Timing Chain Tensioner Arm 29. Remove the RH timing chain. 30. Remove the RH timing chain guide (A). Fig. 82: Locating RH Timing Chain Guide 31.
  • Page 59 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 83: Locating Oil Pump Chain Cover 32. Remove the oil pump chain tensioner assembly (A). Fig. 84: Locating Oil Pump Chain Tensioner Assembly 33. Remove the oil pump chain guide (A).
  • Page 60 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 85: Locating Oil Pump Chain Guide 34. Remove the oil pump chain sprocket (A) and oil pump chain (B). Fig. 86: Locating Oil Pump Chain Sprocket And Oil Pump Chain 35. Remove the crankshaft sprocket (A) (Oil pump&RH camshaft drive).
  • Page 61 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 87: Locating Crankshaft Sprocket (Oil Pump & RH Camshaft Drive) 36. Install a set pin after compressing the LH timing chain tensioner. Fig. 88: Installing Set Pin After Compressing LH Timing Chain Tensioner 37.
  • Page 62 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 89: Locating LH Cam-To-Cam Guide 38. Remove the LH timing chain auto tensioner (A) and LH timing chain tensioner arm (B). Fig. 90: Locating LH Timing Chain Auto Tensioner And LH Timing Chain Tensioner Arm 39.
  • Page 63 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 91: Locating LH Timing Chain Guide 41. Remove the crankshaft sprocket (A) (LH camshaft drive). Fig. 92: Locating Crankshaft Sprocket (LH Camshaft Drive) 42. Remove the tensioner adapter assembly (A). sábado, 6 de febrero de 2021 10:17:03 p. m.
  • Page 64 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 93: Locating Tensioner Adapter Assembly Inspection Sprockets, Chain Tensioner, Chain Guide, Chain Tensioner Arm 1. Check the camshaft sprocket and crankshaft sprocket for abnormal wear, cracks, or damage. Replace as necessary.
  • Page 65 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 3. Install the tensioner adapter assembly (A). Fig. 95: Locating Tensioner Adapter Assembly 4. Install the crankshaft sprocket (A) (LH camshaft drive). Fig. 96: Locating Crankshaft Sprocket (LH Camshaft Drive) 5. Install the LH timing chain guide (A).
  • Page 66 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 97: Locating LH Timing Chain Guide 6. Install LH timing chain. To install the timing chain with no slack between each shaft (cam, crank), follow the procedure below. Crankshaft sprocket --> Timing chain guide --> Exhaust camshaft sprocket(C) --> Intake camshaft sprocket(D).
  • Page 67 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 99: Identifying Timing Mark Of Crankshaft Sprocket Matched With Timing Mark Of Timing Chain 7. Install the LH timing chain tensioner arm(B). Tightening torque: 18.62 ~ 21.56 N.m (1.9 ~ 2.2 kgf.m, 13.74 ~ 15.91 lb-ft) 8.
  • Page 68 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Tightening torque: 9.80 ~ 11.76 N.m (1.0 ~ 1.2 kgf.m, 7.23 ~ 8.68 lb-ft) Fig. 101: Locating LH Cam-To-Cam Guide 10. Install the crankshaft sprocket (A) (Oil pump&RH camshaft drive). Fig. 102: Locating Crankshaft Sprocket (Oil Pump & RH Camshaft Drive) 11.
  • Page 69 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 103: Locating Oil Pump Chain And Oil Pump Sprocket 12. Install the RH timing chain guide (A). Tightening torque: 19.60 ~ 24.50 N.m (2.0 ~ 2.5 kgf.m, 14.17 ~ 18.08 lb-ft) Fig.
  • Page 70 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 105: Identifying Timing Mark Of Crankshaft Sprocket Matched With Timing Mark (Color Link) Of Timing Chain Fig. 106: Identifying Timing Mark Of Camshaft Sprocket Matched With Timing Mark (Color Link) Of Timing Chain 14.
  • Page 71 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 107: Locating RH Timing Chain Auto Tensioner And RH Timing Chain Tensioner Arm 16. Install the RH cam-to-cam guide (A). Tightening torque: 9.80 ~ 11.76 N.m (1.0 ~ 1.2 kgf.m, 7.23 ~ 8.68 lb-ft) Fig.
  • Page 72 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 109: Locating Oil Pump Chain Guide 18. Install the oil pump chain tensioner assembly (A). Tightening torque: 9.80 ~ 11.76 Nm (1.0 ~ 1.2 kgf.m, 7.23 ~ 8.68 lb-ft) Fig. 110: Locating Oil Pump Chain Tensioner Assembly 19.
  • Page 73 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 111: Pulling Out Pins Of Hydraulic Tensioners (LH) Fig. 112: Pulling Out Pins Of Hydraulic Tensioners (RH) 20. Install the oil pump chain cover (A). Tightening torque: 9.80 ~ 11.76 N.m (1.0 ~ 1.2 kgf.m, 7.23 ~ 8.68 lb-ft) sábado, 6 de febrero de 2021 10:17:03 p.
  • Page 74 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 113: Locating Oil Pump Chain Cover 21. After rotating crankshaft 2 revolutions in regular direction (clockwise viewed from front), confirm the timing mark. NOTE: Always turn the crankshaft clockwise. 22. Install the timing chain cover.
  • Page 75 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 3. After applying liquid sealant TB1217H on the timing chain cover. The part must be assembled within 5 minutes after sealant was applied. Sealant should be applied without discontinuity. Bead width: 2.5 mm (0.1 in.) Fig.
  • Page 76 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 5. The dowel pins on the cylinder block and holes on the timing chain cover should be used as a reference in order to assemble the timing chain cover to be in exact position.
