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Summary of Contents for vc999 TR2
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TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS Art. no. 594.301 Dryer VC999 VERPACKUNGSSYSTEME AG Tel. +41 (0) 71 35 35 900 Melonenstrasse 2 Fax +41 (0) 71 35 35 901 CH-9100 Herisau / Schweiz E-Mail info@vc999.ch...
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Dryer VC999 TR2 EC Declaration of Conformity in accordance with the Machinery Directive 2006/42/EC in accordance with the EMC Directive 2004/108/EC Immunity: DIN EN 61000-6-2 Emission of interference: DIN EN 61000-6-4 Manufacturer Authorised representative VC999 VERPACKUNGSSYSTEME AG Melonenstrasse 2 CH-9100 Herisau...
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Dryer VC999 TR2 The following handover declaration must be completed by the owner. The owner is obliged to return the original completed handover declaration to us. The owner hereby certifies that he/she has understood and taken full note of the operating manual. By signing this document the owner certifies that he/...
Dryer VC999 TR2 Table of contents Introduction .......................9 General information ....................9 Terms ........................10 Copyright protection ....................10 Safety and warranty ....................11 Explanation of the safety instructions ............... 11 2.1.1 Warning safety signs on the machine ...............12 Residual risks ......................13 General safety instructions ..................13 Machine stability .......................14...
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Dryer VC999 TR2 Packaging and transport ..................23 Packing the machine ....................23 Transporting the machine ..................23 Unpacking the machine ....................23 Setting up the machine ..................24 Site requirements ......................24 Foundation ........................24 Safety clearances .....................24 Levelling the machine ....................25 Machine connections .....................26 Electrical connection ....................26 Installation of the machine ..................27...
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Dryer VC999 TR2 9.4.3 Alarm list ........................44 Main menu page 2 ....................45 9.5.1 LOG IN ........................45 9.5.2 LOG OUT ........................46 9.5.3 Information ........................46 9.5.3.1 Software versions .....................46 9.5.3.2 Safety level .......................47 Main menu page 3 ....................48 9.6.1 Machine settings .......................48 9.6.1.1...
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Dryer VC999 TR2 Repairs ........................79 12.1 Repairs to the electronics or control system .............79 12.1.1 Replacing fuses ......................80 12.1.2 Replacing the display ....................80 12.1.3 Replacing the buffer battery of the PLC control system ..........81 Spare parts ......................82 13.1 Ordering spare parts ....................82 Disposal ........................83...
Dryer VC999 TR2 Introduction Introduction General information This operating manual is an integral part of your machine. The information and safety instruc- tions contained herein must be carefully read and adhered to by members of staff who are au- thorised to operate the machine.
This documentation contains information protected by copyright. Any reproduction, copying, scan- ning or forwarding to third parties is expressly prohibited without the express prior permission of VC999 VERPACKUNGSSYSTEME AG. Violators are liable for compensation. 29.11.2013 10/99 Art. No. 594.301...
Dryer VC999 TR2 Safety and warranty Safety and warranty Explanation of the safety instructions All the safety instructions in this operating manual provide the operator with advance warning of potential dangers, potential damage to the machine and the peripheral equipment, as well as error- free, productive work.
Dryer VC999 TR2 Safety and warranty 2.1.1 Warning safety signs on the machine All possible areas of danger are described in this operator manual and are additionally indicated on the machine by warning safety symbols or signs. Please always pay attention to this safety infor- mation and act with corresponding caution.
Dryer VC999 TR2 Safety and warranty Residual risks Even where all precautions have been taken, residual risks still remain. Residual risks are poten- tial, non-obvious risks. Pay particular attention to: Trapped fingers and general injuries from uncoordinated operation. ...
Dryer VC999 TR2 Safety and warranty The owner is solely responsible for workplace safety and the adherence to statutory regulations regarding machine handling. This operating manual is an integral part of your machine. If it is lost or damaged, immediately order a replacement copy from our Customer Service Department.
Dryer VC999 TR2 Safety and warranty Requirements on the operator The machine should only be operated, serviced and repaired by authorised, fully trained and qual- ified personnel. It is the responsibility of the owner to inform operators of possible dangers. The machine is exclusively intended for use by personal aged 14 or older.
Products packed and hermetically sealed in shrink bags are fed into the machine either manually or via a belt or roller conveyor, e.g. from a VC999 packaging machine. When the photoelectric sensor attached on the infeed side of the machine detects an incoming product, the conveyor belt (wire mesh conveyor belt) integrated in the machine is started by the controller.
