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Deltadoors Marantec Control 44 Control Unit

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Control 44/45
GB
Instructions for Initial Operation and
Wiring Scheme Manual
Control Unit for Door Operators – Industrial Use
Please keep these instructions for further reference.

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Summary of Contents for Deltadoors Marantec Control 44

  • Page 1 Control 44/45 Instructions for Initial Operation and Wiring Scheme Manual Control Unit for Door Operators – Industrial Use Please keep these instructions for further reference.

  • Page 2: Table Of Contents

    1. Contents Chapter Page 1. Contents 2. Meaning of symbols 3. Pictures to control unit Control 44 / Control 45 4. Important security notes 5. Initial operation of control unit Control 44 / Control 45 Connection Control unit — operator 5.1.1 Dynamic 121 –...

  • Page 3: Meaning Of Symbols

    2. Meaning of symbols Warning! Risk of personal injury! There follow important safety advice which must be followed in order to prevent personal injuries! Attention! Risk of material damage! There follow important safety advice which must be followed in order to prevent material damage! Operational check: After connecting and programming most of the control elements, it is advisable to test the function of the control unit.
  • Page 4 2. Meaning of symbols Symbols of control unit, operator etc.: On, mains voltage RPM sensor Impulse To control unit Malfunction Cable slack switch Open Connection lead Close Wicket door switch Power limit Automatic timer Stop Lighting External control elements Electronic aerial External photocell Transmitter (optosensor, photocell)

  • Page 5: Pictures To Control Unit Control 44 / Control

    3. Pictures to control unit Control 44 / Control 45 Overview of door and surrounding area: Control panel of control unit Connectons in control unit Connections in door operator Setting the reference point Site electric socket CEE-Standard 16A Connection to door leaf Fig.
  • Page 6 3. Pictures to control unit Control 44 / Control 45 Plug connections: Closing edge safety device X20a Electronic aerial External control elements External photocell RPM sensor Keypad on cover Signal light relay Limit relay Relay for special functions Fig. 4: Connections in control unit (extract) Connecting terminals: External control elements Programming buttons:...

  • Page 7: Important Security Notes

    4. Important security notes This control unit may only be connected and put into operation by qualified and suitable trained specialist personnel. For the purpose of this description qualified and suitable trained specialist personnel are persons who are adequately instructed or supervised by qualified electricians and are thus in a position to recognize the hazards that electricity can cause.
  • Page 8 4. Important security notes Attention! Special note for installation according to protection category IP 65: At the very latest following initial operation, the cable with plug allowing connection to the mains must be replaced by a fixed direct mains connection. At the same time a mains isolator switch must be fitted.

  • Page 9: Initial Operation Of Control Unit Control 44 / Control

    5. Initial operation of control unit Control 44 / Control 45 Connection control unit — door operator • Connect control unit according to fig. 5 or 6. 51 50 52 51 50 52 Fig. 5: Connections in control unit Control 44 Fig.

  • Page 10: Dynamic 121 - 128 And Dynamic 300

    5. Initial operation of control unit Control 44 / Control 45 5.1.1 Dynamic 121 – 128 / Dynamic 300 • Connect control unit to door operator according to fig. 7. Connections in door operator: Protective terminal Mains lead RPM sensor plug Fig.

  • Page 11: Connection Control Unit - Door Leaf

    5. Initial operation of control unit Control 44 / Control 45 Attention! The control units Control 44 / Control 45 feature a static current circuit. If this static current circuit is interrupted, power operation of the door is no longer possible. Elements within this static current circuit are e.g.
  • Page 12 5. Initial operation of control unit Control 44 / Control 45 Legend: Switches (system plugs): Wicket door switch Cable slack switch Night lock Switches (terminal screw connections): Wicket door switch Cable slack switch Cable safety device Plug connections: Closing edge safety device (in control unit) X71A Wicket door contact...
  • Page 13 5. Initial operation of control unit Control 44 / Control 45 Operational check Mains connection and cabling of operator: Attention! With the following settings it is important to ensure that the door is never allowed to open or close fully. Halt the door at least 50 cm before it reaches its mechanical travel limits by pressing the STOP button (13).

  • Page 14: Setting The Reference Point

    5. Initial operation of control unit Control 44 / Control 45 Setting the reference point 5.3.1 Dynamic 121 - 128 und Dynamic 300 Dynamic 121 - 128: Move the door by hand to CLOSE position. Dynamic 300: Mount boom in CLOSE position. •...
  • Page 15 5. Initial operation of control unit Control 44 / Control 45 • Now turn with the small knurled wheel (23) the adjusting spindle, until the reference point switch (24) is actuated by the carriage (22) (see fig. 11). • Then turn the small knurled wheel (23) 1 – 2 rounds counterclockwise. Fig.

  • Page 16: Dynamic 3-101 - 3-108

    5. Initial operation of control unit Control 44 / Control 45 5.3.2 Dynamic 3-101 - 3-108 1. Move the door by hand to ist mechanical OPEN travel limit. 2. Open housing cover on door operator. 3. Release the stop (grub screw J) of control cam (B). 4.