  • Page 77 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Tightening torque: 7.84 ~ 9.80 N.m (0.8 ~ 1.0 kgf.m, 5.78 ~ 7.23 lb-ft) Fig. 118: Locating Water Pump Pulley 24. Install the drive belt auto tensioner (A). Tightening torque: Bolt(B): 81.39 ~ 85.32 N.m (8.3 ~ 8.7 kgf.m, 60.03 ~ 62.93 lb-ft) Bolt(C): 17.64 ~ 21.56 N.m (1.8 ~ 2.2 kgf.m, 13.02 ~ 15.91 lb-ft)
  • Page 78 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 52.92 ~ 57.82 N.m (5.4 ~ 5.9 kgf.m, 39.06 ~ 42.67 lb-ft) Fig. 120: Locating Drive Belt Idler 26. Install the alternator (A). Tightening torque: 26.48 ~ 33.34 N.m (2.7 ~ 3.4 kgf.m, 19.53 ~ 24.59 lb-ft) Fig.
  • Page 79 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 122: Locating Power Steering Pump 28. Lower the engine assembly by using the jack. 29. Using SST (09231-3C100), install timing chain cover oil seal. Fig. 123: Installing Timing Chain Cover Oil Seal Using SST (09231-3C100) 30.
  • Page 80 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 124: Locating Crankshaft Damper Pulley NOTE: There are two methods to hold the ring gear when installing or removing the crankshaft damper pulley. Install the SST (09231-3C300) to hold the ring gear after removing the starter.
  • Page 81 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 126: Locating Dust Cover On Bottom Of Upper Oil Pan And Transaxle Mounting Bolts 3. Adjust the length of the holder nuts (A) so that the front plate of the holder (B) puts in the ring gear (C) teeth.
  • Page 82 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 128: Identifying SST (09231-3D100) And Mounting Bolts 31. Install the drive belt (A). Crankshaft pulley --> A/C pulley --> idler pulley --> alternator pulley --> water pump pulley --> P/S pump pulley --> tensioner pulley.
  • Page 83 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Bead width: 2.5 mm (0.1 in.) Fig. 130: Identifying Hardening Sealant Located On Upper Area Between Timing Chain Cover And Cylinder Head 3. The firing and/or blow out test should not be performed within 30 minutes after the cylinder head cover was assembled.
  • Page 84 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 5. Install the ignition coil. 6. Connect the RH ignition coil connector (A), the condenser connector (B) and install the wiring bracket (C). Fig. 132: Locating RH Ignition Coil Connector, Condenser Connector And Wiring Bracket 7.
  • Page 85 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 134: Locating Surge Tank 2. Install the connector bracket (A) to the surge tank. Tightening torque: 6.86 ~ 10.78 N.m (0.7 ~ 1.1 kgf.m, 5.06 ~ 7.96 lb-ft) Fig. 135: Locating Surge Tank Connector Bracket 3.
  • Page 86 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 136: Locating Surge Tank Stay 4. Connect the brake vacuum hose. 5. Connect the PCV hose (C). 6. Connect the water hoses (B) to the ETC. 7. Install the ETC bracket (A).
  • Page 87 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 138: Locating LH CMPS Connector And Oil Pressure Switch Connector 9. Install the wiring harness protector (E) and connect the LH ignition coil connector (A), injector connector (B), condenser connector (C) and ground (D).
  • Page 88 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 140: Locating LH Front Oxygen Sensor Connector 11. Connect the OCV connector (A) and knock sensor connector (B). Fig. 141: Locating OCV Connector And Knock Sensor Connector 12. Connect the ETC connector (A) and knock sensor connector (B).
  • Page 89 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 142: Locating ETC Connector And Knock Sensor Connector 13. Connect the PCSV connector (A), MAP sensor connector (B) and PCSV hose. Fig. 143: Locating PCSV Connector And MAP Sensor Connector 14. Connect the RH injector connector (A) and ignition coil connector (B).
  • Page 90 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 144: Locating RH Injector Connector And Ignition Coil Connector 15. Connect the RH oxygen sensor connector (A) and tinhten the power steering hose mounting bolts (B). Fig. 145: Locating RH Oxygen Sensor Connector And Power Steering Hose Mounting Bolts 34.
  • Page 91 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 146: Locating Engine Mounting Bracket, Bolts And Nuts 35. Install the transaxle mounting bracket bolts and nuts. Tightening torque: 58.8 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft) Fig.
  • Page 92 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti But marked area (*) to be 5.0 mm (0.2 in.) Fig. 148: Identifying Liquid Sealant TB1217H On Oil Pan CAUTION: 1. Make clean the sealing face before assembling two parts. 2. Remove harmful foreign matters on the sealing face before applying sealant.
  • Page 93 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 149: Locating Lower Oil Pan 38. Tighten the power steering oil cooler return pipe mounting bolt. 39. Install the side cover. Tightening torque: 8.8 ~ 10.8 N.m (0.9 ~ 1.1 kgf.m, 6.5 ~ 7.9 lb-ft) 40.
  • Page 94 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 151: Locating AFS Connector, Breather Hose, Intake Air Hose And Air Cleaner Body 43. Install the engine cover (A). Fig. 152: Locating Engine Cover 44. Connect the battery negative cable (A).

