Introductions The Standalone DC Fast Charger is the top choice to power battery electric vehicles (BEV) and plug-in hybrid electric vehicles (PHEV). It is designed for quick charging in both public and private locations, such as retail and commercial parking spaces, fleet charging stations, highway service areas, workplace, residence, etc.
1. Basic User Interface Antenna for Wi-Fi & 3G/4G LED Indication 7" Information Screen • Charging Status • Alarm information • User Authorization Right Button & Left Button RFID Card Reader Emergency Stop Left DC Connector Right DC Connector *The connectors installed on the EVSE may vary depending on the model (section 2.2)
2. Specification 2.1 Product Specification Model Name MC-DS 60KW Series Voltage Rating 3Φ480Vac (+10%,-15%) 78A @277Vac Max. Input Current 92A @235Vac Electrical Distribution 3P+ N+ PE (Wye configuration) Power Grid System TN/TT INPUT Frequency 50/60Hz Max. Input Power 67 kVA Power Factor >...
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Voltage Accuracy ±2% Current Accuracy ±2% Electrical Isolation Isolation between Input and Output Standby Power < 100W Ethernet, Wi-Fi and 3G or 4G LAN: support 10/10, 100/100 base Wi-Fi: support 2.4G DLWPH-8M (UL model): 4G Frequency Band: LTE FDD : B2/B4/B5/B12/B13/B14/B66/ 3G Frequency Band: External Communication...
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Display 7-inch LCD Right Button : Select charging connector. Button Left Button : Home / Stop charge User Interface & RFID Support ISO 14443A/B, ISO 15693, Control FeliCa Lite-S (RCS966), User Authentication OCPP, 2D Barcode, APP, Mobile Payment Backend Support OCPP 1.6 JSON Operation -30°C to 50°C (-22°F to 122°F), power...
2.2 MC-DS 60KW Version Description The MC-DS 60KW series are available in different versions depending on the charging connectors, below table shows the available combinations, the corresponding position of charging connectors are indicated from left to right when face to charger.
2.3 LED Indication and Operation Status *Left LED for Left Connector, Right LED for Right Connector Standby Fault Charging Status Left Indicator Right Indicator Standby Green Green Fault Charging Blue Blue...
3. Installation Instruction 3.1 Before Installation • Read all the instructions before using and installing this product. • Do not use this product if power cable or charging cable have any damage. • Do not use this product if the enclosure or charging connector are broken or open or if there is damage.
NOTICE It is recommended to conduct WI-Fi and 4G signal strength while charger installation. The RSSI (Received Signal Strength Indication) value is considered as good as higher than -65dBm. Poor connec- tion quality might interrupt charging process or data transaction. 3.2 Grounding and Safety Requirement •...
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480Vac (Line to Line) Three-Phase CAUTION! This is feed from Wye-connection power grid, the Standalone DC Fast Charger can connect to L1, L2 or L3, and Neutral. Earth ground must be connected to neutral at only one point, usually at the breaker panel.
3.3 Unpack the charger 1. The product is direct current (DC) charger and the packing design passed the packaging simulation test. If the packaging damage caused by overturning, fall- ing or external impact during transportation, it may cause the product damage or defects.
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STEP 1� Remove the surrounding boards STEP 2� Remove the carton and packing cushion and film.
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STEP 3� Remove these 4 pcs of fixing M12 screws. STEP 4� To use lifting eye bolts to move the EVSE, please apply 6mm (1/4 inches) di- ameter steel wire rope to the four eye bolts as following picture.
3.4 Recommended Tools for Installation and Inspection 3�4�1 Recommended Tools for Installation Type Description Philips Screwdriver No. 2 and 3 Shifting Wrench Socket Screwdriver No. 8, 10, 17 and 19 Black / 15mm (0.6 ” ) Width Electrical Tape 53.5mm² (106 kcmil) at least Cable x 5 (L1, L2, L3, AC Input Cable N, PE)recommend 600V, 90 °...
3.5 Installation Procedure 3�5�1 Required space for placing and maintaining Require a min. space of 1400x1531 mm(55.1x60.3 inch).This space is calculat- ed as follows: - Charger Size W x D x H:700 x 331 x 1800 mm(27.6x13.0x315.4 inch). - Front side 600 mm(23.6 inch),in order to operate dashboard. - Left and right side 350 mm(13.8 inch),in order to open left and right door.
