Summary of Contents for Hama Duo Power 2.0
- Page 1 HAMA Duo Power 2.0 Plastering Machine & Airless USER MANUAL INCLUDING SPARE PARTS LISTS READ THIS MANUAL BEFORE USING THIS MACHINE...
- Page 2 Liability This publication has been prepared with the greatest possible care. Nevertheless, it may not be entirely accurate. HAMA accepts no liability for any errors in this publication or the possible consequences thereof. HAMA is a registered trademark of Modulen & Engineering Menzing B.V. established in Haaksbergen (NL).
- Page 3 HAMA, you can look forward to years of low maintenance plaster application. Due to its compact but sturdy build, the HAMA Duo-Power 2.0 is ideally suited to work in construction. The HAMA Duo-Power 2.0 is suitable for spraying plaster and, after conversion, for skim coating as well.
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Page 4: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS INTRODUCTION ....................5 SAFETY ........................9 GENERAL DESCRIPTION ..................10 COMMISSIONING ....................11 OPERATION ......................12 5.1 Operation of plaster sprayers ................ 14 5.2 Conversion from plaster application to airless spraying ....... 16 5.3 Operating airless spraying ................18 5.4 Conversion from airless spraying to plaster application ....... -
Page 5: Introduction
User manual (including spare parts lists) Availability The user manual must always be near the HAMA Duo-Power 2.0. If the manual is lost, you can request a new copy from HAMA or download it from www.hama-equipment.com. Conventions used in this document •... - Page 6 1 INTRODUCTION Customer service If you have questions about the HAMA Duo-Power 2.0 that are not answered in this user manual, please do not hesitate to contact HAMA. For other instructions you can naturally always consult our website www.hama-equipment.com. Warranty You are, of course, entitled to warranty coverage if a defect develops despite correct operation and completion of the prescribed maintenance.
- Page 7 HAMA Duo-Power 2.0. You will also receive news about the latest developments at HAMA.
- Page 8 1 INTRODUCTION EC declaration of conformity (only valid for Europe) Manufacturer: Modulen & Engineering Menzing B.V. Address: Handelsstraat 36b Postal code: 7482 GW Product identification: Description of the product: Spack- en dunpleister machine Type or model: Duo-Power 2.0 Serial number: Pxxxxxx-xxx Meets the requirements: EU Guideline:...
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Page 9: Safety
Introduction Read this manual before using the machine. Follow the instructions to avoid injury and property damage. Do not hesitate to contact HAMA if you have questions. REMAIN ALERT! YOUR SAFETY AND THE SAFETY OF OTHERS DEPENDS ON IT! Symbols in this manual... -
Page 10: General Description
• Skim coat pump Frame The frame serves as a base for the HAMA Duo-Power 2.0. A material hopper with a volume of 80 litres is built on to the frame, making it possible to spray plaster without interruption for a longer time. -
Page 11: Commissioning
Make sure that the machine is level prior to use. Connection to a power supply The HAMA Duo-Power 2.0 must be connected to a 230 V wall socket with earth connection and must be fused for 16 A. If no wall socket is available in the immediate area, no more than one fully extended extension reel or extension cord with an earth connection and a minimum core thickness of 2.5 mm... -
Page 12: Operation
5 OPERATION 5 OPERATION Introduction This chapter provides information about operating the HAMA Duo-Power 2.0 in the plaster application version as well as the skim coat version. Safety • All safety markings and hazard designations on the machine must be clearly visible throughout the service life of the machine. - Page 13 5 OPERATION The HAMA Duo-Power 2.0 may only be used in combination with a compressor that generates a maximum operating pressure van 8 bar such as the HAMA H455 compressor. Higher pressure can lead to serious physical injury. It is prohibited to stir in the hopper when the machine is operating.
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Page 14: Operation Of Plaster Sprayers
5 OPERATION 5.1 Operation of plaster sprayers If the HAMA Duo-Power 2.0 is used in combination with the HAMA H455 compressor or another equivalent compressor, each machine must be connected to a separate fuse group of 16 A. Remove the lid from the hopper and fill the hopper with spray aggregate. - Page 15 5 OPERATION Switch on the main voltage switch on the right side of the machine and press the green “Reset” button. Set the rotation direction switch to “1” or “ON”. Keep the gun aimed in the hopper and open the gun. Turn the pressure regulation button to position 4 and wait until the aggregate comes out of the gun.