  • Page 95: Accessory Drive Belt

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 153: Locating Battery Negative Cable NOTE: Refill engine with engine oil. Refill radiator and reservoir tank with engine coolant. Bleed air from the cooling system. Start engine and let it run until it warms up. (until the radiator fan operates 3 or 4 times.)

  • Page 96: Installation

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 3. Inspect the idler for easy and smooth rotation and check for play or noise. INSTALLATION 1. Install drive belt auto tensioner (A). Tightening torque 81.4 ~ 85.3 N.m (8.3 ~ 8.7 kgf.m, 60.0 ~ 62.9 lb-ft) 17.64 ~ 21.56 N.m (1.8 ~ 2.2 kgf.m, 13.02 ~ 15.91 lb-ft)

  • Page 97: Cylinder Head Assembly

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 155: Locating Drive Belt Idler Courtesy of KIA MOTORS AMERICA, INC. 3. Install drive belt (A). Crankshaft pulley --> A/C pulley --> idler pulley --> generator pulley --> water pump pulley --> P/S pump pulley -->...
  • Page 98 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 157: Identifying Cylinder Head Assembly Components With Torque Specifications (1 Of 2) Courtesy of KIA MOTORS AMERICA, INC. sábado, 6 de febrero de 2021 10:17:04 p. m. Page 98 © 2011 Mitchell Repair Information Company, LLC.
  • Page 99 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 158: Identifying Cylinder Head Assembly Components With Torque Specifications (2 Of 2) Courtesy of KIA MOTORS AMERICA, INC. REMOVAL CAUTION: Use fender covers to avoid damaging painted surfaces. To avoid damaging the cylinder head, wait until the engine coolant temperature drops below normal operating temperature before removing it.
  • Page 100 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti holding the connector portion. NOTE: Mark all wiring and hoses to avoid misconnection. Turn the crankshaft pulley so that the No. 1 piston is at top dead center. NOTE: Engine removal is required for this procedure.
  • Page 101 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 160: Identifying Camshaft Assembly Courtesy of KIA MOTORS AMERICA, INC. 7. Remove cylinder head bolts, then remove cylinder head. 1. Uniformly loosen and remove the 16 cylinder head bolts, in several passes, in the sequence shown in illustration.
  • Page 102 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti DISASSEMBLY NOTE: Identify MLA, valves and valve springs as they are removed so that each item can be reinstalled in its original position. 1. Remove MLAs (A). Fig. 162: Identifying MLAs Courtesy of KIA MOTORS AMERICA, INC.

  • Page 103: Cylinder Head

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 5. Using SST (09222-29000), remove the valve stem seal. Fig. 164: Identifying SST (09222-29000) Courtesy of KIA MOTORS AMERICA, INC. NOTE: Do not reuse old valve stem seals. 3. Remove OCV (A).

