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Humphree X Service And Maintenance Manual
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Humphree X Service And Maintenance Manual

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This chapter describes service and maintenance for Humphree interceptor and fi n
systems. For the warranty to be valid, carefully follow the instructions and service
plan. Please note that some service instructions are described in the Workshop
manual. The Workshop manual can be downloaded from www.humphree.com
VESSEL NAME:
VESSEL MODEL:
Humphree Service and Maintenance
Note that this is a document of value and belongs to the vessel.
Lost or non-completed warranty form / fulfi lled service maintenance
will void the Humphree extended warranty.
• Concerns Interceptor systems X, H, HA, HE, HAE and
fi n stabilsers and rudder systems using SU553
• For the extended warranty to apply, the warranty form must be
completed and a copy sent to Humphree; warranty@humphree.com
• The service has to be performed by an authorized Humphree
dealer for the warranty to be valid.
OPERATOR'S MANUAL
FIN AND INTERCEPTOR SYSTEM
For software versions 5.3.x
HCS-5
INTERCEPTOR SYSTEM
022867-03

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Summary of Contents for Humphree X

  • Page 1 022867-03 This chapter describes service and maintenance for Humphree interceptor and fi n systems. For the warranty to be valid, carefully follow the instructions and service plan. Please note that some service instructions are described in the Workshop manual. The Workshop manual can be downloaded from www.humphree.com VESSEL NAME: OPERATOR’S MANUAL...

