BERGHOF B-Fortis CC-Prime Series User Manual
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BERGHOF B-Fortis CC-Prime Series User Manual

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USER MANUAL 1.2
B-Fortis CC-Prime Series

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Summary of Contents for BERGHOF B-Fortis CC-Prime Series

  • Page 1 USER MANUAL 1.2 B-Fortis CC-Prime Series...
  • Page 2 You can reach us at: Berghof Automation GmbH Arbachtalstrasse 26 72800 Eningen Germany T +49 7121 894-0 F +49 7121 894-100 E-mail: controls@berghof.com https://www.berghof-automation.com Berghof Automation GmbH is certified according to DIN EN ISO 9001:2015.
  • Page 3 First draft regarding new catalog numbers and options , Rabold bis page 21 11.05.2020 Updates 18.06.2020 Formatting of the document and change of address 05.03.2021 Dual Core Versions added Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 4: Table Of Contents

    Serial interfaces (S04-S08 ....................16 Additional interfaces ......................16 Real Time Clock ........................16 microSD card (optional) ....................... 16 Onboard inputs / outputs ..................... 16 Visualisation ......................... 16 Summary of features......................17 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 5 5.3.9. Ethernet (switch) interface ....................48 5.3.10. EtherCAT interface ......................49 5.3.11. USB interface ......................... 50 OPERATION ........................51 6.1. Switching on and off ......................51 Switching on ........................51 Switching off ........................51 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 6 12.1. Customer services ......................71 12.2. Addresses ........................... 71 APPENDIX ........................... 72 13.1. Hinweise zu Copyright und Lizenz der Software ... Fehler! Textmarke nicht definiert. 13.2. Table of figures ........................72 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 7: General Information

    Safety → Mechanical design → Electrical design → Connections → Start-up → Upkeep and maintenance → Decommissioning → Disposal  Always keep this user handbook available alongside the product. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 8: Symbols And Visual Depictions

    Non-compliance with the safety features will result in death or serious injury.  Take preventive measures. WARNING Possible serious injury or death Non-compliance with the safety features may result in death or serious injury.  Take preventive measures. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 9: Qualified Personnel

    “qualified personnel” means trained staff who are familiar with safety concepts in automation engineering and who are authorized to assemble, install, start up, earth and identify devices, systems and electrical circuits in accordance with standards set in safety engineering. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 10: Duty Of Care

    The automation system may only be used within the scope of the data and applications specified in this documentation and associated user manuals. The automation system must only be used: Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 11: Transport And Storage

    If condensation is present, wait at least 12 hours before starting to operate the device. 1.8. Unpacking On receipt of the device, a check must be made that it is complete and undamaged.  Check the packaging for external damage. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 12  If you discover damage in transport, or if the equipment delivered does not match the order: Inform the supplier immediately. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 13: Safety

    Disconnect the device from the system. The casing of the device must not be opened.  If work on the internal parts of the device is necessary, contact the manufacturer (see "Chapter 12"). Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 14: Product Description

    Terminal resistance RS 485 ON/OFF RS 485 [COM3] Terminal resistance RS 485 ON/OFF Ethernet Switch PORT 1 [ETH0] LEDs for power and system status Designations in [ ]: CODESYS-designations of the connections Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 15: Scope Of Delivery And Accessories

    CC-Pprime S05/S08 connector set: 1 x 6 pin connector for power supply, 2 x 16 pin connector for digital In/Out und 3 x 14 pin connector for analog inputs Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 16: Product Features

    Onboard inputs / outputs The device provides digital inputs, digital outputs and analogue inputs. Visualisation CODESYS target visualisation is included in the scope of delivery. The Berghof Ethernet terminals B-Primis ET series provide a simple, user-friendly display. The B-Fortis-CC-Prime also supports web visualisation.

