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Installation and Operation Manual
Features
 4-20mA, 0-10VDC, 0-5VDC, Potentiometer,
Open/Close command inputs
 4-20mA or 0-10VDC self-powered transmitter
 Programmable fail positions on loss of command
signal: In Place, CW, CCW, % Value
 LCD screen with 5-point joystick for menu navigation
 Expansion module slot
 External brake control for spring return actuators
 Motor temperature monitor by thermistor input
Sleep mode
Overview
The Triac TMC4 control card is a motor controller intended to be used in electric actuators rated for running current loads
up to 10 amps. The TMC4 control card is available in two versions. An AC version can drive reversible AC motors with a
85-250VAC supply voltage, or a DC version can drive DC motors with a 24VDC supply voltage.
The LCD screen provides easy viewing of status and configuration while a 5-point joystick allows easy navigation through
the various configuration menus and settings. An optional module slot permits expansion on the capabilities of the
controller to support various communication busses or other control and interface options.
The TMC4 provides two main positioning options; proportional or two position. When operated as a proportional controller,
the TMC4 compares an external command signal to a position feedback from a potentiometer connected to the output
shaft of the actuator. When the two signals differ by a given magnitude, the TMC4 controller will energize the motor to
operate either clockwise or counterclockwise to reduce the difference between the two signals. When operated as two-
position controller, the TMC4 receives an open or close command, and drives the actuator clockwise or counterclockwise
until activation of a position limit switch is detected.
The TMC4 is designed to be mounted using PEM Snap-Top spacers for easy mounting and removal without the need for
screws, while still providing a secure mount for most conditions.
The TMC4 must be installed in an appropriate enclosure to avoid electrical shocks. When operating,
high voltages will be present on the controller, requiring caution during the installation process. Power
should be deenergized before making wire connections to the TMC4. A heater and thermostat should
be used when possible, to prevent condensation.
www.atcontrols.com
TMC-4 Control Card (v3.00)
1
TMC-4 Control Card
for Electric Actuators
Installation & Maintenance Manual
07/02/21
IOM08139 REVISION 04

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Summary of Contents for A-T Controls Triac TMC-4

  • Page 1  TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual Installation and Operation Manual TMC-4 Control Card (v3.00) Features  4-20mA, 0-10VDC, 0-5VDC, Potentiometer, Open/Close command inputs  4-20mA or 0-10VDC self-powered transmitter  Programmable fail positions on loss of command signal: In Place, CW, CCW, % Value ...
  • Page 2: Table Of Contents

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual Contents Layout .................................. 3 1.1. Dimensions ................................4 Wiring and Operation ............................5 2.1. Terminals ................................6 2.2. Wiring Diagrams ..............................7 2.3. Input / Output Signal Configurations ........................8 Menu ..................................
  • Page 3: Layout

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 1. Layout 1 – Power / Motor Terminals (P1) 8 – Thermistor Header (P8) (option) Terminals for connecting supply power, motor 2 point connection header for optional motor connections, enclosure heater, and for external brake for temperature monitor thermistor to prevent motor spring return actuators.
  • Page 4: Dimensions

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 11 – Joystick 13 – LEDs 5-way joystick (up, down, left, right, center) for menu navigation and adjustment of parameters and settings. UP ▲ (PREVIOUS) ◙ CENTER (CONFIRM) LEFT ◄ RIGHT ►...
  • Page 5: Wiring And Operation

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 2. Wiring and Operation Using brake output on incorrect brake type may damage the TMC4 card, brake or The supply voltage and motor should be connected as actuator. shown in the wiring section. SUPPLY HEATER Supply voltage is connected to terminals (P1-2) and (P1-...
  • Page 6: Terminals

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 2.1. Terminals (P1) (P2) Power / Motor Function Signal / Comm Function Terminals Terminals Supply power output for heater. +24V Out Auxiliary 24VDC output. Heater L/+ Internally connected to Supply L/+ terminal. I/O 1 (A1) Command signal input.
  • Page 7: Wiring Diagrams

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 2.2. Wiring Diagrams AC Proportional Control AC Two Position Control DC Proportional Control DC Two Position Control 04/06/22 www.atcontrols.com IOM08139 REVISION 04...
  • Page 8: Input / Output Signal Configurations

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 2.3. Input / Output Signal Configurations Command Type = mA Sinking Command Type = mA Sinking Externally Powered Loop Control 2-Wire Transmitter Control Command Type = 5V and 10V Command Type = Potentiometer Command Type = On-Off Command Type = On-Off...
  • Page 9: Menu