  • Page 17: Display Functions And Programming Functions

    6. Display functions and programming functions Summary of display functions and programming possibilities Display functions After connecting to mains supply the control unit performs a self-check. (all control lights light up for approx. 2 sec.). • See fig. 2 / page 5 Error messages If control light MALFUNCTION (6) lights upt, after shortly pressing button j (10) the respective error number is indicated (LED's flash irregularly).
  • Page 18 6. Display functions and programming functions After the last programming menu the programming of the extended operator function is completed, recognizable by all LED's going out in sequence 8 - 1. Advice for programming The programmed data cannot be deleted, they are only overwritten. If the control unit is in programming mode and neither programming button (h ,g ,j) is pressed within 30 sec.
  • Page 19 6. Display functions and programming functions Explanation of the extended operator functions: Functions Explanation Programming level 8. level - Press and hold OPEN. The operator travels after start to travel limit OPEN. Operating modes - Press and hold CLOSE. The operator travels after start to travel limit CLOSE.

  • Page 20: Programming Of The Operator's Basic Functions

    6. Display functions and programming functions Programming of operator's basic functions LED OFF LED ON flashing LED 1. Programming of external photocell Actuate button j for approx. 2 sec. until LED 1 flashes and all others are glowing. By pressing buttons h or g the operation with external photocell is selected, LED 1 glows.
  • Page 21 6. Display functions and programming functions 3. Programming of travel limit CLOSE LED 4 flashes and all others are glowing. Travel door to travel limit CLOSE by pressing button h or g (operator runs without press and hold) and save by pressing button j. 4.
  • Page 22 6. Display functions and programming functions 6. Programming of remote control LED 7 flashes and all others are glowing. For connection of electronic aerial see point 6.1, page 21. Actuate the respective button of coded hand transmitter, until LED 7 flashes quickly and save by pressing button j.

  • Page 23: Programming Of The Operator's Extended Functions

    6. Display functions and programming functions Programming of extended operator functions Level 8: Operation modes BUTTON BUTTON Menu 1 Press and hold for direction OPEN Menu 2 Press and hold for direction CLOSE Menu 3 Impulse commands stop a running operator Menu 4 OPEN / CLOSE - commands stop a running operator Menu 5...
  • Page 24 6. Display functions and programming functions Programming of extended operator functions Level 3: Automatic timer BUTTON Menu 1 OPEN time Closing function sec. sec. sec. sec. sec. sec. deactivated Menu 2 Warning time Closing function sec. sec. sec. sec. sec. sec.
  • Page 25 6. Display functions and programming functions BUTTON sec. sec. sec. sec. sec. sec. sec. sec. sec. sec. sec. sec. sec. sec. sec. sec. sec. sec. sec. Legend: LED flashes LED ON LED OFF supplied by factory not possible English / Page 25...
  • Page 26 6. Display functions and programming functions Programming of extended operator functions Level 5: operator lighting / signal lights BUTTON Menu 1 Light time sec. sec. sec. sec. sec. sec. sec. Menu 2 Signal lights external external signal light signal light glowing flashing Menu 3...
  • Page 27 6. Display functions and programming functions BUTTON sec. sec. sec. sec. sec. sec. sec. sec. sec. Legend: LED flashes LED ON LED OFF supplied by factory not possible English / Page 27...
  • Page 28 6. Display functions and programming functions Programming of extended operator functions Level 6: Reversion modes BUTTON BUTTON Menu 1 Power limit for OPEN direction STOP SHORT LONG reversion reversion available Menu 2 Power limit for CLOSE direction STOP SHORT LONG reversion reversion available...

  • Page 29: Connection Of Closing Edge Safety Device

    7. Connection of closing edge safety device Function: The closing edge safety device monitors the bottom door seal. If whilst closing the door meets with an obstruction, the closing edge safety device automatically halts the door and lifts it to clear the obstruction. Connecting the closing edge safety device: Insert the optosensors into the bottom...
  • Page 30 7. Connection of closing edge safety device Displays on the optosensor circuit board: GREEN LED: Voltage YELLOW LED Static current circuit closed (should go out when cable slack or wicket door device actuated) RED LED Optosensor function indicator (should go out when light beam interrupted) Operational check of the closing edge safety device: •...

  • Page 31: Connection And Initial Operation Of The Accessories

    8. Connection and initial operation of the accessories Remote control Attention! Please set your individual coding by means of the coding buttons on hand transmitter. Connection of the electronic aerial • Connect the electronic aerial to socket X20a (26) in the control unit. Advice: When installing, make sure that the aerial is properly aligned in order to achieve the best possible range.

  • Page 32: External Control Elements (Description Of Functions)

    8. Connection and initial operation of the accessories External control elements External control elements can actuate various functions: The operator can no longer be actuated, a moving door ist brought STOP: to a halt. The door opens (exception: if the door already has reached its travel IMPULSE: limit OPEN, it then closes).

