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- 1 Engine Oil/Vibrator Oilο οοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοο 2-002
- 2 Fuel and Lubricant
- 3 V-Beltο οοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοο 3-001
- 4 Engineο ο οοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοο 3-001
- 5 Vibratorο ο οοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοο 3-003
- 6 Parts Catalogue
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Summary of Contents for Sakai PC800
- Page 1 PC800 SHOP MANUAL 3498-64964-0...
- Page 3 Introduction This manual provides important information to familiarize you with safe operating and maintenance procedures for your SAKAI product. Even though you may be familiar with similar equipment you must read and understand this manual before operating or servicing this unit.
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Page 5: Table Of Contents
PC800 ○ CONTENTS 1. SAFETY 1. GENERAL SAFETY 1-1. Understanding the Safety Symbols and Words 1-001 1-2. General 1-001 1-3. Qualifications of Operators and Maintenance Personnel 1-002 1-4. Safety Practices and Policies 1-002 1-5. Pre Start Inspection 1-003 1-6. -
Page 7: Safety
SAFETY... -
Page 9: General Safety
SAFETY 1. GENERAL SAFETY 1-1. Understanding the Safety Symbols and Words The words DANGER, WARNING, and CAUTION are used with the safety-alert symbol. DANGER identifies the most serious hazard. When the symbols DANGER, WARNING and CAUTION are displayed, become alert. Your safety or those around you may be involved. NOTICE is used to provide important information that is not hazard related. -
Page 10: Safety Practices And Policiesοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοο 1-002
SAFETY • The machine is designed specifically for the compaction of asphalt or soil road construction materials. Use of the machine for other purposes such as towing other equipment is considered contrary to the designated use. The manufacturer cannot be responsible or held liable for any damage resulting from such use. -
Page 11: Pre Start Inspectionο ο οοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοο 1-003
SAFETY • Observe all safety instructions and warnings attached to the machine. • Make sure all safety instructions and warnings on the machine are complete and perfectly legible. • Stop the machine immediately in the event of any malfunction. Report any malfunction immediately to the supervisor or other person of authority. -
Page 12: Startingο ο οοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοο 1-004
SAFETY 1-7. Starting • Watch that the warning lights and indicators during start-up and shutdown are working in accordance with operating instructions. • Watch that no one is in danger before starting and when moving the machine. • Hold the handle securely with your left hand to fix the machine body and pull the starter knob forcibly with your right hand to start the engine. - Page 13 • Never fill the fuel tank with the engine running, while near an open flame or while smoking. Always clean up any spilled fuel. • Ensure safe operation, optimum performance of the machine and its warranty by using only genuine SAKAI replacement parts. 1-005...
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Page 14: Transporting The Machineο ο οοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοο 1-006
SAFETY • Use only the specified fluids and lubricants. Substitute only products known to be equivalent from reputable manufacturers. • Disconnect the battery cables when working on the electrical system or when welding on the compactor. • Be sure the battery area is well ventilated (clear of fumes) should it be necessary to connect a jumper cable or battery charger. -
Page 15: Specifications
SPECIFICATIONS... -
Page 17: Specification Dataο οοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοο 2-001
SPECIFICATIONS 1. SPECIFICATION DATA 0496-99004-0-10111-A Model PC800 Weight 99 kg 220 lbs. Overall length 915 mm 36.0 in. Overall width 500 mm 19.5 in. Dimensions Overall height 960 mm 38.0 in. Vibrating plate (width × length) 500 mm × 585 mm ( 19.5 in. -
Page 18: Fuel And Lubricant
SPECIFICATIONS 2. FUEL AND LUBRICANT 2-1. Fuel Fuel to be employed: Regular gasoline for automobile Fuel tank capacity: 3.6 liters 2-2. Engine Oil/Vibrator Oil Viscosity rating Season Ambient temperature (API/SE or higher grade) SAE#30 Summer 25°C and above SAE#20 or #30 Spring/Autumn 10°C to 25°C SAE#20... -
Page 19: Tightening Torque Chartο ο οοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοο 2-003
SPECIFICATIONS 3. TIGHTENING TORQUE CHART N·m (lbf·ft) Strength Classification Nominal Pitch Dia. 10.9 12.9 (3.6) (4.4) (5.8) (5.8) (5.8) (7.2) (9.6) (9.6) 1.25 (13) (17) (23) (23) (29) (36) (44) (44) 1.75 (51) (58) (80) (80) (72) (94) (123) (123) (116) (145) (195) -
Page 21: Inspection And Maintenance
INSPECTION AND MAINTENANCE... -
Page 23: Engineο ο οοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοο 3-001
Adjust the tension so that it deflects 10 mm (0.4 in.) to 15 mm (0.6 in.) with a pressure applied with your thumb to a center point between both shafts. 10 to15 mm 10 to15 mm (0.4 to 0.6 in) (0.4 to 0.6 in) PC800-03001 PC800-03001 3-001... - Page 24 4) Remove the V-belt. 5) Remove the plates on the inside belt cover. 6) Loosen 4 bolts a little bit which secure the inside belt cover. PC800-03002 PC800-03002 7) Insert the plates to the bottom of the engine. 8) Re-tighten 4 bolts of two places.
