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Related Manuals for Algas SDI Phoenix SH
Summary of Contents for Algas SDI Phoenix SH
- Page 1 Models: SH100 – SH200 Operations & Maintenance Manual 151 South Michigan Street, Seattle, Washington, USA 98108 Tel: 206-789-5410 Fax: 206-789-5414 Web: www.algas-sdi.com This manual covers units built after S/N: FILE: MANUAL PN 57002 SH100-SH200 rev 05-18-2022...
- Page 2 WARNING Read the OPERATION MANUAL before operating this equipment. This equipment uses LPG and Natural Gas – flammable fuels. Inherent hazards exist and a thorough understanding of the equipment is required to allow safe operation and maintenance. Allow only a TRAINED and FULLY QUALIFIED PERSON to service this equipment.
- Page 3 Symbols and Conventions Special symbols are used to denote hazardous or important information. You should familiarize yourself with their meaning and take special notice of the indicated information. Please read the following explanations thoroughly. GENERAL WARNING OR CAUTION Indicates hazards or unsafe practices which can result in damage to the equipment or cause personal injury.
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Page 4: Table Of Contents
Table of Contents INTRODUCTION ........................... 1 ..........................1 RODUCT ESCRIPTION ..........................2 AJOR OMPONENTS INSTALLATION ............................ 3 ..............................3 ANDLING ..............................3 TORAGE ....................... 4 HECKLIST EFORE NSTALLATION ................................ 4 NTAKE ..............................4 XHAUST ..............................4 CCESS ............................. 4 NVIRONMENT .......................... -
Page 5: Introduction
The Phoenix SH (Simple Heat) packaged burner is a direct-fired nozzle- mix burner, that utilizes an integral air blower designed to operate with fixed combustion air over a wide turndown range. The Phoenix SH burners are available in three models all with straight combustors. SH100 (1,000,000 Btu/hr) ... -
Page 6: Major Components
Installation Major Components The Phoenix SH Burners consists of the following components (Refer to Figure 1.2): Burner Body Burner Nozzle Burner Rear Cover Combustor Fuel Inlet Block Blower Mounting Block Igniter Flame Rod or UV Scanner Adapter ... -
Page 7: Installation
Installation 2. INSTALLATION Handling Verify that the area is clean. Protect the burner from weather, dirt and moisture. Protect burner from excessive temperature and humidity. Transport in original shipping container. Use appropriate support equipment, i.e. harnesses, straps, ... -
Page 8: Checklist Before Installation
Installation Checklist Before Installation Intake To allow use of fresh combustion air from outdoors, provide an opening in the room of at least one square inch per 4,000 BTU/hr. In the presence of corrosive fumes or materials in the surrounding environment, supply burner with clear air from an uncontaminated area or provide a filtering system which shall not impede burner operation. -
Page 9: Installing The Flame Supervision
Installing the Flame Supervision Both flame rod and UV scanner flame supervision options are offered with Phoenix SH burners (Refer to igure 2.1) . Check Phoenix SH specification sheet to verify availability. CAUTION: 7000-volt ignition transformer must be used to supply power to igniter. -
Page 10: Installing The Igniter
Installation Installing the Igniter Verify the gap between the center electrode and grounding rod is no less than 1.5mm and no more than 2.0mm. Install the igniter into the opening opposite to the flame supervision in the rear cover (Refer to Figure 2.1) CAUTION: Do NOT apply any assembly compound to the threads of the igniter. -
Page 11: Burner Mounting
Installation Burner Mounting Mount the burner to the chamber wall using customer supplied M10 X 1.5mm bolts (4X) and M10 lock washers (4X). Verify the gasket that was supplied with the burner is installed between the burner and the chamber wall. Verify the gasket does not leak. -
Page 12: Burner Piping
Supply Piping Inlet pressure to the ratio regulator (if supplied) should be as specified on the Phoenix SH Specification Sheet. It should not exceed the maximum pressure rating of the ratio regulator. Locate the valve train close to the burner. The gas must ... -
Page 13: Supply Piping