  • Page 17: Summary Of Features

    Onboard I/O, up to 16 digital inputs, up to 16 x digital outputs, up to 12 x analogue inputs, up to 6 x analogue outputs → Real Time Clock (RTC) Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 18: Installation

    Push the device at the top in towards the mounting surface. Push the device down so that the profile is aligned with the upper part of the rail mounting. The device should now be fixed in place. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 19: Connection

    All connections and cables must be laid out so as to prevent inductive and capacitive interference causing any damage to the device.  Ensure that the infeed lines provide adequate current and voltage carrying capacity. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 20: Connecting The Power Supply

    Digital output DO13–16 supply, 24 V DC (–20% / +25%) max. 2 A Nominal current 2 A at peak load; in case of overload, up to 3 A might flow. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 21: Earth

    (PE connection). The device is now earthed. Where necessary, the device can also be connected directly to the earth. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 22: Data Connections

    USB-, SIO-, CAN-, Ethernet-, PCIe-Controller Ethernet Ethernet Controller internal expansion microSD connector debug digital in inverse-polarity digital out protection power management analog in energie reserve analog out Fig. 4: block diagram Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 23: Digital Outputs (O)

    +24 V (supply from L2+) +24 V (supply from L3+) O 10 O 11 O 12 +24 V (supply from L4+) O 13 O 14 O 15 O 16 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 24 4 adjacent pins with supply from same outputs source (e.g. pins 1-4, power supply L1+) Parallel circuit in two max. 1 A maximum permissible value with a logical outputs connection to increase performance Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 25 USER MANUAL 1.2 | B-FORTIS CC-PRIME SERIES Fig. 6: Principle circuit diagram output, positive switching Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 26: Digital Inputs (I)

    +24 V +24 V +24 V +24 V +24 V I 10 +24 V I 11 +24 V I 12 +24 V I 13 +24 V I 14 +24 V Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 27 Rated load voltage 24 V DC (SELV) – Protection against reverse polarity – Potential isolation Status display One orange LED per input Fig. 8: Principle circuit diagram input, positive switching Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 28 USER MANUAL 1.2 | B-FORTIS CC-PRIME SERIES Fig. 9: Operating ranges of the digital inputs (type 1/3) Item Description Item Description „ON“-area Transition area „OFF“-area signal-to-noise ratio < 1 V Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 29: Counter Inputs

    Examples for counters: up/down; pulse/direction; encoder (A/B) Fig. 10: counter up/down or pulse/direction Designation Designation Up, pulse, A (CNT0) Up, pulse, A (CNT1) Down, direction, B (CNT0) Down, direction, B (CNT1) Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 30: Example For Counter: Capture Input Or Z Input

    The counter inputs must be connected with shielded cables. Supply voltage (24 V DC; GND) and signals of the transmitters must go through the same cable. The SPS and the transmitter must use the same power supply. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 31: Analogue Inputs And Outputs (Aio)(Not For S06)

    AI 8 AI 12 U; ±10 V AI 4 AI 8 AI 12 I; ±20 mA – – – AGND AO 1 AO 3 AO 5 U; 0–10 V Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 32: Analogue Channel Wiring

    250 ms. Digital filtering Possible Time range for averaging Time range for averaging filter settings Operating mode AI-PT 10 ms 2.5 s 100 ms 25 s Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 33: Operating Modes For The Analogue Inputs

    ±15 V. The specified accuracy is only valid for the range –10 to +10 V. From a voltage of ±16 V, the values are distorted considerably and from +23 V an Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 34 Output of digital If a current greater than ±20 mA flows into an value in case of AI (I), a plausible value is still given up to overload approx. ±25 mA. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 35 Analogue filtering Second-grade low- pass filter; time constant T = approx. 215 µs – Greatest temporary 0.5% of measuring deviation during range electrical error testing according to IEC 61131-2 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 36 Analogue filtering Second-grade low- pass filter; time constant T = approx. 500 µs – Greatest temporary 0.5% of measuring deviation during range electrical error testing according to IEC 61131-2 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 37: Data Of The Analogue Outputs

    > 10 ms. Behaviour in stop mode – Voltage output Can be configured in CODESYS. Either the last valid value is used or 0 V is used. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 38: Operating Modes For The Analogue Outputs

