Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Summary of Contents for H&M HM5C
- Page 1 COMBINATION MACHINE INSTRUCTIONS HANDBOOK Version 2.1 MODELS HM5C HM10C HM15C...
- Page 2 On behalf of H&M, we hereby wish to express our sincerely thanks for purchasing H&M machines. H&M Machines are in conformity with EU Directive(s): Machinery Directive: 2006/42/EC Electromagnetic Compatibility Directive: 2004/108/EC Food processing machinery — Basic concepts —Part 2: Hygiene requirements: EN 1672-2:2005+A1:2009 Electrical Equipment of Industrial machines: EN60204-1:2006+A1:2009 Immunity for industrial environments: EN61000-6-2:2005...
-
Page 3: Table Of Contents
INDEX FOREWORD Handbook Instructions..................6 Purpose........................6 Handbook Structure....................6 Charter........................6 Section........................6 Sub-section......................6 Other Documents....................6 Safety........................7 Requirements of Staff...................7 Operator........................7 Skilled Technician....................7 Symbol Annotation....................8 CAUTIONS......................9 CHAPTER 1 RECEIVING, MOVING, UNPACKING Precautions on Receiving.................10 1.1.1 Packed Machines Moving Notice............10 1.1.2 Devices Required for Machine Moving..........10 1.2 Unpacking....................11 1.3 Machine Storage..................11 1.4 Disposal of Packing Stuff................11... - Page 4 3.4.1 Change Cable..................18 3.5 Refrigerant Gas Refill.................18 3.6 Machine Testing..................18 CHAPTER 4 INSTRUCTIONS FOR USE 4.1 Machine Safety Warning................18 4.2 Machine Configuration.................19 4.2.1 Agitator (Freezing area)..............19 4.2.2 Driving parts (Freezing area)............20 4.2.3 Blending Parts (Pasteurizing area)...........20 4.2.4 Cylinder door (Freezing area)............21 4.2.5 Output valve (Pasteurizing Area)............21 CHAPTER 5 CONTROLS AND OPERATION 5.1 Some Specified Concepts...
- Page 5 CHAPTER 7 HYGIENE...................30 CHAPTER 8 SAFETY DEVICE 8.1 Safety Device Position.................31 8.2 Safety Device Explanation................31 8.2.1 Emergency stop button..............31 8.2.2 Door Open Operate Forbidden Safety Device........31 8.2.3 Anti-over-heated Device (PASTEURIZING AREA)......32 8.2.4 Compressor Overload Safety Device (Freezing area)......32 8.2.5 Agitator Motor Overload Safety Device (Freezing area)....32 8.2.6 Refrigerate Gas Pressure High Safety Device (Freezing Area)..32 8.2.7 Built-in-Timer...
-
Page 6: Handbook Instructions
FORWORD Handbook Instructions This handbook is edited and compiled in accordance with community directions of safety standards on free circulation of industrial products within EU (CE). Purpose This handbook is edited while taking needs of users into due account. Topics regarding proper operation and ensuring long-term and stable running of the machine in different areas and conditions have been illustrated. -
Page 7: Safety
-Electrical diagram: A diagram of wiring connections posted on the machine electrical box. _________________________________________________________________ CAUTION Before operating the machine, please read this handbook carefully and pay attention to all safety instructions. _________________________________________________________________ SAFETY Any operator should be aware of that, when using industrial equipment or devices, rotary motor, driving system, high voltage components as well as high temperature parts may cause serious damages to persons. -
Page 8: Symbol Annotation
CAUTION One must be aware that the staff does not carry out any operation out of its own sphere of knowledge and responsibility. _________________________________________________________________ NOTE According to the current standard, a technician should have the following characteristics: - well-trained with experience and knowhow. - familiar with principle and prescriptions, capable to take accident prevention. -
Page 9: Cautions
contact the distributors, designated service providers or service department from H&M. Security Protection Symbol means that the user must pay extra attention to prevent risk during operation and increase the awareness of personal protection. CAUTIONS Choose a circuit breaker with same specifications according to the nameplate on the machine and install it to the power supply line when conduct with the installation. -
Page 10: Chapter 1 Receiving, Moving, Unpacking
CHAPTER 1. RECEIVING, MOVING, UNPACKING 1.1 Precautions On Receiving Before unpacking the machine, check the package to observe if any external damages caused by hitting or capsizing during transportation. An external damage could mean the machine itself might have been damaged already. -
Page 11: Unpacking
1.2 Unpacking Two kinds of material for package: Wood or corrugated case Wooden package: Bottom part of the machine will be fixed on a wooden base, while the four sides will be nailed by four pieces of wooden board. Wear gloves and use proper tools when opening the wooden package so as to prevent any scratch by debris of wood or nails. -
Page 12: General Information