Dryer VC999 TR2 Description of the machine Structure of the machine Fig. 3/1 Key: Name plate 13 Bar (air knife) right Main switch 14 Reflector Warning notification 15 Strip curtain Height-adjustable machine feet 16 Machine cladding, right Control panel with (touchscreen) display...
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Dryer VC999 TR2 Description of the machine Casing The casing consists of a robust, stainless steel structure. The machine stands on four height- adjustable feet (4). It is fitted at the front with an upward opening service door (12). The belt cartridge (7) with the internal conveyor belt is located behind the service door.
Dryer VC999 TR2 Description of the machine Outfeed roller conveyor (optional) The outfeed roller conveyor (not shown) is optionally available. It can be installed and removed without tools on both sides of the machine. 3.2.1 Operator commands One operator is required at the machine during production in order to carry out the following tasks: ...
Dryer VC999 TR2 Description of the machine 3.3.2 Weight Machine weight VC999 TR2, without options approx. 610 kg 3.3.3 Products Max. product weight approx. 60 kg Max. product dimensions (WxH) 850x330 mm 3.3.4 Belt cartridge Belt cartridge with revolving wire mesh belt (internal transport system) Conveyor belt speed 0.07-0.23 m/s adjustable...
Dryer VC999 TR2 Description of the machine 3.3.7 Controller FX series PLC from Mitsubishi, touchscreen terminal. Operation is conducted on the touchscreen via multilingual operator guidance. Errors are shown on the display as plain text. PLC inputs and outputs cannot be controlled. They can only be observed.
Transporting the machine Always ensure that the machine remains horizontal and is not tilted! Please contact the VC999 Customer Service Department if the machine was tilted or fell over during transportation! Unpacking the machine...
Site requirements The Dryer VC999 TR2 is designed to be used in rooms where the temperature is not below + 5 °C and not above + 24 °C. If the system is to be used in rooms with different ambient temperatures, please contact the our Customer Service Department to have individual electrical components and/ or respective safety devices installed, if necessary.
Dryer VC999 TR2 Setting up the machine Levelling the machine Procedure: 1. Use a spirit level to level the machine horizontally. 2. The feet (1) must be raised or lowered using an open end spanner (size 30) as follows: clockwise to raise (+) ...
Dryer VC999 TR2 Machine connections Machine connections Electrical connection You will find the machine-specific data on the rating plate, which is attached to the machine. Also refer to the information contained in chapter "3.3 Technical data" and the circuit diagrams in chapter "15 Wiring diagrams".
Dryer VC999 TR2 Installation of the machine Installation of the machine Ensure that the machine is in a horizontal and stable position. If necessary, level out the machine according to the description "Levelling the machine". Casing Some parts of the casing must be removed for installation and maintenance tasks. An open ended spanner or one of the socket keys supplied with the machine must be used to remove the casing.
Do not connect the machine if there are any deviations in the data! The machine may only be switched on for the first time by VC999 Customer Service personnel! The leakage current can total a maximum of 9 mA.
Dryer VC999 TR2 Installation of the machine Installation of the water discharge A connection nozzle (1) has been affixed to the bottom rear of the casing to allow for emptying of the catch pan. A hose can be attached to this connection nozzle to flow the drained water out to a specific desti- nation.
Dryer VC999 TR2 Installation of the machine Clean machine Always clean the machine after installation: 1. Remove any adhesive tape and packaging waste. 2. Remove all foreign objects from the water tank. 3. Inspect the drying compartment with the conveyor belt and collecting tray for contamination and, if necessary, clean it.
Dryer VC999 TR2 Start-up Start-up Initial start-up The initial start-up may only be performed by VC999 Customer Service repre- sentatives! This process also serves as a comprehensive training session for the customer's personnel. WARNING Unauthorised initial start-up itself can result in injury or damage to equipment or property! 8.1.1...
Dryer VC999 TR2 Start-up Casing 1. Are all the panels and covers in place? 2. Have the two protective rollers been installed on the belt cartridge? 3. Has the service door been closed and locked using both star knobs? 8.1.2...
Dryer VC999 TR2 Operation Operation This chapter is intended for the machine operator. It provides all the information needed to operate the machine, from starting the machine to operating and stopping it. General instructions Do not process spoilt foodstuffs! ...