  • Page 33: Without System Plug

    8. Connection and initial operation of the accessories • The control elements with system plugs can now be connected to this socket. Operational check: • Operate the external control element. -> The desired function should be carried out. Fig. 14: Wiring diagram 8.2.2 Connection of external control elements without system plug Examples for external control elements without system plug:...
  • Page 34 8. Connection and initial operation of the accessories Connection plan: Control elements S2 and S4 stop a running operator: Fig. 15: Wiring diagram Fig. 16: Wiring diagram Following functions are available at connecting terminal X2c: S0 (STOP): Connection: terminals 12 and 13 (remove short-circuit plug) Contact category: opener Connection mode:several contacts have to be connected in series! S1 (IMPULSE):...
  • Page 35 8. Connection and initial operation of the accessories Connection plan: Control elements S2 and S4 do not stop a running operator: Fig. 17: Wiring diagram Fig. 18: Wiring diagram Following functions are available at connecting terminal X2c: S0 (STOP): Connection: terminals 12 and 13 (remove short-circuit plug) Contact category: opener Connection mode:several contacts have to be connected in series!

  • Page 36: External Photocell

    8. Connection and initial operation of the accessories Connection of external photocell Function: The external photocell monitors the passway of the door. If the door is closing and there is any obstruction in the passway during closing, the door opens fully again.
  • Page 37 8. Connection and initial operation of the accessories Connection plan: photocell Fig. 19: Wiring diagram Connection of a further photocell Turn as well the second programming switch S20a (37), which is on control circuit board, to OFF position (for this please open cover of control unit). The second photocell is connected to aerial socket X20a (26).

  • Page 38: Travel Limit Signals (Relay)

    8. Connection and initial operation of the accessories Travel limit signals (relay) Function: On reaching the OPEN / CLOSE travel limits, the corresponding relay connects. Connection of the relay circuit board (Art. No. 153 044) Advice: If necessary, the control unit housing has to be completed by a small system housing with circuit board bearing (Art.-No.
  • Page 39 8. Connection and initial operation of the accessories Detailed wiring diagram Travel limit messages (relay): Legend: control light door CLOSED control light door OPEN signal light door CLOSED signal light door OPEN relay door CLOSED relay door OPEN Plug connections: relay connection X8a travel limit relay (in control unit).

  • Page 40: Signal Lights For Automatic Timer

    8. Connection and initial operation of the accessories Signal light connection for automatic timer (Control 220, Art.-No. 152 814) Function: The signal lights flash during power operation of the door. When the automatic timer is activated, the signal lights are flashing additionnaly during warning time. Connection of relay circuit board Attention! Flat cable plugs have always to be plugged-in in such a way,...

  • Page 41: Lighting (Relay For Special Functions)

    8. Connection and initial operation of the accessories Detailed wiring diagram Signal lights relay: Legend: D40 control light SIGNAL LIGHTS fuse (max. 4 A) H41 signal light DRIVE OUT (orange) H43 signal light DRIVE IN (orange) K40 relay SIGNAL LIGHTS Plug connections: X4a relay connection X4b relay connection...
  • Page 42 8. Connection and initial operation of the accessories Attention! Flat cable plugs have always to be plugged-in in such a way, that the cable is bent in direction edge of the circuit board. • Connect relay circuit board and control unit by means of the attached flat cable. Relay circuit board: plug connection X4 Control unit:...

  • Page 43: Error Numbers

    9. Error numbers • If control LED MALFUNCTION (6) is flashing, the referring error number is indicated on shortly pressing button j (10) - LED's are flashing irregularly. • The error number is calculated by adding of the flashing figures. Error characteristic Error number LED flashing irregularly...

  • Page 44: Appendix

    10. Appendix 10.1.1 Connecting plan of Control 44 (with door operator Dynamic) English / Page 44...

  • Page 45: Wiring Diagram Control

    10. Appendix English / Page 45...
  • Page 46 10. Appendix 10.1.2 Connecting plan of Control 45 (with door operator Dynamic) English / Page 46...
  • Page 47 10. Appendix English / Page 47...

  • Page 48: Test Instructions

    10. Appendix 10.2 Test instructions Error Error message Cause for error • No voltage • Control light VOLTAGE • No voltage does not light up. • Emergency hand chain not in home position. • Operator disengaged • Thermo overload protection in motor is active.
  • Page 49 10. Appendix Remedies • Check voltage. • Check main fuses in electric distribution, fuse 4 amp. in control unit and mains plug connection. • Return the emergency hand chain to the home position (see installation instruction of operator). • Engage the maintenance or quick release. •...
  • Page 50 10. Appendix Error Error message Cause for error • Power limit • Control light • Door operation too sluggish. MALFUNCTION flashes,error No. 10. • Door can only be • Control light • Programming switches S20 / opended. MALFUNCTION S20a in position OFF, but no flashes,error No.
  • Page 51 10. Appendix Remedies • Have door system checked (greasing or similar). • Turn programming switches S20 / S20a to ON position or connect photocell. • Set reference point (see page 14). • Install optosensor (see page 29). • Check coiled cable and connections. •...
  • Page 52 ENGLISH Copyright. No part of this manual may be reproduced without our prior approval. Subject to alterations in the interests of technical progress. EN 55011 EN 50081 EN 50082 Status: 01.2001 ETS 300220 #8 008 729...

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Marantec control 45

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