Applifast 2581 Series Instruction Manual

Hydraulic installation tools

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Summary of Contents for Applifast 2581 Series

  • Page 1 Toll Free 1 800 563 1293 applifast.com...
  • Page 2 Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools {HK1173) ■■■ HOWMET AEROSPACE EC Declaration of Conformity Manufacturer: Howmet Aerospace, LLC, Industrial Products Group, 1 Corporate Drive, Kingston, NY, 12401, USA Description of Machinery: Models 2400, 2480, 2500, 2580 family of hydraulic installation tools and specials based on their design ( e.g.
  • Page 3 Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) Safet Instructions _______________ ..;;;;..;;;; ...., ..,;: assembly before installing the next fastener. GLOSSARY OF TERMS AND SYMBOLS: 15.Check clearance between trigger and work piece to Product complies with requirements set forth by ensure there is no pinch point when tool is activated.
  • Page 4: Noise Hazards

    Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) Safety Instructions (continued) IV. REPETITIVE MOTION HAZARDS: instructions and as required by occupational health and 1. When using assembly power tool, the operator can safety regulations.
  • Page 5: Specifications

    Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) Description The 2581, 2582, and 2583 series, with appropriate nose Huck Hydraulic Installation Tools are designed to be powered by Huck Powerig® Hydraulic Unit models 913H, assemblies, install a wide range of Huck blind fasteners and HUCKBOLT®...
  • Page 6: Principle Of Operation

    Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) Principle of Operation A trigger controls the PULL and RETURN strokes. When the trigger is pressed, hydraulic pressure is directed to PULL side of the piston, and fastener installation begins. At the end of PULL stroke, before the trigger is released, piston uncovers fiats of unloading valve, thus unloading pressure by allowing fiuid to fiow back to Powerig®...
  • Page 7: Optional Equipment

    Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools ( HK1173 ) Optional Equipment To maintain CE conformity, only CE compatible equipment should be used with these tools. Installation tools and nose assemblies are the only CE components unless otherwise noted.
  • Page 8: Preparation For Use

    Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) Preparation for Use Read all WARNINGS and CAUTIONS before operating or performing maintenance on HUCK equipment. I/� CONNECTING THE TOOL WARNINGS: Remove shipping caps from ends of pipe plug fittings.
  • Page 9: Hydraulic Fittings

    Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) Operating Instructions FOR SAFE OPERATION, THIS SECTION MUST BE READ AND UNDERSTOOD. CORRECT CORRECT Do NOT install a fastener without a Do NOT pull a fastener with the workpiece (structure to be fastened), a pin, and a properly oriented collar in place.
  • Page 10: Maintenance

    Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) Maintenance GOOD SERVICE PRACTICES SERVICE PARTS KIT The efficiency and life of your installation tool Service parts kits contain perishable parts for your depends upon proper maintenance and good service specific tool.
  • Page 11 Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) Disassembly The following procedure is for complete disassembly. DISASSEMBLE CYLINDER ASSEMBLY Disassemble only subassemblies necessary to check 7. Remove deflector from end cap. Remove socket head and replace damaged seals, wipers, back-up rings and screw from end cap (barbed retainer of 2581/A2581).
  • Page 12: All Models

    Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) Assembly Refer to appropriate illustrations and Clean 5. Install stop and thread retaining nut onto cylinder to MAINTENANCE. components with mineral spirits or similar solvent. Inspect act as a stand-off.
  • Page 13 Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) 2581 & A2581 Head and Handle Assembly Figure 9 123142 Rear Giana Assembly 129565 Cylinder 110 70 Stop Part Stroke Dump Tool Number Limiter Valve Stroke...
  • Page 14 Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173} 2582 & A2582 Head and Handle Assembly Figure 10 12067 8 Piston Assy 108279 Pintail Tube 110670 1 17 824 Stop Retammg Nut Unloading (Dump) Valve...
  • Page 15 Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) 2583 & A2583 Head and Handle Assembly Figure 11 129563 Cylinder Piston Assemb 120679 2583/A258 131490 (2�83-MGL-12 �eta1rnng Nut andle 124867-1 (2583/ A2583) 131483 (2583-MGL-12) NOTES: 1.
  • Page 16 Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) 2581, 2582, 2583 Trigger, Hoses, and Cord Figure 12 See Figure 09 for 2581 and A2581 Head Assembly part numbers. See Figure 10 for 2582 and A2582 Head Assembly part numbers.
  • Page 17 Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) A2581, A2582, A2583 Trigger and Hoses Figure 13 124887 Air Trigger Housing 112555 See Figure 09 for 2581 and A2581 Head Assembly part numbers. Trigger See Figure 10 for 2582 and A2582 Head Assembly part numbers.
  • Page 18: Troubleshooting

    Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) Troubleshooting Always check the simplest possible cause of a malfunction first. For example, a loose or disconnected trigger line. Then proceed logically, eliminating each possible cause until the defective part is located. Where possible, substitute known good parts for suspected defective parts.
  • Page 19: Limited Warranties

    Toll Free 1 800 563 1293 applifast.com 2581 2582 2583 Hydraulic Installation Tools (HK1173) Limited Warranties Limited Lifetime Warranty on Bob Tail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its Bob Tail®...
  • Page 20 251 Cree Crescent, Winnipeg, MB Canada R3J 3X4 Tel: 204 837 8361 • 1 800 563 1293 info@applifast.com...

This manual is also suitable for:

2582 series2583 series

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