CHAPTER 2 GENERAL INFORMATION 2.1 Basic Information 2.1.1 Nameplate of Machine A=Net Weight A nameplate consisting of manufacture's date is posted on the side B=Capacity panel of the machine. C=Voltage D=Product Name H&M Company USA ,Inc. E=Phase Email:sales@hmcompanyusa.com F=Brand Http://www.hmcompanyusa.com G=Product Number Model: H=Frequency... -
Page 13: Information About Machine
Descriptions as well as pictures contained in this handbook might be a little different from the actual machine as per your side. H&M reserves the copyright of this handbook. 2.2 Information About the Machine 2.2.1 General Information The combination machine of mix boiler and batch freezer M5C, M10C are designed for professional purpose, good for making Italian ice cream, gelato, gourmet ice cream, sorbet, frozen custard and water ice. -
Page 14: Machine Layout
2.2.2 Machine Lay-out NOTE Dimension may be various depending on type of condensation. Dimension (mm) Model Width (W) Depth (D) Height (H) HM5C HM10C 1200 HM15C 1430 2.2.3 Technical Features Minimum Maximum Power Water Gross MODEL Capacity Installed power Input... -
Page 15: Components Position Diagram
2.2.4 Components Position 1-Pasteurizer cover 2-Rinse spigo 3-Valve wrench 4-Inlet cover 5-Emergency stop button 6-Cylinder door 7-Output wrench 8-Door latch 9-Output groove 10-Water tap 11-Pan holder 12-Pasteurizer tank 13-Beating motor of pasteurizer 14-Driving wheel 15-Bearing holder 16-Cylinder 17-Dasher motor 18-Inverter (optional installed) 19-Electrical component box 20-Compressor 21-Thermal expansion valve 22-Condenser... -
Page 16: Noise
2.4 Noise The noise is less than 70 dB for both water cooling and air cooling system while the machine is operated under requested working condition. CHAPTER 3 INSTALLATION 3.1 Position After the machine is positioned, lock the caster immediately to prevent movement of the machine during working. -
Page 17: Installation Of Water-Cooled Machine
NOTE Insufficient air circulation affects both machine working and its performance. 3.3 Installation of Water-cooled Machine The inlet and outlet pipes of cooling water must be properly installed before operating the machine. The requirements for the cooling water are: Pure and no debris; ... -
Page 18: Electrical Connection
3.4 Electrical Connection Before connecting the machine to the power mains, check power information indicated on nameplate and choose a suitable power supply to the machine. Get a circuit breaker protection device according to the parameters on nameplate and install it to the power supply circuit during installation. The specifications of the wires should strictly follow the requirements of the machine and the minimum diameter is no less than 3 mm. -
Page 19: Machine Configuration
Safety devices can neither be removed nor modified. Periodical maintenance required. Original components from manufacturer must be used in machine maintenance or repair, especially, the components or spare parts related to the safety of the machine. (Gas pressure switch, thermostat, sensor and magnetic switch, ect ) It is necessary to follow the items here below: -An instruction handbook of machine should be available at working site for easy reference at any time. -
Page 20: Driving Parts (Freezing Area)
4.2.2 Driving parts (Freezing area) Freezing cylinder Shaft Bearing Stop spring Bushing Stop nut Drive wheel 4.2.3 Blending Parts (Pasteurizing area) Blender frame Plastic blade Bottom blade Seal bearing End nut Seal ring Plastic support bearing Mix tank Axis holder Axis Bearing Stop spring... -
Page 21: Cylinder Door (Freezing Area)
4.2.4 Cylinder door (Freezing area) Aixs Inlet cover Door seal ring handle Cylinder door Outlet door seal ring Handle stop ring Outlet door 4.2.5 Output valve (Pasteurizing Area) 1-Plastic handle 2-Valve tube 3,4,6,7-Seal ring 5-Fader 8-Extensions tube - 21 -... -
Page 22: Chapter 5 Controls And Operation
CHAPTER 5 CONTROLS AND OPERATION 5.1 Some Specified Concepts There are some concept to be specified to understand this chapter well. STANDBY MODE The machine will enter STANDBY MODE after the power is connected. The power indicator keeps blinking under this mode and the display screen doesn't show anything. -
Page 23: Pasteurizing Area
5.4 PASTEURIZING AREA 5.4.1 Display Screen It dynamically shows the statues of machine. Ready Ready mode, Cooking ..55 C TO 85 C Cooking mode, Waiting ..Cooking finished, It displays the parameters during the setting program. It displays the error message when the machine detects an error. 5.4.2 Increase and Decrease Key Push , increase volume. -
Page 24: Stop/Page Down Key
Push key will perform a pasteurizing process. You can push to terminate the process. _________________________________________________________________ CAUTION It is prohibited to run the pasteurizing process with no or less mix（less than minimum limited, this could seriously damage machine. _________________________________________________________________ 5.4.5 STOP/Page Down Key Push will terminate a processing. -
Page 25: Parameters Description And Factory Volume