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 3. Menu 04/06/22 www.atcontrols.com IOM08139 REVISION 04...
  • Page 10: Status Screens / Manual Mode

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 3.1. STATUS Screens / MANUAL Mode The STATUS screen group contains various screens displaying functional information such as positioning values, motor status and control parameters. Pressing [CANCEL ◄] from any screen will return to the Home screen. Pressing [CONFIRM ►/◙] three times from the Home screen will enter a manual control screen where the actuator can manually be controlled open or close with the joystick.
  • Page 11: Command Config Submenu

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 3.2. COMMAND CONFIG submenu The COMMAND CONFIG menu group contains various parameters associated with the control and response of the actuator. The command signal type and limits are set in this submenu, as are loss of signal behavior and deadband. Sets type of command signal used.
  • Page 12: Feedback Config Submenu

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual Sets temperature ranges for the motor temperature monitor connected to (P8). Below values indicate duty cycle M O T O R T E M P restriction. DEFALUT = Disabled L I M I T : x x x x Disabled: Ignores input to thermistor header (P8).
  • Page 13: Position Config Submenu

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 3.4. POSITION CONFIG submenu The POSITION CONFIG menu group contains parameters associated with the positioning of the actuator. There are two types of positioning methods used; one using limit switches for two position operation, and the other using feedback potentiometer for modulating for proportional control operation.
  • Page 14: Comms Config Submenu

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 3.5. COMMS CONFIG submenu The COMMS CONFIG menu group contains parameters associated with the various communication protocols supported by the TMC-4 control card. While some parameters in other menus are configurable via communication link, the communication parameters necessary to establish the link such as device ID or address must be set here first.
  • Page 15: Aux. I/O Config Submenu

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 3.6. AUX. I/O CONFIG submenu The AUX. I/O CONFIG menu group contains parameters associated with additional I/O modules that can be added with specific options. Sets functionality of the auxiliary digital outputs. A U X .
  • Page 16: System Config Submenu

    Motor Type This option is not configurable and is designed for use with A-T Controls SRX series actuators. Displays count for open and close position since power supplied to controller. C Y C L E C N T...
  • Page 17: Setup And Calibration

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 4. Setup and Calibration 4.1. Positioning Devices 4.1.1. Feedback Potentiometer (P7) A feedback potentiometer connected to header (P7) is used to detect the position of the actuator between the 0% to 100% limits for modulating and proportional control applications.
  • Page 18: Position Limit Switch (P5)

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 4.1.2. Position Limit Switch (P5) Position limit switches connected to header (P5) are used to detect the Open and Close position of the actuator for two position and on/off applications. These switches will stop the actuator at the limits and provide Open or Close status indication to the TMC4 when “Position Type”...
  • Page 19: Analog Control Calibration

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 4.2. Analog Control Calibration For when operating as modulating actuator using some analog control input. To change values or settings, press [CONFIRM ►/◙] so value or setting flashes, change setting with [PREVIOUS ▲] or [NEXT ▼], press [CONFIRM ►/◙] to save setting of value.
  • Page 20: Two-Position Control Calibration

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 4.3. Two-Position Control Calibration For when operating as two position on/off actuator. To change values or settings, press [CONFIRM ►/◙] so value or setting flashes, change setting with [PREVIOUS ▲] or [NEXT ▼], press [CONFIRM ►/◙] to save setting of value.
  • Page 21: Reverse Action / Direct Action

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 4.5. Reverse Action / Direct Action The TMC4 can be configured for reverse or direct action depending on the signal given when setting the command and feedback zero and span. For direct action, set the zero value to the minimum command signal and the span value for the maximum command signal.
  • Page 22: Troubleshooting

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 6. Troubleshooting Problem Cause Solution In Sleep mode. Press joystick in any direction. Run/Program switch in wrong position. Ensure switch is pointed away from USB connector. No Display No power. Confirm supply connected.
  • Page 23: Specifications

     TMC-4 Control Card for Electric Actuators Installation & Maintenance Manual 7. Specifications Power AC: 85 – 250 VAC, 50/60Hz, 1 Phase Supply: DC: 24 VDC Fuse: 10A, 250V, Time Delay, 5 x 20mm Command Signal In Voltage: -0.8 to 10.8 VDC Current: 0 to 23 mA 135Ω...
  • Page 24 Installation & Maintenance Manual A-T Controls product, when properly selected, is designed to perform its intended function safely during its useful life. However, the purchaser or user of A-T Controls products should be aware that A-T Controls products might be used in numerous applications under a wide variety of industrial service conditions.

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