Woodpecker DRM 10-1200 Operating Manual

Copy woodturning lathe

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TRANSLATION OF THE ORIGINAL VERSION

Operating Manual

Copy Woodturning Lathe

WOOD

PECKER

E-Mail:

DRM 10-1200

Machine Type:

WOOD

HOKUBEMA Maschinenbau GmbH

Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120

DE 72488 Sigmaringen | Tel. +49 07571 755-0

info@ichbinwoodpecker.de

| Web:

PECKER

https://www.ichbinwoodpecker.de

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Page 1 TRANSLATION OF THE ORIGINAL VERSION Operating Manual Copy Woodturning Lathe WOOD PECKER DRM 10-1200 DRM 10-1200 Machine Type: WOOD PECKER HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120 DE 72488 Sigmaringen | Tel. +49 07571 755-0 E-Mail: info@ichbinwoodpecker.de | Web: https://www.ichbinwoodpecker.de...
Page 2: Table Of Contents
Table of Contents Introduction ..............................5 Legal Notice ................................5 Figures ..................................5 Symbols ................................5 General Symbols ..............................5 Symbols in Safety Instructions ..........................6 General ................................7 Target Group and Previous Experience ........................7 Requirements for the Operators ..........................7 Accident Prevention ..............................
Page 3 7.2.2 Unloading and setting down with Indoor crane ..................21 Machine Installation ............................. 22 Temporary Storage ............................... 22 Lashing on a Transport Vehicle ..........................23 Electrical Connection ............................24 7.6.1 Supply Cable ..............................24 7.6.2 External Fuse Protection ..........................24 External Extraction System ...........................
Page 4 12.6 Checking the Function of the Emergency Stop Button ..................37 12.7 Machine Condition ..............................37 12.8 Checking the Centres ............................38 12.9 Checking the Safety Labels ............................ 38 12.10 Taking the Machine out of Operation / Storage ....................38 12.11 Defects and their Remedy .............................
Page 5: Introduction
Legal Notice WOODPECKER is a brand of Hokubema Maschinenbau GmbH. All contents of these operating instructions are subject to the rights of use and copyright of HOKUBEMA Maschinenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed media, as well as their online publication, requires the prior written consent of HOKUBEMA Maschinenbau GmbH.
Page 6: Symbols In Safety Instructions
Symbols in Safety Instructions Symbol Safety Instruction General danger symbol, which requires the highest attention! Failure to observe may result in damage to the equipment, serious injury or even death. Warning of possible danger from forklift traffic! Non-observance may result in life-threatening injuries. Warning indicates a possible hazard under suspended loads! Non-observance may result in life-threatening injuries.
Page 7: General
3 General This combined planer and thicknesser ADH 5-410 was produced according to the current state of the art and put into operation as a complete machine. All legal and normative regulations were complied with. The machine is characterised by its solid, sturdy steel construction with chrome-plated guide elements and is suitable for pro- fessional woodturning work in any workshop, joinery or training centre.
Page 8: General Safety Regulations
General Safety Regulations In general, the following safety regulations and obligations apply when handling the copy woodturning lathe: • Read and observe this operating manual before commissioning and operating the machine. • A copy woodturning lathe may only be operated in a technically perfect and clean condition. •...
Page 9: Safety
4.1.1 Application Area and Intended Use The copy woodturning lathe DRM 10-1200 is used exclusively for turning wood and wood-like materials. This machine is not suitable for processing metal or wood or wood-like materials containing nails, screws, etc.
Page 10: Residual Risks
4.1.3 Residual Risks The machine is built according to the latest state of the art and the recognised safety rules. Nevertheless, the use of the machine may cause danger to life and limb of the user or third parties or damage to the machine and other equipment.
Page 11: Observe The Environmental Protection Regulations
4.1.4 Observe the Environmental Protection Regulations During all work with the machine, the environmental protection regulations, obligations and laws for waste avoidance and proper recycling and/or disposal applicable at the place of use must be observed. This applies in particular to installation, repair and maintenance work involving substances that could pollute the groundwater (e.g.
Page 12: Training Of Personnel
4.1.7 Training of Personnel All machine operators must be adequately trained in the operation and maintenance of the machine. In partic- ular, the training must include the following: • General rules for the use of the machine, proper operation, correct adjustment of the machine and surface planer fence as well as the use of other accessories (e.
Page 13: Special Work Within The Scope Of Maintenance Work As Well As Troubleshooting In The Workflow