    – Greatest temporary 0.5% of measuring deviation during range electrical error testing according to IEC 61131-2 A voltage of more than 30 V may damage the analogue outputs. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 39: Example Connections Of Analogue Inputs And Outputs

    Do not connect to the common GND. The required connections can already be found on the circuit board.  Cables to the analogue sensors/encoders should be connected as directly as possible (avoid the use of terminals and terminal blocks). Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 40: Power Input Ai (I)

    Do not connect to the common GND. The required connections can already be found on the circuit board.  Cables to the analogue sensors/encoders should be connected as directly as possible (avoid the use of terminals and terminal blocks). Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 41: Temperature Measurement Ai (T)

    3-wire measurement The nearest AI (U) connection is used to compensate the resistance in the cable. It can only be used directly in conjunction with the following AI (U/T) channel. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 42: Voltage Output Ao (U)

    Ensure that the cable resistance is substantially lower than the load resistance RL so as to guarantee high measuring accuracy. Take into account the voltage divider between the load and cable resistance. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 43: Can Interface (Only S02 And Higher)

    S2 to ON in order to switch on the 120 Ω terminal resistance between CAN_L and CAN_H.  For baud rates, settings and cable length observe the recommendations of the CiA- 303-1. Example: at 1 Mbit max. 25 m Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 44: Rs 485 / Rs 232 Interface

    As far as possible, the assignment of the interfaces should be carried out in accordance with the specifications given in “MODBUS over Serial Line; Specification and Implementation Guide V1.02”. Fig. 19: RS 485 switchable terminating resistor Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 45: Special Feature S08

    Make sure that the load on the voltage source of 5 V DC on pin 7 of the variant ECC22X2 never exceeds 50 mA.  Avoid an external supply Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 46: Rs 485 Interface

    As far as possible, the assignment of the interfaces should be carried out in accordance with the specifications given in “MODBUS over Serial Line; Specification and Implementation Guide V1.02”. Fig. 21: RS 485 switchable terminating resistor Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 47: Special Feature S08

    Make sure that the load on the voltage source of 5 V DC on pin 7 of the variant ECC22X2 never exceeds 50 mA.  Avoid an external supply Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 48: Ethernet (Switch) Interface

    Meaning according to IEEE 802.3 clause 25 SPEED yellow On = 100 Mbit/s Off = 10 Mbit/s LNK/RCV green Link, Data Receive Flashing: connection active; data transfer underway Off: no connection established Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 49: Ethercat Interface

    Meaning according to IEEE 802.3 clause 25 SPEED yellow On = 100 Mbit/s Off = 10 Mbit/s LNK/RCV green Link, Data Receive Flashing: connection active; data transfer underway Off: no connection established Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 50: Usb Interface

    Before using a USB device, check carefully its power requirements. The USB interface plug is designed to withstand 1,000 plugging and unplugging cycles. Due to the diversity of USB hardware and manufacturers it is not possible for Berghof to test all USB devices.

  • Page 51: Operation

    The device does not have an on/off switch. The device starts automatically when the system is switched on or the power is connected. Switching off The device is switched off when the system is switched off or the power supply is disconnected. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 52: Network Start-Up

    The login screen will appear. Fig. 25: login window Use the following user name and password to log into the device: Name: admin Password: admin The web configuration page will be displayed. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 53 – or – Click on “Reboot” in the web interface and then confirm on the next screen by clicking on “Reboot Module”. The device is now configured and ready for use. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 54: Operation

    Run/Stop shows the system statuses and CODESYS operating statuses. (yellow/green/red) Error (red) shows the device has been stopped due to an error. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 55: Meaning Of The Led Displays

    While the Run/Stop light is flashing yellow: the device is in use and must not be switched off. The device does not show warnings via the LEDs during start-up. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 56 All PLC applications are stopped. – GREEN PLC_ALL_RUNNIN All PLC applications running. PLC_ERROR At least one PLC application is stopped due to an error. – – RED: flashing RESET COLD underway. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 57: Start/Stop