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Page 16: Conversion From Plaster Application To Airless Spraying
5.2 Conversion from plaster application to airless spraying The HAMA Duo-Power 2.0 is a multi-purpose machine that can spray plaster as well as airless. Depending on the version of the Duo-Power 2.0 ordered, the machine can easily be converted by replacing the pump with another version. - Page 17 5 OPERATION 5.2.2 Assembly process for conversion from plaster to airless Check that there is still no pressure or power on the machine and that the emergency stop is still pressed in as described in the dismantling steps. Remove the safety grill from the interior of the hopper. Install the three thread rod extensions with the nut.
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Page 18: Operating Airless Spraying
5 OPERATION 5.3 Operating airless spraying If the HAMA Duo-Power 2.0 is used in combination with the HAMA H455 compressor or another equivalent compressor, each machine must be connected to a separate fuse group of 16 A. Remove the lid from the hopper and fill the hopper with spray aggregate. - Page 19 5 OPERATION Keep the gun aimed in the hopper and open the gun. Turn the pressure regulation button to position 4 and wait until the aggregate comes out of the gun. Allow the machine to warm up until the pump is at the required temperature and set the rotation direction button to “Zero”...
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Page 20: Conversion From Airless Spraying To Plaster Application
5 OPERATION 5.4 Conversion from airless spraying to plaster application The HAMA Duo-Power 2.0 is a multi-purpose basic machine that can spray plaster as well as airless. Depending on the version of the Duo-Power 2.0 ordered, the machine can easily be converted by replacing the pump with another version. - Page 21 5 OPERATION 5.4.1 Assembly process for conversion from skim coat to plaster Check that there is still no pressure or power on the machine and that the emergency stop is still pressed in as described in the dismantling steps. Remove the safety grill from the interior of the hopper. Remove the short shaft in the hopper, clean it with water and put it back in the machine.
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Page 22: Cleaning
5 OPERATION 5.5 Cleaning 5.5.1 Measures to be taken during short stops without complete cleaning Keep the machine clean. This not only makes it nicer to work with, but ATTENTION will also show any defects. Moreover, instructions and warnings must be visible on the machine. - Page 23 5 OPERATION Unscrew the screw cover and remove the tip or nozzle. Depressurize the hose by turning the rotation direction button to “-1” or “Return” and uncouple the hose from the machine. Put an orange sponge ball in the coupling of the nosepiece. Make sure that you use the correct size.
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Page 24: Maintenance
When performing maintenance and repairs, always remove the connecting cable to avoid accidental switching on! • Do not use the HAMA Duo-Power 2.0 if any part is worn or damaged. Only replace parts with genuine HAMA parts. • Wear close-fitting overalls, safety goggles and safety shoes. - Page 25 6 MAINTENANCE 6.2 Tightening torques Incorrectly tightened bolts and nuts can cause accidents. Tighten bolts and nuts in accordance with the table below (unless otherwise indicated in this manual). Original bolts may only be replaced with bolts having the same dimensions and bolt class.
- Page 26 6 MAINTENANCE 6.3 Maintenance schedule Routine maintenance Part Inspect/clean Daily Monthly General Inspection for leaks and vibration ü General Inspect belt tension ü HAMA_DP2_UM-20151116-EN...
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Page 27: Troubleshooting
7 TROUBLESHOOTING 7 TROUBLESHOOTING Introduction Consult the table to resolve problems. Contact your technical department or HAMA if you cannot resolve the problem. Problem Possible cause Solution Motor will not run The connecting cable has not been Insert the plug in the wall socket. - Page 28 7 TROUBLESHOOTING Problem Possible cause Solution Skim coat does The pressure regulation button is not Reset the pressure regulation button according to come out of the set right. the description in the chapter on operation. tip, but the spray An external leak has occurred. Find the external leak and fix it.