4.2.2 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow Observe maintenance and inspection activities prescribed in the operating manual (see chapter  12)! These activities, as well as all other repair work, may only be carried out by qualified personnel! For all work concerning operation, production adjustment, conversion or setting of the machine and its safety-related equipment as well as maintenance and repair, observe switch-on and switch-off procedures according to the operating manual and instructions for maintenance work!
Page 14 Always turn the workpiece by hand first before switching on the spindle. If the workpiece comes into con- tact with the tool rest, it can splinter or be dangerously flung away. Only use tools that are suitable for the respective operation and always make sure that the tool used does not damage the wood.
Page 15: Construction-Related Safety Devices
4.3 Construction-related Safety Devices The machine construction already includes the following safety precautions:: • The main switch can be locked to protect the machine against unauthorised/unintentional switch-on during standstill as well as during repair and maintenance work. • The chip guard cover with viewing window protects the eyes and face from flying chips and dust during machining.
Page 16: Hazardous Areas
4.5 Hazardous Areas Hazard Area/Action Risk Avoidance • Hold the tool by the tool handle Cutting and On the woodturning tool Cuts and puncture • In case of contact with the stabbing hazard wounds to the hands. when machining. • Do not touch the cutting edges tip or cutting edge of the tool and tips of the tool.
Page 17: Machine Data
Machine Data Technical Specifications Distance between centres 1200 mm 1100 mm Centre height (215 mm above the machine base) Machining diameter Standard: Ø 450 mm Copying: Ø 215 mm Copying device Copy depth max. 60 mm Copy length max. 1200 mm Sample piece Diameter max.
Page 18: Emission Levels
Emission Levels 5.3.1 Noise Information The values given are emission levels and therefore do not necessarily represent safe workplace values. Alt- hough there is a correlation between emission and immission levels, it cannot be reliably deduced whether ad- ditional precautionary measures are necessary or not. Factors that may affect the current immission level at the workplace include the duration of exposure, the na- ture of the workspace, other noise sources, etc., e.g.
Page 19: Dimensions
6 Dimensions 1225 1000 2105 Figure 4: Dimensions Subject to design and dimensional changes! BA_WP_DRM10-1200_EN_27-22.docx...
Page 20: Installation And Connection
Installation and Connection Check Delivery Conditions Check the consignment for completeness and possible transport damage. In case of transport damage, please keep the packaging and inform the shipping company and the manufacturer immediately! Later complaints can- not be accepted. Transport Lifting and transporting the machine must be carried out by qualified persons who have the required experi- ence and equipment.
Page 21: Unloading And Setting Down With Indoor Crane
7.2.2 Unloading and setting down with Indoor crane Danger to life under suspended loads when transporting with a crane. Staying under a sus- pended load is prohibited! In addition, make sure that no objects fall down during transport by forklift truck / crane. Do not leave loose objects, accessories or tools on the machine. After the machine has been unloaded and all fastening elements required for transport have been removed, the machine must be lifted from the pallet with an indoor crane or a comparable lifting device and parked at the place of use.
Page 22: Machine Installation
Machine Installation Remove the preservative that was applied at the factory to protect the parts against corrosion without painting. This can be done with commercially available solvents. Please do not use nitro solvents or similar solvents and never use water to remove the preservative! Dispose of the packaging material in an environmentally friendly way! ...
Page 23: Lashing On A Transport Vehicle
Lashing on a Transport Vehicle For transport in a transport vehicle, the machine must be bolted to a transport pallet (as on delivery), lashed upright on the vehicle loading surface and properly secured. The responsibility for safe loading is borne by the respective shipper! •...
Page 24: Electrical Connection
Electrical Connection The connection must be carried out by an authorised electrician! Please observe the specified nominal voltage 400 VAC / 50 Hz (3 phases / N / PE)! • The supply cable is inserted through the cable gland at the bottom of the main switch housing.
Page 25: Machine Overview
8 Machine Overview Main Components Figure 8: Machine overview - main components Description Description Main switch (on rear, hidden view) Chip protection cover with viewing window Control panel with spindle start/stop and E-stop Transverse support Service door (to motor and drive belt) Longitudinal support Spindle Tool rest...
Page 26: General Working Instructions
9 General Working Instructions Tools and Tool Rest • Only use sharpened tools in perfect condition to achieve optimum results and minimise the risk of injury. • Always use only tools that are suitable for the respective operation. • When machining manually with the tool rest, it must be set correctly (see section  10.5). Always hold the woodturning tool well and securely with both hands during processing.
Page 27: Operating The Machine