UP_T : 85 S p e e d = L Heat : 90 Push key to page down (move the cursor). Push key to change the volume of a parameter. Push key to save and exit. _________________________________________________________________ CAUTION Read this manual carefully is requested before you try to modify the parameters. _________________________________________________________________ 5.5.2 Parameters Description and Factory Volume Factory... -
Page 26: Increase And Decrease Key
Extrude out 69 seconds Speed=L Taking out ice cream, It displays the parameters during the setting program. It displays the error message when the machine detects an error. 5.6.2 Increase and Decrease Key Under STANDBY MODE, push both keys at same time will enter parameters setting mode. -
Page 27: Freeze With High-Speed Blending
NOTE RINSE is used to clean the cylinder or blend the mix before making ice cream. 5.6.5 Freeze with High-speed blending, Freeze with Low-speed blending, is for making low overrun products and is for high overrun. The motor will agitate and the compressor will start freezing. The screen dynamiclly shows the status including ice cream hardness, target hardness, timer and motor agitating speed. -
Page 28: Power On/Off Key
High agitation speed can help extruding out product quickly and thoroughly. Low agitation speed can give the chef longer time to decorate the ice cream or add ingredients (like juice, nuts or biscuit )into the ice cream. It is better to let the machine always work automatically by properly parameters setting. -
Page 29: Description Of Parameter
Hardness : 1 - 10 Push key to page down (move the cursor). Extrude T : 30 - 240 60 seconds Rinse T : 10 - 120 30 seconds Push key to change the volume of a parameter. Push key to save and exit. -
Page 30: Chapter 6 Freezing System Diagram
CHAPTER 6 FREEZING SYSTEM DIAGRAM Compressor Gas Pressure Switch sensor Freezing cylinder Thermal expansion valve Condenser Separator of oil and liquid Filter CHAPTER 7 HYGIENE The ice cream mix and other food materials are an ideal ground for mildew and bacteria to proliferate to eliminate them, it is necessary to thoroughly wash and clean all parts in contact with the food. -
Page 31: Chapter 8 Safety Device
CHAPTER 8 SAFETY DEVICE 8.1 Safety Device Position Independent heater-explosion-proof thermostat and probe. Emergency stop button Motor thermal overload relays (inside of the electrical box) Cylinder door open magnetic sensor Compressor thermal overload relays (inside of the electrical box) Gas pressure switch 8.2 Safety Device Explanation 8.2.1 Emergency stop button It will cut all the power supply after it is pushed. -
Page 32: Anti-Over-Heated Device (Pasteurizing Area)
8.2.3 Anti-over-heated Device (Independent heater-explosion-proof thermostat and probe) It's a thermostat switch with probe. It will be active to cut the electric heating when the MEDIA TEMPERATURE exceeds limit. It's set to 110 ° C. 8.2.4 Compressor Overload Safety Device (Freezing area) It is a Thermal Overload Relay with auto-reset function, responsible for protecting the compressor from overloaded. -
Page 33: Area)
8.2.7 Built-in-Timer Controlled Machine Stop Safety Device (Freezing Area) There is a built-in timer in the controller which will stop the compressor if the continues-running time exceeds a certain limit. This timer is programmable. _________________________________________________________________ CAUTION It is prohibited to modify or remove the safety devices! H&M will not be responsible or accept any claim for an accident to people or machine caused by modifying or removing safety device. -
Page 34: Chapter 9 Maintenance
CHAPTER 9 MAINTENANCE 9.1 Routine Maintenance _______________________________________________________________ CAUTION Any service operation requiring the opening of machine panels must be carried out with machine in stop position and disconnected from main switch! Cleaning and lubricating moving parts is prohibited! Repairs of electrical and freezing plants must be conducted by skilled technician! _______________________________________________________________ NOTE It is advised that to wash the parts in contact to food every working day after the ice... -
Page 35: Preventive Maintenance
9.4 Preventive Maintenance Check out the stored machine according to the following steps so as to prepare for a new selling season. _________________________________________________________________ CAUTION Work of maintenance here below must be carried out by technician with qualified training and professional knowledge. _________________________________________________________________ Check the gas quantity of the freezing system to ensure the efficiency of freezing. -
Page 36: Chapter 10 Spare Parts List
CHAPTER 10 SPARE PARTS LIST Spare parts listed here below are used for the future maintenance which may not be included in the spare parts together with the machine. MIXSP-03 MIXSP-04 MIXSP-01 MIXSP-02 MIXSP-05 MIXSP-06 MIXSP-08 MIXSP-07 MIXSP-10 MIXSP-09 MIXSP-11 MIXSP-13 MIXSP-12 MIXSP-14... -
Page 37: Chapter 11 Troubleshoot Guide
CHAPTER 11 TROUBLESHOOT GUIDE PROBLEM POSSIBLE CAUSE REMEDY Main switch is OFF. Turn main switch ON. The machine does not start Fuse broken Check and solve the possible reason, replace Water not circulating. - Tap closed. Open tap. Compressor starts but stops after a few Flexible hose bent or squashed.