Dryer VC999 TR2 Operation Explanation of the indicator lamps Operating Status Meaning elements START button Flashing The machine is ready for operation. Press the button to start production. Illuminated Machine is in operation, production running. STOP button Flashing The machine is in rundown mode and goes into "ready"...
Dryer VC999 TR2 Operation 9.3.3 Operation via the display The machine is primarily operated and programmed via the interactive touchscreen display. Screens The individual displays are referred to as screens. The background colours have the following meanings: White background No faults are present. Operation is running normally.
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Dryer VC999 TR2 Operation For example: switched on (ON) switched off (OFF) Menu For the most part, operators navigate their way through the screens via interactive symbols (icons) which are language independent. A specific screen is activated by pressing these icons on the display.
Dryer VC999 TR2 Operation 9.3.4 Access rights Access rights for operating the machine via the display are classified into four safety levels. Each safety level is allocated to a specific group of people who have corresponding access rights for machine operation, maintenance or repairs:...
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Dryer VC999 TR2 Operation Main menu Page 1 Program parameters Operating hours counter Alarm list Conveyor belt, internal Overall operating hours Time of display Blower Conveyor belt Display of fault number Throughput operation Blower Fault description Manual operation of bars...
Dryer VC999 TR2 Operation Main menu page 1 The main menu page 1 appears after switching on the ma- chine or when switching it on after an EMERGENCY STOP, provided the machine is free from errors and in its initial po- sition.
Dryer VC999 TR2 Operation 9.4.1.1 Internal conveyor belt The operating status and the percentage speed of the inter- nal conveyor belt are displayed in this mask. Set point = percentage speed Fig. 9/6 Only possible from safety level 1 and above: The speed can be changed by pressing the displayed value.
Dryer VC999 TR2 Operation 9.4.1.3 Continuous operation In this screen you can switch the continuous operation mode on or off. Fig. 9/8 Internal conveyor belt or inching function bar right (depending on safety level) Blower 9.4.1.4 Inching function Bar right In this screen the right bar can be moved up or down using the inching function.
Dryer VC999 TR2 Operation 9.4.2 Operating hours counter Press the Operating hours counter symbol (on main menu page 1) to access further sub-menus which can be opened in succession via the arrow buttons. They display the operating hours of various components and devices (if installed) as well as the total operating hours of the machine.
Dryer VC999 TR2 Operation 9.4.3 Alarm list Press the Alarm list symbol (on main menu page 1) to ac- cess a summary of all previously triggered alarms. Fig. 9/14 The information shown on-screen has the following mean- ing: TIME Displays the time when the alarm occurred.
Dryer VC999 TR2 Operation Main menu page 2 Press the right facing arrow on main menu page 1 to open main menu page 2. Press the symbols on main menu page 2 to access the fol- lowing sub-menus: Fig. 9/16...
1. To do so press the symbol LOG OUT. Fig. 9/18 9.5.3 Information This sub-menu displays important information that is partic- ularly useful for VC999 service personnel: PLC software version Terminal software version Safety level ...
Dryer VC999 TR2 Operation 9.5.3.2 Safety level The currently active safety level for the access rights and the machine number are displayed here. Fig. 9/21 Information Software versions 29.11.2013 Art. No. 594.301 47/99...
Dryer VC999 TR2 Operation Main menu page 3 Press the right facing arrow twice on main menu page 1 to open main menu page 3. Prerequisite: You must be logged in with at least safety level 3! Fig. 9/22 Press the symbols on main menu page 3 to access the following sub-menus:...
To change the transportation direction of the whole machine, electrical and mechanical modifications must be made to the dryer. These modifications may only be carried out by a VC999 service technician. Please contact the VC999 Customer Service Department. Mtr. I-current (motor current conveyor belt) Use this function to adjust the motor current for the frequency converter.
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Dryer VC999 TR2 Operation This mask provides the following information: Rundown time of the conveyor belt Blwr. I-current (Motor current blower) Fig. 9/26 Rundown time of the conveyor belt Use this function to set the rundown time of the conveyor belt and the blower. This is the time during which the conveyor belt continues to run after the product has passed the photoelectric sensor.
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Dryer VC999 TR2 Operation Adjustment of the bottom position for the right bar 1. Press the left button (key is inverted). The right bar makes a reference pass and moves to the current bottom position. As soon as the bottom position is reached, the left button starts to blink.
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Dryer VC999 TR2 Operation When the defect mode is activated, the communication port to the frequency converters is deactivated. This prevents any further adjustments to the speed of the conveyor belt and the blower. The machine is only operated via the set fixed frequency.
