Summary of Contents for Racine Railroad Products 910198
- Page 1 Tie Tamper 910198 Operating Manual Racine Railroad Products ▪ 1955 Norwood Court ▪ Mount Pleasant, WI 53403 Phone: (262) 637-9681 ▪ Fax: (262) 637-9069 Email: custserv@racinerailroad.com ▪ racinerailroad.com...
- Page 2 910198 – Tie Tamper Tie Tamper 910198 Record of Changes Rev No. Date Description of Changes Rev 1 7.2019 Initial release. Rev 1.1 11.2019 Update Service Parts List Phone: (262) 637-9681 11.2019 Rev 1.1 Page ii Email: custserv@racinerailroad.com racinerailroad.com...
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Page 3: Table Of Contents
910198 – Tie Tamper Table of Contents Section 1: Overview and Safety ........................4 Tie Tamper Overview ............................ 4 Warranty Terms and Conditions ........................4 Safety Information ............................5 Safety Terms ............................. 5 Machine Use and Safety Precautions ....................... 6 Section 2: Specifications and Installation ...................... -
Page 4: Section 1: Overview And Safety
Any locally assigned identification • Vendor Parts Warranty Period Other equipment and parts used, but not manufactured by Racine Railroad Products, Inc., are covered directly by the manufacturer's warranty for their products. Warranty Parts and Service We will repair or replace, without charge, F.O.B. factory, Racine, Wisconsin, USA, any part Racine Railroad Products manufactures which is proven to be defective during the warranty period. -
Page 5: Safety Information
Part Numbers and Quantities Being Ordered • Note: Please use Racine Railroad Products part numbers when ordering parts. Racine Railroad Products part numbers are shown in the parts lists and drawings of this manual and have only six (6) numbers. -
Page 6: Machine Use And Safety Precautions
Do not make any modifications without authorization or written approval from Racine Railroad Products. Replace all Racine Railroad Products and OEM parts with genuine Racine Railroad Products and OEM parts. Using non-OEM parts may compromise the safety of the machine. -
Page 7: Section 2: Specifications And Installation
910198 – Tie Tamper Section 2: Specifications and Installation Specifications Pressure Range ....................1500-2000 psi /106-140 bar Maximum Back Pressure ....................... 200 psi / 14 bar Flow Range (5-GPM Models)..................4-6 GPM / 15-23 LPM Flow Range (10-GPM Models)................... 7-10 GPM / 26-38 LPM Porting ............................ -
Page 8: Hose Requirements
910198 – Tie Tamper Hose Requirements It is not often necessary or advisable to use long hoses. All hoses must have an oil resistant inner surface and an abrasion resistant outer surface. Each hose must have male pipe ends for most application. -
Page 9: Tool To Hydraulic Circuit Hose Recommendations
910198 – Tie Tamper Tool to Hydraulic Circuit Hose Recommendations The Hydraulic Hose Recommendation chart list the recommended minimum hose diameters for various hose lengths based on gallons per minute (GPM)/ liters per minute (LPM). These recommendations are intended to keep return line pressure (back pressure) to a minimum acceptable level to ensure maximum tool performance. -
Page 10: Htma / Ehtma Requirements
910198 – Tie Tamper HTMA / EHTMA Requirements HTMA Hydraulic System Type I Type II Type RR Type III Requirements 4-6 gpm 7-9 gpm 9-10.5 gpm 11-13 gpm Flow range (15-23 lpm) (26-34 lpm) (34-40 lpm) (42-49 lpm) 1500 psi... -
Page 11: Ehtma Hydraulic System Requirements
910198 – Tie Tamper EHTMA Hydraulic System Requirements Classification Flow Range 3.5-4.3 gpm 4.7-5.8 gpm 7.1-8.7 gpm 9.5-11.6 gpm 11.8-14.5 gpm 3.5-4.3 gpm (18-22 lpm) (27-33 lpm) (36-44 lpm) (45-55 lpm) Nominal Operating Pressure 1870 psi 1500 psi 1500 psi... -
Page 12: Tool Bit Installation
910198 – Tie Tamper Tool Bit Installation 1. Remove the two cap screws that hold the bit keeper to the lower body or on some models remove the two hex head cap screws, outer springs, and nuts that hold the bit keeper to the lower body. -
Page 13: Disconnecting Hoses
910198 – Tie Tamper Disconnecting Hoses 1. Stop the hydraulic power source. 2. Depressurize the system. 3. Allow system and hydraulic fluid to cool. 4. Disconnect the supply (pressure) hose to the power source (pressure port) from the tool (IN port). -
Page 14: Section 4: Maintenance
910198 – Tie Tamper Section 4: Maintenance It is highly recommended to practice regular check-ups and maintenance in accordance with the usage frequency to keep your tool in better condition and reduces total running costs. Troubleshooting Guide If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. -
Page 15: Charging The Accumulator
910198 – Tie Tamper Charging the Accumulator To check or charge the accumulator, the following equipment is required: Accumulator tester • • Charging assembly Nitrogen bottle with a 800 psi/56 bar minimum charge. • 1. On charge valves containing 5/8 inch hex locking nuts, first loosen the locking nut 1-1/2 turns. -
Page 16: Charge Location
910198 – Tie Tamper Charge Location Testing the Accumulator Pressure 1. On charge valves containing 5/8 inch hex locking nuts, first loosen the locking nut 1-1/2 turns. 2. Holding the chuck end of the tester, turn the gauge fully counter-clockwise to ensure the stem inside the chuck is completely retracted. -
Page 17: Section 5: Service Support
910198 – Tie Tamper Section 5: Service Support Telephone and web-based technical support is available for current production models through our Technical Service Department. Service Manuals and limited technical support may be available for models that are no longer in production. -
Page 18: Tie Tamper Parts And Assembly
910198 – Tie Tamper Tie Tamper Parts and Assembly Phone: (262) 637-9681 11.2019 Rev 1.1 Page 18 of 21 Email: custserv@racinerailroad.com racinerailroad.com... -
Page 19: Tie Tamper Parts List
910198 – Tie Tamper Tie Tamper Parts List Item Quantity Description Item Quantity Description Female coupler set label Male coupler set Push pin Roll pin Accumulator valve block Hose Assembly Flow sleeve O-ring Label Spring label Valve spool Back-up ring... -
Page 20: Seal Kit Parts List
910198 – Tie Tamper Seal Kit Parts List Item Quantity Description Hose Assembly O-ring U-ring O-ring Rod wiper Back-up ring O-ring O-ring Rod wiper Cup seal Phone: (262) 637-9681 11.2019 Rev 1.1 Page 20 of 21 Email: custserv@racinerailroad.com racinerailroad.com... - Page 21 910198 – Tie Tamper Service Parts Phone: (262) 637-9681 11.2019 Rev 1.1 Page 21 of 21 Email: custserv@racinerailroad.com racinerailroad.com...