Hyundai power products HYCM63E Instruction Manual

Electric concrete mixer

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ELECTRIC CONCRETE MIXER

HYCM63E

Instruction Manual

WARNING: Read the instructions carefully before use.

Please use most up to date Instruction manual, available at hyundaipowerequipment.co.uk

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Page 1 ELECTRIC CONCRETE MIXER HYCM63E Instruction Manual WARNING: Read the instructions carefully before use. Please use most up to date Instruction manual, available at hyundaipowerequipment.co.uk...
Page 2: Table Of Contents
Contents Introduction……..……………………………3 Useful Information………………………….41 Our YouTube Channel…..………………..41 Warranty…………………………………….41 Safety Information…..…………………..4-14 Manual Updates….……………………….41 Understand Your Machine.…..…………...4 Returning Your Product….……………….41 Personal Safety...…….……………………4-5 Leaving A Review….……………………...41 Inspect Your Machine……………………...5 Ordering Spare Parts.……………………..41 Work Area…….……………………………..6 During Use…….………………………………7 Product Record…………………………….42 Batteries…….…………………………………8 Electricity…….…………….…...………….8-9 Double Insulated Devices……..……..9 Contact Us………………………………….43 Vibrations….…………………………..10 Noise…….……………………………..10...
Page 3: Introduction
THE MACHINE. Keep for future reference and pass it on if the machine is loaned or sold to another user. This manual has been produced by Hyundai Power Products and should be kept with the product. Please read and understand these instructions before you use your product.
Page 4: Safety Information
Safety Information Understand Your Machine • WARNING! You must read these instructions carefully before operating the machine. Make sure that you are familiar with the controls and properly operate the machine. You must learn how to stop the machine quickly. If you do not follow the warnings and instructions, it may result in fire and/or serious injury.
Page 5: Inspect Your Machine
Safety Information Personal Safety (Continued) • Do not touch parts that might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service. • Do not overreach. Keep proper footing and balance at all times. This enables better control of the machine in unexpected situations.
Page 6: Work Area
Safety Information Work Area • You must only work in daylight or with good artificial light in good visibility conditions. Do not work at night, at times of heavy fog, or at any other times when your field of vision might be limited and it would be difficult to gain a clear view of the area.
Page 7: During Use
Safety Information During Use • Do not operate the machine in confined areas where there may be a risk of crushing the operator between the machine and another object. • Never attempt to make any adjustments, while the machine is running. •...
Page 8: Batteries
Safety Information Batteries (Where Present) Batteries present a risk if they become damaged by the possible leaking of electrolyte. This electrolyte is an acid and can cause serious burn injuries. Care should be taken when working on or near them. NOTE: the electrolyte may be in a liquid or gel form.
Page 9: Double Insulated Devices
Safety Information Electricity (Continued) • Power tools plug must match the outlet. Never modify the plug in any way. DO NOT use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. •...
Page 10: Vibrations
Safety Information Vibrations (Where Applicable) • Prolonged use of hand held (operated) machines will cause the user to feel the effects of/from vibrations. These vibrations can lead to white finger (Raynaud’s phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the hand to feel and regulate temperature, causing numbness and heat sensations and may cause nerve damage and circulatory tissue death.
Page 11: Intended Use
Safety Information Intended Use The HYCM63E is an electric concrete mixer from HYUNDAI. The HYCM63E has a maximum drum speed of 27.5rpm, powered by a 220W motor. The drum has a 63L capacity, with a 260mm opening. Maximum mixing volume of 47L and/or 30KG.
Page 12: Personal Protective Equipment
Safety Information Personal Protective Equipment Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating or repairing the machine. No protective equipment can ensure 100% protection. When selecting PPE, make sure it’s CE marked and it suits the user in terms of size, fit, etc.
Page 13: Symbols On The Machine
Safety Information Symbols On The Machine We have provided safety messages in this manual and on the machine. This information alerts you to potential hazards that could hurt you or others. Please read these messages carefully. However, we may not have listed all of the possible hazards, you must also use your own judgement.