  • Page 104: Valve And Valve Spring

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti the manifolds for warpage. Flatness of cylinder head gasket surface Standard: Less than 0.05 mm (0.002 in.) [Less than 0.02 mm (0.0008 in.)/150 x 150] Flatness of manifold gasket surface Standard: Less than 0.03 mm (0.001 in)/110 x 110 Fig.
  • Page 105 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 167: Measuring Inside Diameter Of Valve Guide Courtesy of KIA MOTORS AMERICA, INC. 2. Using a micrometer, measure the diameter of the valve stem. Valve stem O.D. Intake: 5.465 ~ 5.480 mm (0.2151 ~ 0.2157 in.) Exhaust: 5.458 ~ 5.470 mm (0.2149 ~ 0.2153 in.)
  • Page 106 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Intake: 0.020 ~ 0.047 mm (0.0008 ~ 0.0018 in.) Exhaust: 0.030 ~ 0.054 mm (0.0012 ~ 0.0021 in.) [Limit] Intake: 0.07 mm (0.0027 in.) Exhaust: 0.09 mm (0.0035 in.) 2. Inspect valves.
  • Page 107 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Intake: 105.27 mm (4.1445 in) Exhaust: 105.50 mm (4.1535 in) 5. Check the surface of the valve stem tip for wear. If the valve stem tip is worn, replace the valve. 3. Inspect valve seats Check the valve seat for evidence of overheating and improper contact with the valve face.
  • Page 108 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Intake/Exhaust: 34.964 ~ 34.980 mm (1.3765 ~ 1.3771 in.) 2. Using a caliper gauge, measure MLA tappet bore inner diameter of cylinder head. Tappet bore I.D. Intake/Exhaust: 35.000 ~ 35.025 mm (1.3779 ~ 1.3789 in.) 3.
  • Page 109 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 171: Measuring Cam Lobe Height Courtesy of KIA MOTORS AMERICA, INC. If the cam lobe height is less than standard, replace the camshaft. 2. Inspect camshaft journal clearance. 1. Clean the bearing caps and camshaft journals.
  • Page 110 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti No. 1 journal: 0.020 ~ 0.057 mm (0.0008 ~ 0.0022 in.) No. 2, 3, 4 journal: 0.030 ~ 0.067 mm (0.0012 ~ 0.0026 in.) Fig. 173: Measuring Plastigage At Its Widest Point Courtesy of KIA MOTORS AMERICA, INC.
  • Page 111 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 174: Measuring End Play While Moving Camshaft Back And Forth Courtesy of KIA MOTORS AMERICA, INC. If the end play is greater than maximum, replace the camshaft. If necessary, replace cylinder head.
  • Page 112 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti NOTE: When the oil splashes, wipe it off with a shop rag. 4. Under the condition of (3), turn the CVVT assembly to the advance angle side (the arrow marked direction in the illustration) with your hand. Depending on the air pressure, the CVVT assembly will turn to the advance side without applying force by hand.
  • Page 113 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 177: Identifying SST (09222-3C100) Courtesy of KIA MOTORS AMERICA, INC. 2. Install the valve, valve spring and spring retainer. NOTE: Place valve springs so that the side coated with enamel faces toward the valve spring retainer and then install the retainer.
  • Page 114 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 179: Identifying MLAs Courtesy of KIA MOTORS AMERICA, INC. NOTE: MLA can be reinstalled in its original position. 3. Install OCV (A). Tightening torque 9.80 ~ 11.76 N.m (1.0 ~ 1.2 kgf.m, 7.23 ~ 8.68 lb-ft) Fig.
  • Page 115 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Keep the OCV clean. Do not hold the OCV sleeve during servicing. When the OCV is installed on the engine, do not move the engine while holding the OCV yoke. INSTALLATION NOTE: Thoroughly clean all parts to be assembled.
  • Page 116 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Sealant locations: 1.0~1.5 mm from block surface Recommended sealant: Liquid sealant TB1217H Fig. 182: Identifying Sealant Bead Width Courtesy of KIA MOTORS AMERICA, INC. c. Apply sealant on cylinder head gaskets after assembling cylinder head gaskets on cylinder block.
  • Page 117 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 184: Identifying Cylinder Head Installation Direction Courtesy of KIA MOTORS AMERICA, INC. d. Install the cylinder head. NOTE: Remove the extruded sealant after assembling cylinder heads. Fig. 185: Identifying Cylinder Head Courtesy of KIA MOTORS AMERICA, INC.
  • Page 118 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 2nd step: 120° ± 2° 3rd step: 90° ±2 ° 18.62 ~ 23.52 N.m (1.9 ~ 2.4 kgf.m, 13.74 ~ 17.36 lb-ft) (A) NOTE: Always use new cylinder head bolts. Fig. 186: Identifying Cylinder Head Bolts Tightening Sequence Courtesy of KIA MOTORS AMERICA, INC.
  • Page 119 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 188: Identifying SST (09221 -4A000) Courtesy of KIA MOTORS AMERICA, INC. 4. Install the CVVT and camshaft sprocket. Tightening torque 64.68 ~ 76.44 N.m (6.6 ~ 7.8 kgf.m, 47.74 ~ 56.4 lb-ft) Fig.
  • Page 120 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 5. Install camshafts (A). NOTE: Apply a light coat of engine oil on camshaft journals. Assemble the key groove of camshaft rear side to the same level of head top surface. Be careful the right, left bank, intake, exhaust side before assembling.
  • Page 121 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti B: 27 mm (1.0630 B: 30 mm (1.1811 in.) in.) EXHAUST CAMSHAFT Fig. 192: Identifying Exhaust Camshaft Courtesy of KIA MOTORS AMERICA, INC. EXHAUST CAMSHAFT SPECIFICATIONS 3.8L A: 027 mm (1.0630 A: 30 mm (1.1811 in.)
  • Page 122 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 6. Install camshaft bearing caps as following order. Tightening torque 1st step: 5.9 N.m (0.6 kgf.m, 4.3 lb-ft) 2nd step: 9.80 ~ 11.76 N.m (1.0 ~ 1.2 kgf.m, 7.23 ~ 8.68 lb-ft) - 2nd step Fig.

  • Page 123: Engine Block

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 195: Identifying Mark On Bearing Cap Courtesy of KIA MOTORS AMERICA, INC. A. L (LH), R (RH) B. I (Intake), None (Exhaust) C. Journal number D. Front mark CAUTION: Rotate the crankshaft so as not to contact the valves to the pistons by positioning the pistons below 10 mm (0.3937 in.)
  • Page 124 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 196: Identifying Engine Block Components With Torque Specifications (1 Of 2) Courtesy of KIA MOTORS AMERICA, INC. sábado, 6 de febrero de 2021 10:17:04 p. m. Page 124 © 2011 Mitchell Repair Information Company, LLC.
  • Page 125 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 197: Identifying Engine Block Components With Torque Specifications (2 Of 2) Courtesy of KIA MOTORS AMERICA, INC. REMOVAL CAUTION: Use fender covers to avoid damaging painted surfaces. To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
  • Page 126 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti NOTE: Mark all wiring and hoses to avoid misconnection. Inspect the timing belt before removing the cylinder head. Turn the crankshaft pulley so that the No. 1 piston is at top dead center.
  • Page 127 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 199: Locating Generator Courtesy of KIA MOTORS AMERICA, INC. 10. Remove power steering pump (A) from engine. Fig. 200: Locating Power Steering Pump Courtesy of KIA MOTORS AMERICA, INC. DISASSEMBLY 1. Remove drive plate.
  • Page 128 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 202: Locating Upper Oil Pan Courtesy of KIA MOTORS AMERICA, INC. 4. Remove baffle plate (A). Fig. 203: Locating Baffle Plate Courtesy of KIA MOTORS AMERICA, INC. 5. Remove rear oil seal case (A).
  • Page 129 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 204: Locating Rear Oil Seal Case Courtesy of KIA MOTORS AMERICA, INC. 6. Remove oil drain cover (A). Fig. 205: Locating Oil Drain Cover Courtesy of KIA MOTORS AMERICA, INC. 7. Check the connecting rod end play.
  • Page 130 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 10. Remove crankshaft main bearing cap and check oil clearance. 11. Check the crankshaft end play. 12. Lift the crankshaft (A) out of engine, being careful not to damage journals. Fig. 206: Identifying Crankshaft Courtesy of KIA MOTORS AMERICA, INC.
  • Page 131 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Standard end play: 0.1~0.25 mm (0.004 ~ 0.010 in.) Fig. 207: Measuring Connecting Rod End Play Courtesy of KIA MOTORS AMERICA, INC. If out-of-tolerance, install a new connecting rod. If still out-of-tolerance, replace the crankshaft.