Dryer VC999 TR2 Operation 9.6.2 Inputs / Outputs The statuses of the PLC inputs and outputs are dis- played in the two diagnostic masks. Fig. 9/32 Inputs Signal at the PLC input Fig. 9/33 The inputs cannot be changed! Outputs Signal at the PLC output Fig.
Dryer VC999 TR2 Operation Starting production If the machine has been installed according to the description in chapter "7 Installation of the machine" and is ready for operation, the process can be started. Proceed as follows: 1. Now press the flashing START button to start the conveyor belt and the blower.
The information given below on troubleshooting covers the most common types of malfunction. Consult the manufacturer's customer service department at VC999 VERPACKUNGSSYSTEME AG if you come up against a problem for which no troubleshooting instructions are given here.
Before starting, switch off the main switch and put a padlock on it to prevent the machine being turned on inadvertently. Keep the key out of the reach of other people! All repairs must be carried out by the VC999 Customer Service Department! Fault Possible cause...
"10.2.1.2 Adjustment of the photo- el. sensor on the blower system") Photoel. sensor defective Replace the photoel. sensor Contact the VC999 Customer Service Department Excessive air outlet Strip curtain not installed or de- Install the strip curtains or replace de-...
Dryer VC999 TR2 Operating messages and faults 10.2.1.2 Adjustment of the photoel. sensor on the blower system The photoelectric sensors are mounted and configured at the factory. The following instructional steps are only to be undertaken if the photoelectric sensor system requires some modification, such as during faults or when replacing spare parts.
Dryer VC999 TR2 Operating messages and faults 10.2.1.3 Throughput schematics Left throughput Fig. 10/5 Right throughput Fig. 10/6 Bar right Bar left Sensor 1 Sensor 2 Sensor 3 29.11.2013 Art. No. 594.301 59/99...
Dryer VC999 TR2 Operating messages and faults 10.3 Error messages In the event of a fault the alarm screen (Fig. 10/7) appears. It includes the error number and an error message. In some cases, production is stopped. Alarm screen The alarm screen contains not only the acknowledged but- ton on the right, but also two additional buttons as well.
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F01 PLC status PLC error Switch the machine off and then re- start it. If the error occurs again, ple- ase contact the VC999 Customer Service Department. F02 PLC battery This message appears if the The battery must be replaced as soon charge state of the PLC buffer as possible.
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Dryer VC999 TR2 Operating messages and faults No. Error message Possible cause Remedy F20 Error sensor 1 Over-large product in the Insert properly sized product Bar right machine Governor not moving up- Check servo drive ward ...
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Dryer VC999 TR2 Operating messages and faults No. Error message Possible cause Remedy F25 Error sensor 1 Over-large product in the Insert properly sized product Bar left machine Governor not moving up- Check servo drive ward ...
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Dryer VC999 TR2 Operating messages and faults No. Error message Possible cause Remedy F39 Photoel. sensor Photoel. sensor actuated for lon- Check the photoel. sensor setting. ger than 10 mins. Possible rea- sons are: Remove the jam Product jam ...
Neither are provided in this operating manual. The Dryer VC999 TR2 is largely maintenance-free. However, regular care and a minimum amount of maintenance work are essential to guarantee perfect operation. They include: ...
Dryer VC999 TR2 Maintenance 11.1 Cleaning 11.1.1 Cleaning agents Assemblies Cleaning agent General Do not use abrasive or scratching cleaning agents. Housing and panelling parts Use standard commercially available cleaning agents which are chlorine-free chromium steel cleaning agents that satisfy the rel- evant hygiene regulations.
Clean the blower's intake filter from dust and particles. The procedure is described in chapter "11.1.3 Clean blower filter". Annually A full maintenance and inspection service provided by the VC999 service team is recommend- ed after 1,500 operating hours (at least once a year). 29.11.2013 68/99...
The main filter requires more time to dry. For this reason we recommend inserting a spare main filter while cleaning is being performed. Spare parts can be ordered from the VC999 customer service (see Chapter "13.1 Ordering spare parts"). Additional information about cleaning and servicing the blower can be found in the documentation included by the manufacturer.
Dryer VC999 TR2 Maintenance 11.1.3.1 Clean pre-filter casing Procedure: 1. Remove the left machine cladding (Fig. 3/1, Item 24) and the interior cover (Fig. 3/1, item 23). 2. Remove the safety nut and the washer (Fig. 11/1, item 1 and 2) and the stop plate (3) at the blower filter.