Page 14 Safety Information Symbols On The Machine (Continued) Symbol Description Symbol Description Do not place any part of Do not attempt to move your body or any tool, like the mixer when it is loaded shovel in the drum during and/or in operation. operation.
Page 15: Unboxing
2. Lay the contents out and check them. If any part is damaged or missing, you must not use the machine. Contact HYUNDAI POWER PRODUCTS immediately. 3. You must keep the packaging material in case the machine needs to be returned or repaired.
Page 16: In The Box
In The Box *Not To Scale Support Leg Tipping Handle Main Frame Motor Assembly Wheels User Manual Axle Bracket Bag Of Fixings Drive Shaft Sleeve Lower Drum Mixing Blades Upper Drum Locking Plate www.hyundaipowerproducts.co.uk...
Page 17: Features
Features Descriptions on next page www.hyundaipowerproducts.co.uk...
Page 18 Features Support Leg Supports the machine when stationary. Wheels Can be used to transport the machine around the work area. Locking Plate and Tipping Handle This is used to alter the angle of the drum, to tip out the mixed material. Motor Assembly Containing a 220W motor and transmission.
Page 19: Assembly
Assembly Assembly Overview If possible, it’s recommended that 2 persons assemble the machine. Make sure the assembly takes place in an open, flat work space. There are 5 steps to the assembly: Step 1 : Main Frame Assembly Step 2 : Lower Drum Assembly Step 3 : Upper Drum Assembly Step 4: Locking Plate &...
Page 20 Assembly WARNING! When assembling this machine, ensure it is not plugged into mains power supply. STEP 1 : Main Frame Assembly This step requires fixing bags A & B. 1. Line up the Support Leg (A) with the Main Frame (B) as shown. Insert 1 M8x60 bolt and M8 washer through the side, loosely securing with an M8 washer and bolt on the other side.
Page 21 Assembly STEP 1 : Main Frame Assembly (Continued) 2. Place a Wheel (C) on the Axle Bracket (D). Place a split pin through the hole and separate as shown. Cover the split pin with a dust cap. Repeat this on both sides. ❷...
Page 22 Assembly STEP 2 : Lower Drum Assembly This step requires fixing bags C & D. The following step will be easier and safer to carry out with 2 persons. 1. Slide the Drive shaft sleeve (E) over the open end of the Lower Drum (F). WARNING! THE DRIVE SHAFT SLEEVES MUST BE INSTALLED AS SHOWN.
Page 23 Assembly STEP 2 : Lower Drum Assembly (Continued) 2. Insert an M8x20 bolt through a Mixing Blade (G), then add a fibre washer (the fibre washer may need to be screwed on). Place the bolt through one of the holes in the Lower Drum (F) and secure the other side with an M8 bolt.
Page 24 Assembly STEP 3 : Upper Drum Assembly This step requires fixing bag E. 1. Place the Upper Drum (H) on top of the Lower Drum (F). There are arrows on both halves of the drums to aid lining them up correctly. Using the indication arrows, ensure the bolt holes line up.
Page 25 Assembly STEP 3 : Upper Drum Assembly (Continued) ❷ ❶ www.hyundaipowerproducts.co.uk...
Page 26 Assembly STEP 4 : Locking Plate & Tipping Handle This step requires fixing bags F & G. 1. Slide the Locking Plate (I) over the shaft above the Support Leg (A). Insert an M8x25 bolt through the rear of the bracket and the Locking Plate (I). An M8 washer and nut should then be screwed on to secure together.
Page 27 Assembly STEP 4 : Locking Plate & Tipping Handle (Continued) 2. Place the spring into the cavity of the Tipping Handle (J). With the spring inside, rest the Tipping Handle (J) on the shaft next to the Locking Plate (I), this will stop the spring from falling out.
Page 28: Mounting Motor & Transmission
Assembly STEP 5 : Mounting Motor & Transmission This step requires fixing bag H. 1. Place the O-Ring into the groove of the Drive Shaft Sleeve (E). Line-up the Motor Assembly (K) output, to the drive shaft of the Drum. You can rotate the drum to line up the Motor Assmbly (K) Output and the Drum Input shaft if it's proving dificult.
Page 29 Mixing Tips Using The Concrete Mixer WARNING! Ensure the mixer is secure on a flat even surface. Uneven or inclined work areas will reduce the efficiency of the Mixing Blades. WARNING! When loading/unloading the machine, never spray or pour water directly over the motor cove.
Page 30 Mixing Tips Preparing Material When measuring out material, always use the same method of measure, i.e. a bucket or a level shovel. This will ensure consistency. Mixing Mortar / Cement Standard Ration = 4:1 Add water until preferred consistency. Mixing Concrete Standard Ratio = 4:2:1 Add water until preferred consistency.