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Page 25: Vibratorο ο οοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοοο 3-003
Fill-drain plug Fill-drain plug • Change oil at an interval of either one month or 200 operating hours which comes first. PC800-03004 PC800-03004 Specified oil quantity (when in replacement): 0.35 L (0.09 gal.) 1-5. Air Cleaner... -
Page 27: Parts Catalogue
PARTS CATALOGUE... - Page 29 1. GUIDE FOR USE OF PARTS CATALOGUE 1. Quote the following when placing an order for parts. (1) Vehicle model Chassis number (2) Chassis number Model PC800 VPC23-00000 (3) Part number Chassis number (4) Part name (5) Quantity of required parts.
- Page 30 PARTS CATALOGUE 2. FRAME 44 45 See VIBRATOR 63 64 PC800-04001 4-002...
- Page 31 PARTS CATALOGUE 記 号 部 品 番 号 数量 備 考 Parts Name 部 品 名 称 Key No. Parts No. Q’ty Remarks 1496-47002-2 BASE ベース 1496-47080-0 GUARD ガード 1496-47001-1 PLATE プレート 4030-08000-1 ENGINE INC.29 HONDA GX160 エンジン 1496-47004-0 HANDLE ハンドル...
- Page 32 PARTS CATALOGUE 3. VIBRATOR PC800-04002 4-004...
- Page 33 PARTS CATALOGUE 記 号 部 品 番 号 数量 備 考 Parts Name 部 品 名 称 Key No. Parts No. Q’ty Remarks 2100-08025-1 BOLT ボルト 2170-08016-0 WASHER ワッシャ 2171-08020-0 スプリングワッシャ SPRING WASHER 2100-08085-1 BOLT ボルト 2170-08023-2 WASHER ワッシャ 2171-08020-0 スプリングワッシャ...
- Page 34 PARTS CATALOGUE 4. NAME PLATE For MMD For MMD PC800-04003 4-006...
- Page 35 3998-06140-0 DECAL: NOTICE デカール：注意 3998-16491-2 DECAL: WARNING デカール：警告 3998-16490-0 DECAL: DANGER デカール：危険 3998-14202-0 DECAL デカール 3998-14449-1 DECAL: WATER デカール：ウォーター 1483-47179-0 DECAL: SAKAI デカール：社名 1496-47062-0 DECAL デカール 1579-47510-1 DECAL デカール 1496-19002-0 DECAL FOR MMD デカール 1496-19003-0 DECAL FOR MMD デカール 1496-19004-0 DECAL デカール...
- Page 36 PARTS CATALOGUE 5. SPRINKLER SYSTEM VIEW A PC800-04004 4-008...
- Page 37 PARTS CATALOGUE 記 号 部 品 番 号 数量 備 考 Parts Name 部 品 名 称 Key No. Parts No. Q’ty Remarks 1496-47085-0 TANK タンク 2898-00102-0 BAND バンド 1496-47087-0 HOSE ホース 2898-00102-0 BAND バンド 1496-47031-0 HOSE ホース 2898-00102-0 BAND バンド...
- Page 38 PARTS CATALOGUE 6. CARRIER (OPTION) PC800-04005 4-010...
- Page 39 PARTS CATALOGUE 記 号 部 品 番 号 数量 備 考 Parts Name 部 品 名 称 Key No. Parts No. Q’ty Remarks 1496-47063-0 SHAFT シャフト 4408-65000-0 TIRE タイヤ 2170-20030-0 WASHER ワッシャ 2157-40030-0 SPLIT PIN ワリピン 4-011...
- Page 40 SAKAI HEAVY INDUSTRIES, LTD. Head office: Seiwa Bldg., 4-8, Shibadaimon 1-chome, Minato-ku, Tokyo, Japan Telephone: +81-3-3434-3401 Global Service Division: 2500 Takayanagi, Kuki-shi, Saitama, Japan Telephone: +81-480-52-1111 © 2017 SAKAI HEAVY INDUSTRIES, LTD. All Rights Reserved. Printed in Japan 2017.02.00 ○ 0496-99006-0-30130-0...
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