Supply Piping Inlet pressure to the ratio regulator should be no less than inlet pressure specified in the Phoenix SH specification sheet. It should not exceed the maximum rated pressure of the ratio regulator. Locate the valve train close to the burner. The gas must ... -
Page 14: Prepare For Start Up/Adjustment
Installation Prepare for Start Up/Adjustment After installation of the burner system components is complete, the following shall be followed to prepare for adjustment: Set the air flow switch so that is drops out at 20% below the maximum pressure of the combustion air blower. Set the low gas pressure switch at 20% below the gas ... -
Page 15: Operation
Initial Setup Upon adjustment of a Phoenix SH Burner for the first time, you must follow the steps listed below to ensure proper setup and operation. Each step listed are explained in full detail in the next sections. -
Page 16: Step 1: Reset The System
WARNING: This procedure assumes burner is installed with a flame monitoring control system and is serviceable. It also assumes normal low fire setpoint is being used, refer to the Phoenix SH specification sheet. If low fire gas is too low to be used for ignition consider increasing low fire. -
Page 17: Step 3: Set The High Fire Fuel Flow
Adjust fuel control valve until gas differential pressure value aligns with high fire value in Phoenix SH specification sheet. NOTE: The Phoenix SH gas orifice is sized to optimize performance for 10% excess air at high-fire. Once chamber pressure and temperature conditions ... -
Page 18: Step 5: Stop Procedure
Maintenance/Commissioning Step 5: Stop Procedure WARNING: Do not turn the combustion air blower off until the chamber temperature is below 250°F (121°C). This will prevent hot gases from back flowing into the burner and blower causing damage to the burner. Stop the burner through the burner control system. -
Page 19: Maintenance
Maintenance/Commissioning 4. Maintenance Maintenance Preventative maintenance is the key to a reliable, safe and efficient system. The core of any preventive maintenance system is a list of periodic tasks. The following are suggestions for monthly and annual checks: NOTE: The monthly and yearly lists are an average interval. In the case of a dirty environment, service interval may need to be shortened. -
Page 20: Annual Checklist
Maintenance/Commissioning Annual Checklist Inspect flame supervision devices for good condition and cleanliness. Check for proper inlet air/gas ratios. Test all the alarm systems for proper signals. Check igniters for proper gap. Check valve motors and control valves for free, smooth ... -
Page 21: Troubleshooting
5. Troubleshooting Troubleshooting Procedures Potential Problem Possible Cause Proposed Solution Cannot initiate Start-up Air pressure switch has not Check air pressure switch sequence. made contact. adjustment. Check blower rotation. Check loading line pressure at the ratio regulator. Malfunction of flame monitoring Have a qualified electrician control system, such as shorted investigate and solve. - Page 22 Verify that the flame rod is grounding out. installed correctly and is the correct length. Too much gas: Wrong or Check the Phoenix SH missing burner fuel orifice. specification sheet for fuel orifice for given fuel. The low fire flame is weak or Low fire adjusted too low.
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Page 23: Spare Parts List Models Sh100 - Sh200
Troubleshooting Spare Parts List Models SH100 – SH200 Algas-SDI Operation and Maintenance Manual - SH100-SH200... -
Page 24: Spare Part List Models Sh100 - Sh200
Troubleshooting Spare Part List Models SH100 – SH200 Item Description Qty. SH100 SH150 SH200 Combustor, Alloy, Straight 7001-4008 7001-4008 7001-4008 Nozzle, Cast Iron 7001-5005 7001-5005 7001-5005 Igniter 7001-9001 7001-9001 7001-9001 Flame Rod 7001-9015 7001-9015 7001-9015 O-ring 7001-9006 7001-9006 7001-9006 Nozzle Set Screw 7001-9014 7001-9014 7001-9014... - Page 25 Algas-SDI International, LLC 151 South Michigan Street Seattle, Washington, 98108 1.206.789.5410 Fax: 1.206.789.5414 www.algas-sdi.com.
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Hi, I have a Pheonix SH Blower that I would like to move off the burner to a remote location, do you sell the piping connections to do so? The fan can not be located directly on top of the burner for our application.