Operating the Machine Before commissioning, carefully read and observe the operating manual and the safety instructions  4. Before switching on, check that • there are no loose parts in the working area and all tools have been removed, • all spanners / clamping pins have been removed from the spindle, •...
Page 28: Speed Setting
10.2 Speed Setting Switch off the machine during settings and secure it against unauthorised restarting! Lock main switch with padlock! Setting the spindle speed is done by changing the belt to other pulleys. • Switch off spindle with push-button (B) and wait for standstill. •...
Page 29: Workpiece Clamping
10.3 Workpiece Clamping Switch off the machine while clamping the workpiece and secure it against unauthorised restarting. Lock the main switch with a padlock! Various fixtures which are mounted on the spindle resp. on the tailstock can be used to clamp the workpieces to be machined, for example face plate Ø...
Page 30: Working With The Tool Rest
10.5 Working with the Tool Rest • Mount the tool rest by unscrewing the nuts (А) shown in  Figure 12. Then turn the plate (B) with the inserts as shown in the figure. • The plate (B) must be aligned so that the inserts are posi- tioned exactly under the two guide rods (C).
Page 31: Operating The Longitudinal And Transverse Support
10.6 Operating the Longitudinal and Transverse Support The support unit, consisting of the longitudinal support (10) and the transverse support (9), can also be used to feed a tool. Longitudinal adjustment: The longitudinal adjustment in the front and rear direction is done via the hand wheel (L).
Page 32: Making A Template Or Sample
• After rough turning, loosen the handle (K) and pull the sensor (F) with the ring (Q) backwards until it touches the nut (L). This sets the depth for fine turning. • For machining the next workpiece, return the sensor (F) and the ring (Q) to the front position. So all work pieces get the same dimensions.
Page 33: Fixed And Movable Steady Rest
10.9 Fixed and Movable Steady Rest If the length of a workpiece or its strength does not allow machining to be carried out without offset or bending, a steady rest is used instead of the tailstock. A steady rest serves as additional support for long, thin or heavy workpieces and to avoid unbalance, oscillations and vibrations.
Page 34: Tailstock Operation
10.10 Tailstock Operation • To move the tailstock to its longitudinal position, loosen the clamping lever (K1). Then tighten the clamping lever (K1) again. • The workpiece is clamped between the spindle and tailstock with the quill (P) and the revolving tailstock centre (Z). •...
Page 35: Troubleshooting
Troubleshooting Proceed systematically when searching for the cause of a malfunction. If you are unable to find the fault or to remedy the malfunction, contact our customer service department (phone number 0049 - 7571 / 755 - 0). Before you call us, please follow these steps: •...
Page 36: Maintenance And Inspection
Maintenance and Inspection   Before carrying out any maintenance and inspection work, chapter 4 “Safety” must be read carefully and observed! Breakdowns caused by inadequate or improper maintenance can result in very high repair costs and long ma- chine downtimes. Regular maintenance is therefore essential. Switch off the machine during all maintenance and repair work and secure it against being switched on again unexpectedly! Lock the main switch with a padlock! Due to the different operating conditions, it is not possible to determine in advance how often a wear check,...
Page 37: Tensioning The Drive Belt
12.3 Tensioning the Drive Belt Switch off the machine during all maintenance and repair work and secure it against being switched on again unexpectedly! Lock the main switch with a padlock! After the first ten hours of operation, check the V-belt tension. If the two belts are too loose, they must be retightened as follows: •...
Page 38: Checking The Centres
12.8 Checking the Centres • Regularly check the alignment of the centres between the spindle and the tailstock. The detailed procedure for this can be found in the bottom paragraph of the section 10.10. 12.9 Checking the Safety Labels • Check regularly that all safety labels on the machine are present and in good legible condition.
Page 39: Electrical Circuit Diagram
Electrical Circuit Diagram Work on the electrical components of the machine may only be carried out by an authorised electrician! 400 VAC (3/N/PE) / 50 Hz E-STOP Limit switch Motor M1 – 1.1 kW Figure 25: Electrical circuit diagram BA_WP_DRM10-1200_EN_27-22.docx...
Page 40: Disassembly And Scrapping
Disassembly and Scrapping When dismantling and scrapping the machine, the current EU regulations or the respective regulations and laws of the country of operation, which are prescribed for proper dismantling and disposal, must be observed. The aim is to dismantle the machine and its various materials and components properly, to recycle all possible parts and to dispose of non-recyclable components in the most environmentally friendly way.
Page 41: Eu - Declaration Of Conformity
+49 (0) 7571 / 755 - 222 hereby declares that the manufactured machine WOOD PECKER Copy Woodturning Lathe DRM 10-1200 Machine-No.: ......Year of manufacture: ..... in the version provided complies with the following directives: - Machinery Directive 2006/42/EG - EMC Directive 2014/30/EU Mr.