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Page 29: Environment
Environmental impact must be prevented as much as possible during use and maintenance of the HAMA Duo-Power 2.0. Measures to protect the environment • Operate and maintain your HAMA Duo-Power 2.0 in accordance with the instructions in this manual. • Dispose of oil filters, spent oil and condensation in accordance with national regulations. -
Page 30: Disposal
9 DISPOSAL Introduction With normal use and proper maintenance, the HAMA Duo-Power 2.0 will have a very long service life. When the machine is disposed of after many years, this must be done in a safe and environmentally responsible manner. Many of the materials used can be recycled. -
Page 31: Technical Specifications
10 TECHNICAL SPECIFICATIONS 10 TECHNICAL SPECIFICATIONS Dimensions and weights Length 1100 Width Height Weight Machine in general Max. operating pressure air Max. operating pressure plaster 30-40 Max. airless operating pressure Tank volume Min. operating temperature ºC Max. operating temperature ºC Mains power 230 / 50 Hz Max. -
Page 32: Options
11 OPTIONS 11 OPTIONS There is a conversion package for the HAMA Duo-Power 2.0 available so that, in addition to skim coat or airless, plaster can be sprayed. Plaster conversion set Item number: 108414AS701 There is a conversion package for the HAMA Duo-Power 2.0 available so that, in addition to plaster or airless, skim coat can be sprayed. -
Page 33: Spare Parts
Genuine HAMA parts are specifically designed for this machine. The use of non-OEM parts can have a negative impact on the operation of the HAMA Duo-Power 2.0 and can make the machine unsafe. HAMA accepts no liability for damage or injury resulting from the use of non-OEM parts. -
Page 34: Basic Machine
12 SPARE PARTS Basic machine HAMA_DP2_UM-20151116-EN... - Page 35 12 SPARE PARTS Pos. HAMA part no. Description 108403BP010 Pneumatic tyre 300x4 with steel rim 108411AS022 Stainless steel hopper 80L 108411AS021 Frame HAMA duo power 108411BP000 Motor 108402AS008 Worm shaft 108402AS007 Insertion axis 108414PA002 Sealing 80X39X8 108414AS001 Tensioner On request...
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Page 36: Conversion Kit Airless Pump
12 SPARE PARTS Conversion kit airless pump HAMA_DP2_UM-20151116-EN... - Page 37 12 SPARE PARTS Pos. HAMA part no. Description 108414AS601 Conversion kit airless pump (pos 1-13) Bolt 8.8 M10X30 Mounting support Mounting strip Bracket 108411AS060 Airless pump assy 108411PA010 Pump adapter (ø60mm - ø50mm) 108411AS015 Stator 108411AS061 Rotor airless subassy 108411PA002...
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Page 38: Conversion Kit Plaster Pump
12 SPARE PARTS Conversion kit plaster pump HAMA_DP2_UM-20151116-EN... - Page 39 12 SPARE PARTS Pos. HAMA part no. Description 108414AS601 Conversion kit plaster pump (pos 1-6) 108414PA700 Pump ROZA (Stator) 108414AS706 Rotor Roza with bush 108414AS702 Nose part ROZA Washer M10 DIN125-1A ST ZPL 3D nut M10 108411PA041 Sealing ring 60x50x3...
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Page 40: Material Hose Plaster Complete
12 SPARE PARTS Material hose plaster complete HAMA_DP2_UM-20151116-EN... - Page 41 12 SPARE PARTS Pos. HAMA part no. Description 108414AS703 Material hose plaster complete (Pos. 1-13) 108414PA703 Reducing hose tail 3/4" - 1/2" 108414AS705 Coupling + 25mm tule 108414BP701 Hose 6m, 19 mm 108414BP702 Hose 12m, 25mm 108414BP704 Plug-in nipple + 10mm tule...
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Page 42: Airless Hose Kit Complete
Pos. HAMA part no. Description 108414BP600 Adapter 3/8 NPT m x 1/2 NPT m 108414BP601 HAMA airless spray gun ]High pressure hose DN10 2,5 108414BP602 meter 3/8"" NPSM Spray hose DN13 15 meter 108414BP603 1/2""NPSM VA- DKR 1/2"" 230 (bar) -
Page 43: Hama Nozzle Stnk
12 SPARE PARTS HAMA Nozzle STNK STNK = standard nozzle HAMA part no. Description 108400AS202 Nozzle STNK Ø2 mm with O-ring 108400AS203 Nozzle STNK Ø3 mm with O-ring 108400AS204 Nozzle STNK Ø4 mm with O-ring 108400AS235 Nozzle STNK Ø3,5 mm with O-ring 108400AS205 Nozzle STNK Ø5 mm with O-ring...
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