  • Page 132: Connecting Rod Mark Location

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 208: Measuring Plastigage At Its Widest Point Courtesy of KIA MOTORS AMERICA, INC. 9. If the plastigage measures too wide or too narrow, remove the upper half of the bearing, install a new, complete bearing with the same color mark (select the color as shown in THICKNESS SPECIFICATIONS OF BEARING table), and recheck the clearance.
  • Page 133 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 209: Identifying Connecting Rod Mark Location Courtesy of KIA MOTORS AMERICA, INC. IDENTIFICATION OF CONNECTING ROD CONNECTING ROD SPECIFICATIONS INSIDE CLASS MARK DIAMETER 58.000 ~ 58.006 mm (2.2834 ~ 2.2837 in.) 58.006 ~ 58.012...
  • Page 134 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 210: Identifying Crankshaft Pin Mark Location Courtesy of KIA MOTORS AMERICA, INC. DISCRIMINATION OF CRANKSHAFT CRANKSHAFT SPECIFICATIONS OUTSIDE DIAMETER OF CLASS MARK 1 or A 54.966 ~ 54.972 mm (2.1640 ~ 2.1642 in.)
  • Page 135 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti in.) BROWN 1.508 ~ 1.511 mm (0.0594 ~ 0.0595 in.) GREEN 1.505 ~ 1.508 mm (0.0593 ~ 0.0594 in.) YELLOW 1.502 ~ 1.505 mm (0.0591 ~ 0.0593 in.) 11. Selection CONNECTING ROD REFERENCE CHART...
  • Page 136 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 0.022 ~ 0.040 mm (0.0009 ~ 0.0016 in.) Fig. 212: Measuring Widest Part Of Plastigage Courtesy of KIA MOTORS AMERICA, INC. 6. If the plastigage measures too wide or too narrow, remove the upper half of the bearing, install a new, complete bearing with the same color mark (select the color as shown in CRANKSHAFT BEARING SPECIFICATIONS table), and recheck the clearance.
  • Page 137 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 213: Identifying Crankshaft Bore Mark Location Courtesy of KIA MOTORS AMERICA, INC. DISCRIMINATION OF CYLINDER BLOCK CYLINDER BLOCK SPECIFICATIONS INSIDE CLASS MARK DIAMETER 73.500 ~ 73.506 mm (2.8937 ~ 2.8939 in.) 73.506 ~ 73.512...

  • Page 138: Crankshaft Journal Specifications

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 214: Identifying Crankshaft Journal Mark Location Courtesy of KIA MOTORS AMERICA, INC. DISCRIMINATION OF CRANKSHAFT CRANKSHAFT JOURNAL SPECIFICATIONS OUTSIDE DIAMETER OF CLASS MARK JOURNAL 1 ro A 68.954 ~ 68.960 mm (2.7147 ~ 2.7150 in.)
  • Page 139 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 215: Identifying Place Of Identification Mark (Crankshaft Bearing) Courtesy of KIA MOTORS AMERICA, INC. DISCRIMINATION OF CRANKSHAFT BEARING CRANKSHAFT BEARING SPECIFICATIONS THICKNESS OF CLASS MARK BEARING BLUE 2.277 ~ 2.280 mm (0.0896 ~ 0.0897...
  • Page 140 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti IDENTIFICATION (BROWN) (BLACK) MARK 3 or C E (BLUE) (BROWN) (BLACK) 4. Check crankshaft end play. Using a dial indicator, measure the thrust clearance while prying the crankshaft back and forth with a screwdriver.

  • Page 141: Connecting Rods

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 217: Measuring Diameter Of Main Journal And Pin Journal Courtesy of KIA MOTORS AMERICA, INC. CONNECTING RODS 1. When reinstalling, make sure that cylinder numbers put on the connecting rod and cap at disassembly match.
  • Page 142 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 1. Remove gasket material. Using a gasket scraper, remove all the gasket material from the top surface of the cylinder block. 2. Clean cylinder block Using a soft brush and solvent, thoroughly clean the cylinder block.
  • Page 143 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 219: Measuring Cylinder Bore Diameter At Position In Thrust And Axial Directions Courtesy of KIA MOTORS AMERICA, INC. 6. Check the cylinder bore size code on the cylinder block. Fig. 220: Identifying Cylinder Bore Size Code On Cylinder Block Courtesy of KIA MOTORS AMERICA, INC.
  • Page 144 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 96.02 ~ 96.03 mm (3.7803 ~ 3.7807 in.) 7. Check the piston size code (A) and the front mark (B) on the piston top face. Fig. 221: Identifying Piston Size Code And Front Mark On Piston Top Face Courtesy of KIA MOTORS AMERICA, INC.
  • Page 145 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 1. Using a gasket scraper, remove the carbon from the piston top. 2. Using a groove cleaning tool, clean the piston ring grooves. 3. Using solvent and a brush, thoroughly clean the piston.
  • Page 146 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti No. 2: 0.03 ~ 0.07 mm (0.0012 ~ 0.0027 in.) Oil ring: 0.06 ~ 0.15 mm (0.0024 ~ 0.0059 in.) Limit No. 1: 0.1 mm (0.004 in.) No. 2: 0.1 mm (0.004 in.) Oil ring: 0.2 mm (0.008 in.)

