Zero Pro Hand Truck User Manual

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Zero Pro Hand Truck

User Manual

This manual contains important information for setting up your

hand truck correctly and the safe use of your hand truck

Ensure you read and understand this manual before you attempt

to assemble or operate your hand truck. Remember to keep this

manual as you may need to refer to it at a later point.

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Summary of Contents for Zero Pro Hand Truck

Page 1 Zero Pro Hand Truck User Manual This manual contains important information for setting up your hand truck correctly and the safe use of your hand truck Ensure you read and understand this manual before you attempt to assemble or operate your hand truck. Remember to keep this...
Page 2 Package Contents Part Name Qty. Picture Upper Frame Lower Frame Toe Plate Wheels Axle Wheel Spacers Flat Washers Slotted Nuts Split Pins...
Page 3 Part Name Qty. Picture M6 x 45 screws M6 nyloc nuts Lock Pins You will require: Spanner or Socket – 10mm and 30mm Allen Key – 5mm...
Page 4 Assembly Step 1 The hand truck will have plastic stops in the ends of the axle tube, holding it in place at the bottom of the lower frame(2) (shown in the picture below) and they must be removed before you begin assembly. Shipping Plug Step 2 Slide the 20mm axle(5) through the hole of the lower frame(2) (where you...
Page 5 Step 3 Next place on each end of the axle, the flat washers(7), spacers(6) and wheels(4) in the order shown on the diagram below. Screw a slotted nut(8) onto each end and then tighten them, ensure when you tighten them that a slot in the nut lines up with the hole in the axle.
Page 6 Step 5 Place the toe plate(3) onto the exposed ends of the lower frame and fasten with the M6 x 45mm screws(10) and M6 nuts(11) using a 10mm spanner and 5mm Allen key. The sockets on the toe plate have a large hole on the outside of the socket and a smaller hole on the inside.
Page 7 6. When lifting the loads make sure you have both feet on the ground and stand slightly back from the truck, Zero Hand Trucks do not require you to place a foot on the axle.
Page 8 12. Never leave a load stationary on the truck for a long period of time as this may deform the wheels. 13. Finally, when the Zero Hand Truck is used correctly it is an excellent aid for material handling. It greatly reduces the chance of injury and strain so...
Page 9 Use as a Flat Bed Trolley The hand truck can quickly and easily be used as a flat bed trolley by addition of the castor wheels that can be purchased separately. Part Name Qty. Picture Castor Castor Bracket Thumbscrew M10 x 40 Screw M10 Nyloc Nut 2 M8 Washer...
Page 10 Assembly Step 1 each castor, locate castor bracket(2) over the stem of the castor(1) and secure with an M10x40 screw(4) and M10 nyloc nut(5). The castor bracket has a larger hole for the bolt on one side than the other. Insert the M10x40 screw in through this hole so that the screw head sits in the hole.
Page 11 Step 3 Insert the castor assemblies onto the ends of the upper frame and secure with the locking pins. The castor brackets must be positioned pointing away from the handle at the top of the upper frame. Note that the castor assemblies are handed.
Page 12 Swapping Between Trolley & Truck It is not necessary to remove the castors to swap between the trolley and truck. • To swap back to the truck, remove the lock pins and remove the upper frame from the castor brackets. •...
Page 13 Support Mesh A support mesh is available as an accessory for use with the trolley or truck configurations. This is ideal when moving stacks of smaller items. Part Name Qty. Picture Mesh Clamp M6 x 16 Allen Head Screw M6 Nut Place the two mesh sections(1) onto the back straps.
Page 14 Technical Information For more information and updates on technical information and these guidelines, please refer to the website or feel free to contact us. Phone: +44 (0)191 296 6939 Email: info@zerohandtruck.com Website: zerohandtruck.com Patent Pending: PCT/GB2018/050925...