Stark 58108 Owner's Manual And Safety Instructions

Stark 58108 Owner's Manual And Safety Instructions

Walkie electric truck pallet

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WALKIE ELECTRIC TRUCK PALLET
ITEM # 58108
OWNER'S MANUAL AND SAFETY INSTRUCTIONS
SAVE THIS MANUAL. KEEP THIS MANUAL FOR SAFETY WARNINGS, PRECAUTIONS, ASSEMBLY,
OPERATION, INSPECTION, MAINTENANCE AND CLEANING PROCEDURES. WRITE THE PRODUCT'S
SERIAL NUMBER ON THE BACK OF THE MANUAL, OR THE MONTH AND YEAR OF PURCHASE IF
PRODUCT HAS NO SERIAL NUMBER
FOR QUESTIONS, PLEASE CALL CUSTOMER SERVICE: 909.628.4900

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Summary of Contents for Stark 58108

  • Page 1 WALKIE ELECTRIC TRUCK PALLET ITEM # 58108 OWNER’S MANUAL AND SAFETY INSTRUCTIONS SAVE THIS MANUAL. KEEP THIS MANUAL FOR SAFETY WARNINGS, PRECAUTIONS, ASSEMBLY, OPERATION, INSPECTION, MAINTENANCE AND CLEANING PROCEDURES. WRITE THE PRODUCT’S SERIAL NUMBER ON THE BACK OF THE MANUAL, OR THE MONTH AND YEAR OF PURCHASE IF PRODUCT HAS NO SERIAL NUMBER FOR QUESTIONS, PLEASE CALL CUSTOMER SERVICE: 909.628.4900...
  • Page 2: Safety Warnings

    SAFETY WARNINGS Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in injury and/or property damage. Save all warnings and instructions for future reference. The warning and safety instructions in this manual are not meant to cover all possible conditions and situations that may occur.
  • Page 3: Product Information

    PRODUCT INFORMATION...
  • Page 4 PRODUCT INFORMATION...
  • Page 5: Handlebar Assembly

    HANDLEBAR ASSEMBLY Lifting point STEP 1: Use a lifting machine to lift the car from the packing box an place it in position. Note: Pay attention to the lifting point (shown above). In order to avoid scratches, a mat should be placed on the ground, under the unit.
  • Page 6 STEP 2: Take out the handle assembly, battery and manual from the box.
  • Page 7 STEP 3: Use the tooling to disassemble the elastic cylindrical pin and small shaft (see the red arrows in the picture above) and set them aside for later use.
  • Page 8 STEP 4: Put the handlebar assembly into the handle seat. Then insert the chain into the small hole at the end of the handle and clamp the bolt at the bottom end of the chain into the U-shaped part of the lowering pedal. Then put the small shaft into the fixing hole and install the cylindrical pin.
  • Page 9 STEP 5: After removing the screws on the left side of the motor cover, assemble the wires on the handle and the other end under the motor cover. Install the motor cover in place and fix it with screws. Insert the battery into the battery slot, then after the connection is complete, turn on the key switch and turn it on.
  • Page 10 PARTS INFORMATION / OPERATION 1. Falling Knob 2. Driving Button 3. Lifting Button 4. Emergency Reverse 5. Horn 6. Electricity Meter 7. Falling Button 8. Slow Speed Button BRAKING • Turn the travel switch (2) to "0" position or release the switch to make the truck brake until it stops. •...
  • Page 11: Operation

    OPERATION The main working body of a moving truck is the fork, which relies on a fork to carry the pallet or cargo for transport and short distance transportation.The expansion of the cylinder is realized by the control of the operating handle, and the pressure oil is provided by the pumping station.
  • Page 12: Hydraulic Schematic

    ELECTRICAL SCHEMATIC DIAGRAM ELECTRICAL SCHEMATIC HYDRAULIC SCHEMATIC...
  • Page 13 OPERATION To Start: Plug in the lithium battery interface. Then open the electric lock. Lifting and Lowering: To lift, use the button on the handle. To lower, hold the drop knob. Driving: Rotate the handle to the driving range. A and C is brake range. B is driving range. Slowly rotate the accelerator to start the truck.
  • Page 14 OPERATION Braking: When the accelerator is released normally, the truck will stop until the brake is held in the car through the regenerative braking of the motor. When emergency braking, the operating handle is quickly turned to zone A or area C (figure 9), and the brake is carried to the death to realize the emergency braking function. Parking: Release the acceleration button to stop the moving truck and slow down the truck until the brakes are on.
  • Page 15: Maintenance

