Lincoln Electric 215 Owner's Manual

Lincoln Electric 215 Owner's Manual

Multiline pump

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Owner Manual
Multiline Pump Model 215
2.1A-38001-C99
Multiline Pump Model 215
Page 1 from 29
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

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Summary of Contents for Lincoln Electric 215

  • Page 1 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Multiline Pump Model 215 Page 1 from 29 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 2 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 TABLE OF CONTENTS Preface to the Owner`s Manual • The Owner`s Manual • do not have a good command of the English language contents of the Owner’s Manual, particularly the Safety Instructions, before they carry out the work.
  • Page 3: Safety Instructions

    Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Safety Instructions Staff Qualification and Training personnel training and instructions Hazard Marking in the Operating Instructions Hazards Resulting from Failure to Observe the Safety Instructions Safety-Conscious Working CAUTION CAUTION Page 3 from 29...
  • Page 4 Safety Instructions for the User/Operator Inadmissible Operating Modes • • Appropriate Use Safety Instructions of maintenance, inspection pump model 215 is exclusively designed and installation work centralized lubrication systems Unauthorized Modification and Spare Parts Production Any other use not in accordance with the instruc-...
  • Page 5: Identification Chart

    Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Description Identification chart Examples: P215 - M 490 - 010 XYBU -5 K6 - 380-420, 440-480,500 P215 - 100 - 030 XY N- 12K7 P215 - 007 - 010 XYN - 7 K6...
  • Page 6: Operation

    2.1A-38001-C99 General Applications • 4108a96 • 4109a96 Fig. 1 - Sample Applications of multiline pump 215 Operation 4050a96 Bild 2: Sectional drawing of pump model 215 1 - Housing 4 - Eccentric shaft 2 - Lubricant reservoir 5 - Pump element...
  • Page 7: Technical Data

    Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Operation of the low level control for grease reservoirs “...XYBU” • • • • 4189a99 Fig. 3 - Operation of the low level control (grease reservoirs ”...XYBU”) 1 - Fixed paddle 3 - Scraper...
  • Page 8: Electric Equipment

    Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Electric equipment Note : in the case of lubricating grease of NLGI - grades 1 - 3, the speed of the eccentric shaft must not exeed 20 rpm £ Erection and Installation Erection of pump...
  • Page 9 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Owner`s Manual Putting the pump into operation when grease Commissioning is dispensed Pumps with low speed of the stirring < 10 rotations Important: integrated follower plate not to be filled via the reservoir lid...
  • Page 10 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Putting the pump into operation when fluid lubricants are dispensed Adjustment of the pump elements 4190a99 Fig. 4 - Sectional drawing of the pump element 1 - Adjusting spindle SW 10 4 - Gasket...
  • Page 11: Maintenance And Repair

    Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Maintenance and Repair Assembly and Disassembly of Pump Elements Before undertaking any repair on the pump observe the following instruc- Preliminary works: tions: Attention Page 11 from 29 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 12 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Assembly 4068a96 Fig. 5 - Digging a hole in the grease • 4073a96 Fig. 6 - Removing the piston for the assembly of the pump elements 4069a96 Fig. 7 - Inserting the pump element 4070a96 Fig.
  • Page 13 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Attention : 4071a96 Fig. 9 - Incorrect assembly, lubricant output impossible 4072a96 Fig. 8 -Corret and incorrect assembly A -Correct assembly B - Incorrect assembly Dissasembly of pump elements Maintenance of the ultrasonic sensor (reser- voir “...XYBU”)
  • Page 14: Troubleshouting

    Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Troubleshouting • Fault : The pump does not dispense the lubricant Cause : Remedy : • Note: Depending on the ambient temperature and/or the lubricant it may be that the pump elements need about 10 minutes to be fully operative.
  • Page 15 Component parts of pumps model P215 - M100 / M049 - 10XN / 10YN / 30XN / 30YN - ..4052a96 Fig. 11 - Component parts of the pump model 215 Page 15 from 29 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 16 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Set of packings Repair kit for pump element Page 16 from 29 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 17 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Component Parts for Drive “Free Shaft End” 4055a95 Fig. 13 - Component parts for drive “free shaft end” Set of packings Page 17 from 29 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 18 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Component Parts for Oscillating Drive 4054a96 Fig. 14 - Component parts for oscillating drive Set of packings Page 18 from 29 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 19 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Component Parts for Double Drive M 490:1 4053a96 Fig. 15 - Component parts of double drive M 490 : 1 Set of packings Page 19 from 29 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 20 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Annex : Dimensioned Drawings Pump: P215 - M100 / M049 - 10XN / 10YN / 30XN / 30YN - ..4058a96 4059a96 Fig. 16 - Dimensioned drawing for pump P215 - M100 / M049 - 10XN / 10YN / 30XN / 30YN - ..
  • Page 21 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Pump with plastic reservoir : P215 - M100 / M049 - 4XN / 8XN 4081a96 Fig. 17 - Dimensioned drawing with plastic reservoir for pump P215 - M100 / M049 - 4XN / 8XN .
  • Page 22 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Pump P215 - F100 / F049 - 10XN / 10YN / 30XN / 30YN - ..with free Shaft 4060a96 4059a96 Fig. 18 - Dimensioned drawing for pump P215 - F100 / F049 - 10XN / 10YN / 30XN / 30YN - ..
  • Page 23 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Pump P215 -P007- 10XN / 10YN / 30XN / 30YN - ..with Oscillating Drive 4059a96 4062a96 Fig. 19 - Dimensioned drawing for pump P215 -P007- 10XN / 10YN / 30XN / 30YN - ..
  • Page 24 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Pump P215 - M 490- 10XN / 10YN / 30XN / 30YN - ..with Double Gear and Motor 4065a96 4064a96 Fig. 20 - Dimensioned drawing for pump P215 - M490 - 10XN / 10YN / 30XN / 30YN - ..
  • Page 25: Data Sheets

    Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Data Sheets Motor Data Sheet Standard-Motors for Pump Model 215/Three-Phase a. c. Asynchronus Motors Pump model 215 - M 100 - M 490 215 - M 049 Units Motor manufacturer Motor type Frequency...
  • Page 26 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Standard-Motors for Pump Model 215/Three-Phase a. c. Asynchronus Motors 290/500 V Pump model 215 - M 100 - M 490 215 - M 049 Units Motor manufacturer Motor type Frequency Nominal power Nominal speed...
  • Page 27 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Data Sheet for Ultrasonic Sensor Description of operation Technical data Installation Connection Operation Part-Numbers: Page 27 from 29 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 28 Owner Manual Multiline Pump Model 215 2.1A-38001-C99  Empty Full Sensing distance S2 Sensing distance S1 Full Empty green green green Page 28 from 29 LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259...
  • Page 29 Owner Manual Multiline Pump Model 215 2.1A-38001-C99 Declaration by themanufacturer as defined by machinery directive 89/392/EEC Annex II B Multiline Pump Model 215 Applied harmonized standards in particular EN 292 T1/T2 prEN 809 EN 563 Walldorf, 25.11.1996 , ppa. Z.Paluncic Page 29 from 29 LINCOLN GmbH &...

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