  • Page 147: Piston Pins

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti No. 2: 0.32 ~ 0.47 mm (0.0126 ~ 0.0185 in.) Oil ring: 0.20 ~ 0.70 mm (0,0079 ~ 0.0275 in.) Limit No. 1: 0.6 mm (0.0236 in.) No. 2: 0.7 mm (0.0275 in.) Oil ring: 0.8 mm (0.0315 in.)
  • Page 148 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 225: Measuring Diameter Of Piston Pin Courtesy of KIA MOTORS AMERICA, INC. 2. Measure the piston pin-to-piston clearance. Piston pin-to-piston clearance 0.01 ~ 0.02 mm (0.0004 ~ 0.0008 in.) 3. Check the difference between the piston pin diameter and the connecting rod small end diameter.
  • Page 149 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 226: Identifying Piston Front Mark And Connecting Rod Front Mark Courtesy of KIA MOTORS AMERICA, INC. 2. Install piston rings. 1. Install the oil ring spacer and 2 side rails by hand.
  • Page 150 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 228: Identifying Connecting Rod Bearings Courtesy of KIA MOTORS AMERICA, INC. 4. Install main bearings. NOTE: Upper bearings have an oil groove of oil holes; Lower bearings do not. 1. Align the bearing claw with the claw groove of the cylinder block, push in the 4 upper bearings (A).
  • Page 151 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 230: Identifying Thrust Bearings Courtesy of KIA MOTORS AMERICA, INC. 6. Place crankshaft on the cylinder block. Fig. 231: Identifying Crankshaft Courtesy of KIA MOTORS AMERICA, INC. 7. Place main bearing caps on cylinder block.
  • Page 152 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 49.00 N.m (5.0 kgf.m, 36.16 lb-ft) + 90° (1 ~ 8) 19.60 N.m (2.0 kgf.m, 14.46 lb-ft) + 120° (9 ~ 16) 29.40 ~ 31.36 N.m (3.0 ~ 3.2 kgf.m, 21.70 ~ 23.14 lb-ft) (17 ~ 22) NOTE: Always use new main bearing cap bolts.
  • Page 153 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 10. Install piston and connecting rod assemblies. NOTE: Before installing the pistons, apply a coat of engine oil to the ring grooves and cylinder bores. 1. Install the ring compressor, check that the bearing is securely in place, then position the piston in the cylinder, and tap it in using the wooden handle of a hammer.
  • Page 154 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 235: Installing Piston And Connecting Rod Assemblies Courtesy of KIA MOTORS AMERICA, INC. 11. Check the connecting rod end play. 12. Install oil drain cover. Tightening torque 9.80 ~ 1176 N.m (1.0 ~ 1.2 kgf.m, 7.23 ~ 8.67 lb-ft) Fig.
  • Page 155 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti applying sealant Before assembling oil drain cover, the liquid sealant TB1217H should be applied to the oil drain cover. The part must be assembled within 5 minutes after sealant was applied. Apply sealant to the inner threads of the bolt holes.
  • Page 156 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti NOTE: Clean the sealing face before assembling two parts. Remove harmful foreign materials on the sealing face before applying sealant Before assembling rear oil seal case, the liquid sealant TB1217H should be applied to the rear oil seal case.
  • Page 157 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Tightening torque 9.80 ~ 11.76 N.m (1.0 ~ 1.2 kgf.m, 7.23 ~ 8.68 lb-ft) Fig. 241: Identifying Baffle Plate Bolts Tightening Sequence Courtesy of KIA MOTORS AMERICA, INC. 16. Install upper oil pan.
  • Page 158 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes. c. Install upper oil pan. Uniformly tighten the bolts in several passes. Tightening torque 9.80 ~ 11.76 N.m (1.0 ~ 1.2 kgf.m, 7.23 ~ 8.68 lb-ft) Fig.

  • Page 159: Installation

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 244: Locating Knock Sensor Courtesy of KIA MOTORS AMERICA, INC. 18. Install drive plate. Tightening torque 71.54 ~ 75.46 N.m (7.3 ~ 7.7 kgf.m, 52.80 ~ 55.69 lb-ft) INSTALLATION 1. Install power steering pump.
  • Page 160 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 245: Identifying Cooling System Components With Torque Specifications (1 Of 2) Courtesy of KIA MOTORS AMERICA, INC. sábado, 6 de febrero de 2021 10:17:05 p. m. Page 160 © 2011 Mitchell Repair Information Company, LLC.
  • Page 161 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 246: Identifying Cooling System Components With Torque Specifications (2 Of 2) Courtesy of KIA MOTORS AMERICA, INC. ENGINE COOLANT REFILLING AND BLEEDING WARNING: Never remove the radiator cap when the engine is hot. Serious scalding could be caused by hot fluid under high pressure escaping from the radiator.
  • Page 162 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti rinse it off immediately. 1. Make sure the engine and radiator are cool to the touch. 2. Remove radiator cap. 3. Loosen the drain plug, and drain the coolant. 4. Tighten the radiator drain plug securely.
  • Page 163 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 247: Testing Radiator Cap Courtesy of KIA MOTORS AMERICA, INC. 2. Apply a pressure of 93 ~ 123 kPa (0.95 ~ 1.25 kgf/cm , 14 ~ 19 psi) 3. Check for a drop in pressure.