    MAINTENANCE Cleaning Operation: Flammable liquid can not be used for cleaning the stacker. Before cleaning, take safety precautions to prevent electric sparks (e.g. sparks caused by short circuit). When operating the accumulator, connectors on it must be disconnected. Use soft air suction or compressed air, non-conductive and anti-static brushes to clean electric and electronic components.
  • Page 16 MAINTENANCE...
  • Page 17 MAINTENANCE BATTERY MAINTENANCE, CHARGING AND MAINTENANCE. Any operation of the battery must be guaranteed to stop the truck and put it in a safe position. MAINTENANCE PERSONNEL. Battery charging, maintenance and replacement must be operated by qualified professionals. You must carefully read the manual, supply preparation and charging requirements before preparing for the operation.
  • Page 18 MAINTENANCE Uninsulated terminal poles on the accumulator should be protected with an insulated cover. When connecting the accumulator and socket, make sure to stop the device and put the switch at position “0”. When replace or install the accumulator, make sure the accumulator is fixed securely in battery box. STORAGE, TRANSPORTATION, AND INSTALLATION OF THE ACCUMULATOR The device must be parked on the level ground steadily.
  • Page 19 MAINTENANCE...
  • Page 20: Body Assembly

    BODY ASSEMBLY...
  • Page 21 BODY ASSEMBLY Code No. Description Specification Qty. Remark 03.01049 Hexagon socket head cap screws M6×20 GB/T 70.1-2000 03.0257 Hexagon nut GB/T 6170-2000 33.050.0001 Main frame welding (550Type) 33.050.0002 Main frame welding (685Type) 30.44.037 Front sealing plate 03.0087 Hexagon socket head screw M6×10 GB/T 70.3-2000 02.0243...
  • Page 22: Connecting Rod Assembly

    CONNECTING ROD ASSEMBLY...
  • Page 23 CONNECTING ROD ASSEMBLY Code No. Description Specification Qty. Remark 03.0691 Composite set Φ16×Φ19×15 Ring rod assembly ( 550 33.050.0005 Type) 33.050.0006 Ring rod assembly ( 685 Type) Composite set with Φ35×Φ28×Φ25×2 03.04422 shoulder 30.01.6601 Push-rod bracket Hexagon thin 03.0943 M22×1.5 GB/T 6173-2000 thread 33.030.0020...
  • Page 24 DRIVING ASSEMBLY (HAND LOWERING)
  • Page 25 DRIVING ASSEMBLY (HAND LOWERING) Code No. Description Specification Qty. Remark 30.20.0003 1.5t/1.8t Handle Components 82.451.0007 2.0t Hexagon socket head cap 30.01570 M8×30 GB/T 70.1-2000 screws 03.0013 Spring Washer Φ8 GB/T 93-1987 30.20.0004 Motor Mounting plate left 30.20.0005 Motor Mounting plate right 03.0739 Steel ball Φ19.05...
  • Page 26 DRIVING ASSEMBLY (ELECTRIC LOWERING)
  • Page 27 DRIVING ASSEMBLY (ELECTRIC LOWERING) Code No. Description Specification Qty. Remark 82.451.0003 Handle Components 1.5t/1.8t Handle Components 82.451.0004 (REMA) 82.451.0005 Handle Components 2.0t Handle Components 82.451.0006 (REMA) 30.20.0014 Axis of rotation GB/T879.2-200 03.03030 Elastic cylindrical pin Φ5×35 02.FGJ.3447 Motor cover Cross screw with large 03.0632 M5×12 GB 973-1976...
  • Page 28 30.20.0013 Spring head 02.01.21380 The spring for handle 03.90.0121 Thrust ball bearing 51113 GB/T 301-1995 33.048.0001 Balance frame welding L 30.20.0006 Bearing bridge Balance frame welding 33.048.0002 GB/T879.1-200 03.0306 Elastic cylindrical pin Φ5×40 30.20.0002 Drive coupling shaft Deep groove ball 03.90.091 6013-2Z GB/T 276-94...
  • Page 29 DRIVING ASSEMBLY Code No. Description Specification Qty. Remark GB/T13871-92 Framework oil seal VC 130*145-10 03.01049 Hexagon socket head cap screws M6×20 GB/T 70.1-2000 03.0011 Spring Washer Φ6 GB/T79-1987 1115-220000-0B Driving wheel Z130D750-24A1-2 1.5t/1.8t 6.5S Driving motor Z130BLD750-48A 2.0t 1-30S JX6-2 Connecting box GB/T1096-2003 Key 5*5*14 double round head...
  • Page 30 OPERATING HANDLE ASSEMBLY (LOWERING)
  • Page 31 OPERATING HANDLE ASSEMBLY (LOWERING) Code No. Description Specification Qty. Remark 16.0038 Belly switch 16.0246 Metal button GQ19SH-10 02.DLB.317703 1.5t/1.8t Electricity meter (SL15GL) 02.DLB.317705 2.0t 02.FGJ.32834 Handle upper cover 02.01.9048 1.5t/1.8t Accelerator (SL15GL) 02.01.9270 2.0t 02.FGJ.3416 Handle lower cover 03.03644 Hexagon socket head cap screws M5×50 GB/T 70.1-2000 03.01410...
  • Page 32 35 30.01.3293 Pressing Roller 36 30.02.047 Shaft 37 03.0702 Elastic cylindrical pin Φ3×22 GB/T 879.1-2000 OPERATING HANDLE ASSEMBLY...
  • Page 33 OPERATING HANDLE ASSEMBLY Code No. Description Specification Qty. Remark 16.0038 Belly switch 02.01.9048 1.5t/1.8t Accelerator 02.01.9270 2.0t 16.0246 button switch GQ19SH-10 02.DLB.317703 1.5t/1.8t Electricity meter (SL15GL) 02.DLB.317705 2.0t 02.FGJ.3415 Up cover for handle Hexagon socket head cap 03.0147 M6×16 GB/T 70.1-2000 screws 03.0011 Spring washer...
  • Page 34: Handle Assembly