Dryer VC999 TR2 Maintenance 11.1.4 Cleaning the belt cartridge and sieve Procedure 1. If installed on the machine, disconnect the optional infeed and outfeed roller conveyors (1, 2). They can be simply raised and then removed without the need for tools.
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Dryer VC999 TR2 Maintenance The machine must not be operated without the two protective rollers (8) installed on both sides of the belt cartridge (5)! 9. Install the belt cartridge (5) in the machine. Make sure that the notch (10) on the belt cartridge corresponds to the position of the motor shaft (11).
Make sure that the door seals and protective curtains are functioning correctly and are not worn. The sealing elements must be replaced if excessive blower air escapes from the ma- chine. Contact the VC999 Customer Service Department. Check the state of the blower wheel.
2. Check the belt tension on the belt cartridge (1). Situation A: The belt tension is correct. Situation B: The belt tension is not correct. The wire mesh con- veyor belt must be replaced by the VC999 service team. Fig. 11/6 11.2.2 Check belt tension on blower The belt tension is measured using the included gauge.
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Dryer VC999 TR2 Maintenance Procedure 1. Remove the machine cladding from the right side of the machine (Fig. 3/1, Item 16). 2. Remove the protective covering (4) from the blower. 3. Position the measurement gauge halfway across the belt and halfway between the two drive wheels (5).
Maintenance work is carried out on the machine to ensure trouble-free operation. We recommend you subject the machine to a full maintenance cycle at least once a year. The VC999 Customer Service Department can be contacted on request for all maintenance and servicing work.
Dryer VC999 TR2 Maintenance 11.3.1.1 Adjust belt tension on blower Procedure 1. Prerequisite: Remove right machine cladding (Fig. 3/1, Item 16) and protective covering on blower as described in Chapter "11.2.2 Check belt tension on blower". 2. Loosen the 4 screws (1) of the motor fastening plate.
Dryer VC999 TR2 Maintenance 11.3.1.3 Service blower air lines Check blower air lines (1) and their interfaces to blower (2) and air knives for leaks. Procedure 1. Remove the cover on the rear of the machine (Fig. 3/1, Item 20).
Neither are provided in this operating manual. If necessary, call in the VC999 Customer Service Department. You will find the Customer Service address with contact numbers in chapter "1 Introduction".
Dryer VC999 TR2 Repairs 12.1.1 Replacing fuses Procedure 1. Set the main switch to 0. 2. Disconnect the machine from the power supply. 3. Use the triangular socket spanner to open the electric cabinet. 4. Replace the blown fuse or reset a tripped thermal circuit breaker.
Dryer VC999 TR2 Repairs 12.1.3 Replacing the buffer battery of the PLC control system The buffer battery of the PLC is located in the elec- trical cabinet. Procedure 1. Set the main switch to 0. 2. Disconnect the machine from the power supply.
Spare parts must correspond to the technical requirements of the machine manufacturer. Only use original VC999 spare parts! On request the VC999 Customer Service Department can provide you with a separate list of spare parts. Please follow the following instructions when you order spare parts: 1.
Dryer VC999 TR2 Disposal Disposal When purchasing lubricants and films always consider their environmental compatibility, any health risks they may present, the statutory regulations for their disposal and the local options for correct disposal. The owner is responsible for disposing of the machine. He/she is responsible for ensuring that the machine is disposed of carefully and in compliance with the applicable local regulations.
Dryer VC999 TR2 Appendix Appendix 16.1 Safety-related spare parts Spare parts must correspond to the technical requirements of the machine manufacturer. Only use original VC999 spare parts! Teile-Nr. / Bezeichnung / Typ / Hersteller / Part No. Designation Type Producer Endschalter / 593.375...
Dryer VC999 TR2 Index Electrical installation 28 Access cover 17 EMERGENCY STOP 34, 54 Access rights 38 EMERGENCY STOP button 17, 34 Adjust belt tension on blower 77 Error messages 60 Adjustment of bar position 51 Adjustment of the lock on the service door 57 Faults 55 Adjustment of the photoel.
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Dryer VC999 TR2 Manual reference pass 50 Safety level 38, 47 Manual reference pass bar 50, 51 Safety-related spare parts 97 Menu 37 Scope of delivery 19 Motor current blower 50 Service blower air lines 78 motor current conveyor belt 49...
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