Page 31: Operation
Operation Drum Tilting WARNING: To operate this machine, correct PPE MUST BE used. 1. Apply downward pressure to the Tipping Handle (J), to disengage the location pin. 2. Keeping the pressure on, the Drum is now able to tilt both clockwise and anti- clockwise dependent on application.
Page 32: Mixing, Unloading & Storage Positions
Operation Mixing, Unloading and Storage Positions 1. Mortar Mixing Put the drum into the first or second position when mixing mortar. This is due to mortar being a runny/wet mix, the higher angle will prevent any overspill or slopping from the mixing blades. 2.
Page 33 Operation Mixing, Unloading and Storage Positions (Continued) 3. Unloading Position four to six are only suitable for emptying the drum. Dependant on the amount of material in the drum, emptying the material may need to be done in stages. 4. Storage Put the drum in the bottom position for storage.
Page 34 Operation Mixing, Unloading and Storage Positions (Continued) 5. Countering Sticking When mixing, if your material starts to stick to the drum, change to a shallower drum angle. This makes the blades more affective at churning. If sticking still occurs, add some more water directly to the back of the drum. ❺...
Page 35: Starting & Stopping
Operation Starting & Stopping WARNING! To operate this machine, correct PPE MUST BE used. 1. Firstly, ensure the machine is plugged into mains power supply, ensure the socket switch is in the off position when inserting the plug. Turn the socket on, and press the Green button .
Page 36: Maintenance & Care
Maintenance & Care Cleaning The Drum Always remove the electric plug from the mains supply before any cleaning is undertaken. It is vital when finished with a day’s operation, the mixer is thoroughly cleaned. If left soiled after operation, cement and other binding agents will continue to build between uses rendering the machine useless eventually.
Page 37: Cleaning The Motor Housing
Maintenance & Care Cleaning The Motor Housing When cleaning the motor housing, avoid using petrol, turpentine, lacquer or paint thinner, dry cleaning fluids or similar products. The use of chemical products or solvents may affect the properties of the cover which was made of high density polyethylene PET.
Page 38: Specifications
Technical Data Specification Model HYCM63E Voltage 230V Frequency 50Hz Rated Power 220W A-Weighted Sound Power Lever LWA 85dB Drum Speed 27.5/min Construction Rating IP44D Net Weight 27kg www.hyundaipowerproducts.co.uk...
Page 39: Recycling & Disposal
Recycling & Disposal Recycling & Disposal We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries. Instead the responsibility to dispose of WEEE and/or Batteries is passed onto you by us. So when it becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site.
Page 40: Declaration Of Conformity
Genpower Ltd Isaac Way, Pembroke Dock, SA72 4RW Country of Origin: China Description: Concrete Mixer SKU Code: HYCM63E Date of Issue: 12/05/2021 Regulations and Directives of Compliance • 2006/42/EC The Machine Directive • 2014/30/EU EMC Directive • 2000/14/EC Noise Emissions •...
Page 41: Useful Information
Go to YouTube and search ‘Hyundai Power Products’. Warranty Proof of purchase will be required before you make a warranty claim. Full warranty terms and conditions can be found on the HYUNDAI POWER PRODUCTS website: www.hyundaipowerproducts.co.uk Manual Updates Our manuals are constantly being reviewed and updated. Should you find an error, omission or something unclear, please contact us for assistance.
Page 42: Product Record
Product Record Information As soon as you have purchased the machine, we recommend that you fill out the following. If you need to contact an authorised dealer or customer service for information on servicing, you may need to provide the following information. Date Of Purchase:………………………………………………………………………………..
Page 43: Contact Us
Contact Us Need Help? Talk To Our Experts Our friendly aftersales team will be more than happy to help you. Phone Call our team on 01646 687 880 Email aftersales@hyundaipowerproducts.co.uk Online Live Chat Go to www.hyundaipowerproducts.co.uk Post Genpower Ltd, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW. Hyundai Support Website Go to hyundaisupport.co.uk www.hyundaipowerproducts.co.uk...
Page 44 Importer: GENPOWER LTD Isaac Way, London Road, Pembroke Dock, UK, SA72 4RW. T: +44 (0) 1646 687 880 E: info@hyundaipowerproducts.co.uk www.hyundaipowerproducts.co.uk Imported / Distributed by Genpower Ltd for the United Kingdom & Ireland Licensed by Hyundai Corporation, Korea...