  • Page 164: Water Pump

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 4. Remove the tester and reinstall the radiator cap. NOTE: Check for engine oil in the coolant and/or coolant in the engine oil. REMOVAL WATER PUMP 1. Drain the engine coolant. WARNING: System is under high pressure when the engine is hot.
  • Page 165 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 250: Locating Water Pump Pulley Courtesy of KIA MOTORS AMERICA, INC. 4. Remove the water pump (A) and gasket. Fig. 251: Identifying Water Pump And Gasket Courtesy of KIA MOTORS AMERICA, INC.
  • Page 166 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 252: Identifying Upper Radiator Hose And Lower Radiator Hose Courtesy of KIA MOTORS AMERICA, INC. 4. Disconnect ECT sensor connector. 5. Disconnect heater hose, water vent hose and water hose from water temperature control assembly.
  • Page 167 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 254: Identifying Water Inlet And Thermostat Courtesy of KIA MOTORS AMERICA, INC. RADIATOR 1. Drain the engine coolant. 2. Remove the air duct (A). Fig. 255: Identifying Air Duct Courtesy of KIA MOTORS AMERICA, INC.
  • Page 168 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 256: Identifying Upper Radiator Hose And Lower Radiator Hose Courtesy of KIA MOTORS AMERICA, INC. 4. Disconnect transaxle oil cooler hoses. 5. Disconnect the radiator fan connector. 6. Remove the radiator bracket.
  • Page 169 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 257: Checking Valve Opening Temperature Courtesy of KIA MOTORS AMERICA, INC. 2. Check the valve opening temperature. Valve opening temperature : 82°C (177°F) Full opening temperature : 95°C (205°F) If the valve opening temperature is not as specified, replace the thermostat.
  • Page 170 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 258: Identifying Water Pump & Gasket Courtesy of KIA MOTORS AMERICA, INC. NOTE: Clean the contact face before assembly. Always use a new bolt (C) and gaskets (B). 2. Install the 4 bolts and pump pulley (A).
  • Page 171 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 260: Locating Drive Belt Courtesy of KIA MOTORS AMERICA, INC. 4. Fill with engine coolant. 5. Start engine and check for leaks. 6. Recheck engine coolant level. WATER TEMPERATURE CONTROL ASSEMBLY NOTE: Clean the contact face before assembly.
  • Page 172 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti NOTE: Use new O-rings (C) when reassembling. 2. Connect water hoses to the water temperature control assembly. 3. Install wiring protector. 4. Connect ECT sensor connector. 5. Connect radiator upper and lower hose (A).
  • Page 173 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 263: Identifying Water Inlet And Thermostat Courtesy of KIA MOTORS AMERICA, INC. 2. Install water inlet (A). Tightening torque 16.66 ~ 19.60 N.m (1.7 ~ 2.0 kgf.m, 12.30 ~ 14.47 lb-ft) 3.

  • Page 174: Lubrication System

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 264: Identifying Upper Radiator Hose And Lower Radiator Hose Courtesy of KIA MOTORS AMERICA, INC. 6. Install the air duct (A). Fig. 265: Identifying Air Duct Courtesy of KIA MOTORS AMERICA, INC.
  • Page 175 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 266: Identifying Lubrication System Components With Torque Specifications Courtesy of KIA MOTORS AMERICA, INC. INSPECTION 1. Check engine oil quality. Check the oil for deterioration, entry of water, discoloring or thinning.
  • Page 176 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 2. Check engine oil level. After warming up the engine and then 5 minutes after the engine stops, oil level should be between the "L" and "F" marks on the dipstick. If low, check for leakage and add oil up to the "F" mark.

  • Page 177: Oil Pump

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Satisfy the requirement of the API classification. Have proper SAE grade number for expected ambient temperature range. Lubricants that do not have both an SAE grade number and API service classification on the container should not be used.
  • Page 178 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti 3. Remove oil pump chain cover (A). Fig. 269: Locating Oil Pump Chain Cover Courtesy of KIA MOTORS AMERICA, INC. 4. Remove oil pump chain sprocket (A). Fig. 270: Locating Oil Pump Chain Sprocket Courtesy of KIA MOTORS AMERICA, INC.

  • Page 179: Oil Filter Assembly

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 271: Locating Oil Pump Courtesy of KIA MOTORS AMERICA, INC. OIL FILTER ASSEMBLY 1. Loosen the oil filter cap by turning it counterclockwise to drain the oil in the oil filter.

  • Page 180: Oil Pressure Switch

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 273: Identifying Oil Filter Body Courtesy of KIA MOTORS AMERICA, INC. NOTE: Be careful of the knock sensor connector. INSPECTION OIL PRESSURE SWITCH 1. Check the continuity between the terminal and the body with an ohmmeter.

  • Page 181: Oil And Filter

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti continuity even when the fine wire is pushed, replace the switch. 3. If there is no continuity when a 50 kPa (7 psi) vacuum is applied through the oil hole, the switch is operating properly.
  • Page 182 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 276: Loosening Oil Filter Cap Courtesy of KIA MOTORS AMERICA, INC. 4. Drain the engine oil. a. Remove the oil filler cap. b. After lifting the car, remove the oil drain plug and drain the oil into a container.