    The time can be set via the web configuration page or the “SysTimeRTC Library” CODESYS library. Changing the battery The battery is not designed to be changed by the user; the manufacturer should be contacted in order to change the battery. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 58: Microsd Card

    Any write protection on the microSD card itself is ignored - data can still be overwritten. The life cycle of the gold-plated contacts is up to 10,000 plugging and unplugging cycles. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 59: Troubleshooting

    XX corresponds to the last 2 digits of the device serial number. Exception: 00 becomes 100. Correct the network settings and make a note of them. Restart the device. Maintenance mode is disconnected. The device is now configured and ready for use. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 60: Maintenance/Upkeep

    If the device is used correctly it should not require maintenance. 7.2. Cleaning  Only clean the device using a dry, lint-free cloth.  Do not use any cleaning liquids. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 61: Uninstallation

    Lift the device away from the top of the support rail. Push the device downwards and remove completely from the support rail. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 62: Disposal

    Dispose of electronic scrap in accordance with national regulations and laws.  Make sure that the battery is completely discharged.  Dispose of the battery according to national regulations and laws via an approved collection point. Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 63: Technical Data

    Dimensions (WxHxD [mm]) 210 x 106 x 48 Weight approx. 750 g Operating conditions Operating temperature Single Core: 0°C to 55°C Dual Core: 0°C to 50°C (if compliant with installation requirements) Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 64 1x Host USB Rev. 2.0, max 1000 Mating cycles Connection system RJ45 (max. 1-3) Serial interfaces No. / type of interfaces 1x RS 232 / RJ45; 2 x RS 485 / RJ45; assignment according to Modbus specifications Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...
  • Page 65 Further information on the battery can be found on the manufacturer’s web site (e.g.: http://www.panasonic.com/industrial/batteries-oem/…). Batteries: UN 3091 – PI 970 Section II button cell (further information according to PSDS/MSDS of the manufacturers; for more information see http://industrial.panasonic.com/ww/downloads/psds). Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 66: Identification Plate

    Date of manufacture (year/calendar CE marking week) Supply voltage and maximum current Disposal information Manufacturer’s logo Manufacturer (manufacturer‘s address) QR code (identification no.) MAC addresses of the device Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 67: Device Variants And Identification

    The options are ordered via the composition "Order number Option1 Option2 ...". z.B.: S-01010104-0204 S001 S002 H001 Beside the order number, additional extensions in the form of hardware, software and customer-specific options are identified as follows: Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 68: Extensions For Tooling And Debugging

    This label can be found on the device and/or on the packaging. Fig. 32: Option label Extensions for tooling and debugging → USB-to-Ethernet-Adapter Order-No.: S-02040101-0000 → USB-to-Wlan-Adapter EasyConnect Order-No.: S-02040102-0000 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 69: Standards And Certificates

    11.1. Standards Applicable directives EMC directive 2014/30/EC RoHS Directive 2011/65/EC (including 2015/863/EU) Applicable standards Standard EN 50581:2012 PLC standard EN 61131-2:2008-4 Emission standards EN 61000-6-3:2012-11 Safety regulations EN 61010-2-201 Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 70: Declaration Of Conformity

    USER MANUAL 1.2 | B-FORTIS CC-PRIME SERIES 11.2. Declaration of conformity Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 71: Customer Services / Addresses

    EtherCAT Technology Group ETG Headquarters Ostendstraße 196 90482 Nürnberg info@ethercat.org www.ethercat.org Beuth Verlag GmbH, 10772 Berlin VDE-Verlag GmbH, 10625 Berlin VDE Verlag GmbH, 10625 Berlin Internet research: www.iec.ch Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | www.berghof-automation.com...

  • Page 72: Appendix

    Mozilla Public License (MPL) → FreeType License (FTL) The source code of the free software can be requested from Berghof customer service at cost price within three years of delivery of the device. 13.2. Table of figures Fig. 1: Overview B-Fortis CC-Prime ....................14 Fig.

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