  • Page 2: Warranty Form

    Servo D Servo B Landing Sensor Unit Servo C Motion Sensor Unit Servo D Failure to complete and return this document to Humphree will void the Extended Limited Warranty (24 months). See Humphree Conditions. Copy Sent to Humphree, warranty@humphree.com Date Sign...
  • Page 3 Replacement of shaft & shaft seals See Workshop Manual Service kit: Shaft kit Short Composite for X, H and HA interceptors Shaft kit Short Metal for HE and HAE interceptors Shaft kit Long Metal for HE and HAE interceptors Part numbers to be found in sparepart pricelist...
  • Page 4 Service Schedule Interceptors Interceptors: (size) Commercial vessel: Estimated annual operating hours: Leisure boat / yacht The below service schedules is based on type of use, choose 1 (of 4) of the below service schedule. Service schedule A: LEISURE USE Manual, AutoTrim, AutoList, Coordninated Turn Year / Service Visual Inspection &...
  • Page 5 Service schedule C: COMMERCIAL USE Interceptor systems with Manual, Auto Trim, AutoList, Coordinated Turn Year / Service Visual Inspection & Cleaning of Servo Units Cleaning of Interceptor blade Polishing of Interceptor blade Replace shaft & shaft seals Replace crank assembly Replace interceptor blade Replace Interceptor fastening bolts Re-tightening of interceptor bolts to 10Nm...
  • Page 6 SERVICE 1 Service date: Performed by: Service Schedule: Comments: Visual Inspection & Cleaning of Servo Units Cleaning of Interceptor blade Polishing of Interceptor blade Replace of shaft & shaft seals Replace of crank assembly Replace of interceptor blade Replace of Interceptor fastening bolts Re-tightening of interceptor bolts to 10Nm Calibration of system (Below 20Nm in the display) STAMPED AUTHORIZED DEALER...
  • Page 7 SERVICE 3 Service date: Performed by: Service Schedule: Comments: Visual Inspection & Cleaning of Servo Units Cleaning of Interceptor blade Polishing of Interceptor blade Replace of shaft & shaft seals Replace of crank assembly Replace of interceptor blade Replace of Interceptor fastening bolts Re-tightening of interceptor bolts to 10Nm Calibration of system (Below 20Nm in the display) STAMPED AUTHORIZED DEALER...
  • Page 8 SERVICE 5 Service date: Performed by: Service Schedule: Comments: Visual Inspection & Cleaning of Servo Units Cleaning of Interceptor blade Polishing of Interceptor blade Replace of shaft & shaft seals Replace of crank assembly Replace of interceptor blade Replace of Interceptor fastening bolts Re-tightening of interceptor bolts to 10Nm Calibration of system (Below 20Nm in the display) STAMPED AUTHORIZED DEALER...
  • Page 9 SERVICE 7 Service date: Performed by: Service Schedule: Comments: Visual Inspection & Cleaning of Servo Units Cleaning of Interceptor blade Polishing of Interceptor blade Replace of shaft & shaft seals Replace of crank assembly Replace of interceptor blade Replace of Interceptor fastening bolts Re-tightening of interceptor bolts to 10Nm Calibration of system (Below 20Nm in the display) STAMPED AUTHORIZED DEALER...
  • Page 10 SERVICE 9 Service date: Performed by: Service Schedule: Comments: Visual Inspection & Cleaning of Servo Units Cleaning of Interceptor blade Polishing of Interceptor blade Replace of shaft & shaft seals Replace of crank assembly Replace of interceptor blade Replace of Interceptor fastening bolts Re-tightening of interceptor bolts to 10Nm Calibration of system (Below 20Nm in the display) STAMPED AUTHORIZED DEALER...
  • Page 11 Make a visual inspection of the complete system (Fins, Servo units, Control unit and Control panel) to verify the status of the Humphree system. Inspect cables and connectors for possible wear. Use soaped-freshwater to clean the servo units if needed.
  • Page 12 Service Schedule Zero speed Fin Stabilisers Below is based on normal use of product for leisure and commercial use Perform Leisure use Commercial use Check shaft seal indication hose Regularly Regularly for water Visual Inspection Annually Annually Replacement of fi n bolts and anod Every 2 years Every 2 years or 3000 operating hours (propulsion engine operating...
  • Page 13 SERVICE 1 Zero speed Fin Stabilisers Visual Inspection Replace fi n bolts and anods STAMPED AUTHORIZED DEALER Replace Shaft seal kit Service Date Propulsion engine running hours Performed by: Comments: SERVICE 2 Zero speed Fin Stabilisers Visual Inspection Replace fi n bolts and anods STAMPED AUTHORIZED DEALER Replace Shaft seal kit Service Date...
  • Page 14 SERVICE 3 Zero speed Fin Stabilisers Visual Inspection Replace fi n bolts and anods STAMPED AUTHORIZED DEALER Replace Shaft seal kit Service Date Propulsion engine running hours Performed by: Comments: SERVICE 4 Zero speed Fin Stabilisers Visual Inspection Replace fi n bolts and anods STAMPED AUTHORIZED DEALER Replace Shaft seal kit Service Date...
  • Page 15 SERVICE 5 Zero speed Fin Stabilisers Visual Inspection Replace fi n bolts and anods STAMPED AUTHORIZED DEALER Replace Shaft seal kit Service Date Propulsion engine running hours Performed by: Comments: SERVICE 6 Zero speed Fin Stabilisers Visual Inspection Replace fi n bolts and anods STAMPED AUTHORIZED DEALER Replace Shaft seal kit Service Date...
  • Page 16 SERVICE 7 Zero speed Fin Stabilisers Visual Inspection Replace fi n bolts and anods STAMPED AUTHORIZED DEALER Replace Shaft seal kit Service Date Propulsion engine running hours Performed by: Comments: SERVICE 8 Zero speed Fin Stabilisers Visual Inspection Replace fi n bolts and anods STAMPED AUTHORIZED DEALER Replace Shaft seal kit Service Date...
  • Page 17 SERVICE 9 Zero speed Fin Stabilisers Visual Inspection Replace fi n bolts and anods STAMPED AUTHORIZED DEALER Replace Shaft seal kit Service Date Propulsion engine running hours Performed by: Comments: SERVICE 10 Zero speed Fin Stabilisers Visual Inspection Replace fi n bolts and anods STAMPED AUTHORIZED DEALER Replace Shaft seal kit Service Date...

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