  • Page 183: Installation

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti until the O-ring contacts the seat. g. Finally tighten it again by specified tightening torque. Tightening torque 24.50 N.m (2.5 kgf.m, 18.08 lb-ft) 6. Refill with engine oil. a. Install the oil drain plug with a new gasket.
  • Page 184 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 278: Identifying Oil Pump Courtesy of KIA MOTORS AMERICA, INC. 2. Install oil pump sprocket (A) and oil pump chain on the oil pump. Tightening torque 18.62 ~ 21.56 N.m (1.9 ~ 2.2 kgf.m, 13.74 ~ 15.91 lb-ft) Fig.
  • Page 185 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 280: Locating Oil Pump Chain Cover Courtesy of KIA MOTORS AMERICA, INC. 4. Install lower oil pan. a. Using a gasket scraper, remove all the old packing material from the gasket surfaces.
  • Page 186 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti When applying sealant gasket, sealant must not be protrude into the inside of oil pan. To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes. c. Install lower oil pan.
  • Page 187 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 283: Identifying Oil Filter Body Courtesy of KIA MOTORS AMERICA, INC. NOTE: All rubber gaskets must not be damaged by assembling parts. Be careful of the knock sensor connector. Always use a new O-ring 2.

  • Page 188: Intake And Exhaust System

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Tightening torque 9.80 ~ 11.76 N.m (1.0 ~ 1.2 kgf.m, 7.23 ~ 8.68 lb-ft) 4. Install water temperature control assembly. 5. Connect water hoses on the ETC. 6. Connect oil pressure switch connector.
  • Page 189 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 285: Identifying Intake Manifold Components With Torque Specifications Courtesy of KIA MOTORS AMERICA, INC. REMOVAL 1. Disconnect AFS (A) and breather hose (B). 2. Remove air cleaner body (D) and intake hose (C).
  • Page 190 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 286: Identifying Intake Air Hose And Air Cleaner Body Courtesy of KIA MOTORS AMERICA, INC. 3. Disconnect RH oxygen sensor connector (A). Fig. 287: Identifying RH Oxygen Sensor Connector Courtesy of KIA MOTORS AMERICA, INC.
  • Page 191 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 288: Identifying PCSV Connector, MAP Sensor Connector And PCSV Hose Courtesy of KIA MOTORS AMERICA, INC. 6. Disconnect ETC connector (A) and knock sensor connector (B). Fig. 289: Locating ETC Connector And Knock Sensor Connector Courtesy of KIA MOTORS AMERICA, INC.
  • Page 192 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 290: Locating PCV Hose Courtesy of KIA MOTORS AMERICA, INC. 9. Disconnect brake vacuum hose. 10. Remove surge tank stay (A). Fig. 291: Identifying Surge Tank Stay Courtesy of KIA MOTORS AMERICA, INC.
  • Page 193 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 292: Identifying Surge Tank Courtesy of KIA MOTORS AMERICA, INC. 13. Disconnect breather pipe assembly (A). Fig. 293: Locating Breather Pipe Assembly Courtesy of KIA MOTORS AMERICA, INC. 14. Disconnect LH injector connector.
  • Page 194 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 294: Identifying Intake Manifold And Gasket Courtesy of KIA MOTORS AMERICA, INC. INSTALLATION 1. Install intake manifold and new gasket on the cylinder head. Tightening torque 1st: 3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft) 2nd: 18.62 ~ 23.52 N.m (1.9 ~ 2.4 kgf.m, 13.74 ~ 17.36 lb-ft)

  • Page 195: Exhaust Manifold

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 295: Identifying Cylinder Head Bolts Installing Sequence Courtesy of KIA MOTORS AMERICA, INC. 2. Install delivery pipe. (Refer to GENERAL (FUEL SYSTEM) ) 3. Connect LH injector connector. 4. Connect breather Pipe assembly.
  • Page 196 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti COMPONENTS Fig. 296: Identifying Exhaust Manifold Components With Torque Specifications Courtesy of KIA MOTORS AMERICA, INC. REMOVAL 1. Remove under cover (A). sábado, 6 de febrero de 2021 10:17:06 p. m. Page 196...
  • Page 197 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 297: Identifying Under Cover Courtesy of KIA MOTORS AMERICA, INC. 2. Disconnect LH, RH rear oxygen sensor connector from bracket. 3. Remove front muffler (A). Fig. 298: Locating Front Muffler Courtesy of KIA MOTORS AMERICA, INC.
  • Page 198 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 299: Identifying LH Front Oxygen Sensor Connector Courtesy of KIA MOTORS AMERICA, INC. 6. Remove LH heat protector. Fig. 300: Identifying LH Heat Protector Courtesy of KIA MOTORS AMERICA, INC. 7. Remove LH exhaust manifold.
  • Page 199 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 301: Locating RH Front Oxygen Sensor Connector Courtesy of KIA MOTORS AMERICA, INC. 9. Remove RH heat protector. 10. Remove RH exhaust manifold. Fig. 302: Identifying RH Heat Protector And Exhaust Manifold Courtesy of KIA MOTORS AMERICA, INC.

  • Page 200: Exhaust Pipe

    2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Tightening torque 16.66 ~ 21.56 N.m (1.7 ~ 2.2 kgf.m, 12.30 ~ 15.91 lb-ft) 3. Install front muffler. Tightening torque 39.2 ~ 58.8 N.m (4.0 ~ 6.0 kgf.m, 28.92 ~ 43.37 lb-ft) 4.
  • Page 201 2008 Kia Amanti 2007-08 ENGINE Mechanical - Amanti Fig. 303: Identifying Exhaust Pipe Components Courtesy of KIA MOTORS AMERICA, INC. sábado, 6 de febrero de 2021 10:17:06 p. m. Page 201 © 2011 Mitchell Repair Information Company, LLC.

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