    HANDLE ASSEMBLY...
  • Page 35 HANDLE ASSEMBLY Code No. Description Specification Qty. Remark 02.SB.3186 Handle(with 1.5t/1.8t Coulombmeter and coded 02.SB.3187 2.0t lock)REMA P/N CAN BUS Hexagon socket head cap 03.0145 M6×12 GB/T 70.1-2000 screws 03.0011 Spring washer Φ6 GB/T 93-1987 03.0003 Big washer Φ6 GB/T 96.1-2002 30.20.0011 Handle welded(REMA)...
  • Page 36 ELECTRICAL CYLINDER...
  • Page 37 ELECTRICAL CYLINDER Code No. Description Specification Qty. Remark CDD-ME2T-685-35-0001 Plunger lever DHS35 Dustband GB/T3452.1-1992 O ring Φ41×3.5 UHS35 Seal ring CDB-MA2T-685-0050 Compound gasket Φ10 CDB-MA2T-685-0060 The little screw CDD-ME2T-685-35-0002 Outer cylinder GB/T3452.1-1992 0 ring Φ69×2.5 GB/T3452.1-1992 0 ring Φ42×2 CDB-MA2T-685-35-0003 Inner cylinder CDD-ME2T-685-0020 Small pump core...
  • Page 38 POWER UNIT PARTS...
  • Page 39: Power Unit

    POWER UNIT Code No. Description Specification Qty. Remark 02.01.9264 DC contactor 03.1045 Hoop 02.DJ.33628 1.5t/1.8t DC electric motor 02.DJ.33627 2.0t SL15L3-04.3.8 The fuel tank gauge M10×1 03.0480 Combination gasket Φ10 GB892-77 02.01.9332 Coupling 02.01.9334 1.5t/1.8t Solenoid valve 02.01.9335 2.0t 02.01.9336 Valve body 03.05162 O rubber seal...
  • Page 40: Electrical Assembly

    ELECTRICAL ASSEMBLY...
  • Page 41 ELECTRICAL ASSEMBLY Code No. Description Specification Qty. Remark 02.XDC.3415 24V/20AH 1.5t/1.8t std 02.XDC.3423 24V/30AH 02.XDC.3416 24V/40AH 1.5t/1.8t opt LI-Battery 02.XDC.3417 24V/60AH 02.XDC.3418 48V/20AH 2.0t std 02.XDC.3424 48V/30AH 2.0t opt 02.KZQ.2151 1212P-2501 02.KZQ.2377 1212C-2506 1.5t/1.8t 02.KZQ.2376 D2-3101 Controller 1226BL-410 02.KZQ.2374 1226BL-415 02.KZQ.2156 Hexagon socket head cap 03.01410...
  • Page 42: Please Read The Following Carefully

    DISCLAIMER PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.

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