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3�5�2 Build Concrete Base STEP 1� 1. Build 1020mm x 430mm x 200mm (40.16 ” x 16.93 ” x 7.87 ” ) concrete base on the level to stand charger in advance. 2. Implant AC input cable conduit smaller than Φ 80 mm (3.15 ” ), eg. Φ 2.5 ” PVC conduit;...
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(For Ethernet cable conduit) (For AC cable conduit) (L Bracket orifice) screw stick (Front Direction) *Unit: mm(inch) STEP 2� • Extend 3 phase 5 wires AC input cables from conduit of concrete base, AC cables expose at least 400mm (15.75 ” ) and these 5 wires should be with ring terminals (L1, L2, L3 &...
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3�5�3 Two Methods of Fixing DSWx601 Charger METHOD 1� Lift the charger on concrete base, pull the input cable through bottom hole of charger; fasten 8 pcs of M12 screw nuts and 4 pcs of M12 washers on 4 pcs of M12 screw of concrete base (2 nuts for each screw) to secure the chargers.
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NOTE If remove the eye bolts on the top of the cabinet, must assemble the water- proof plastic bolts(in the accessory pack). 3�5�4 Installing Cables STEP 1� Open Right Cover for Wiring: Connect L1, L2, L3 and N of AC power to 4P termi- nal.
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Do Inspection as section 3.6.1 to 3.6.3 . Turn on the power source and be ready for operational testing. The power supply of the Standalone DC Fast Charger will be enabled and automatically drive the information screen. Information screen will turn to Supplier charging solution screen within 30 seconds.
3.6 Installation Inspection & Commissioning 3�6�1 Environmental Check Item Status Remark Ambient Temperature Ambient Humidity Recommended but not Sunshade required. Recommended for better Rain Canopy charging experience and maintenance on rainy day. Installation Altitude < 2000m (6560 ft) Air Circulation / Drafty Dust Level Anti-Vandalism Measures 3�6�2 External Infrastructure Readiness &...
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3�6�3 Check – Static (Non-Powered) Item Status Remark Outlook Labeling & Warning Signs Package (Accessory) List Robustness of Input Wirings & Refer to 6.1 Screw torque connection requirement table 3�6�4 Check - Power On Item Status Remark Screen On Acoustic Noise Screen Display &...
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3�6�5 Check - Charging Item Status Remark User Authorization –RFID User Authorization –QR Code User Authorization –Others. Waiting Time of Connection Check Reading of Each Display Item Full Charge Test Function of Electronic Lock Reading of Engineer Mode Airflow & Noise of Cooling Fan Charging Record ( log ) Upload Remote Control &...
4. Network Setting 4�1 Wi-Fi Network Setting • Laptop with RJ45 interface. • Connect RJ45 cable from Laptop to RJ45 charger ’ s RJ45 port. • Setup parameters in the Webservice. Step 1� Use the following IP address: Before opening web browser, please enter network setting to set your IPV4 IP address: 192 .
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Step 4� 192.168.1.10 Select Wi-Fi Module Network Select Wi-Fi modes and fill in SSID and Password Network Status according to your application, if not required, just Ethernet keep default. WiFi 3G/4G Wi-Fi Setting Description 192.168.1.10 UPGRADE OTHER LANGUAGE Wifi Ssid Service Set Identifier SSID WiFI Module Wifi...
4�2 3G/4G Setting 4�2�1 SIM Card Installation Step 1� Open the right door. And you can see the 4G/Wi-Fi module inside the cabinet. Step 2� Insert 3G/4G Micro SIM Card in the tray, ensure the gold contacts are facing down and the notch is located in the upper right corner.
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4�2�2 Setting and Enable 3G/4G Module� Step 1� 192.168.1.10 • Please contact your SIM provider to get the login https://192.168.1.10 APN, PPP ID and password. Account admin *Note: PPP ID and password maybe options depend on your SIM provider. Password 1231231238 •...
4�3 Time setting Automatic setting : The time will be adjusted automatically when the charger connects to internet. Time server : time.windows.com • cn.ntp.org.cn • tock.stdtime.gov.tw • Note:Firewall and network environment may influence the time server connection Manual setting : Step 1�...
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Step 4� 192.168.1.10 SET -> Network. UPGRADE OTHER LANGUAGE System System Charging Network Backend Step 5� 192.168.1.10 System Click "System information". System Information Version Information Step 6� 192.168.1.10 Click system date time. System Click the calendar button on the right to set System Information the current time.
5. Operation Process 5.1 Operating Sequence • System Initialization • User Authorization • Plug in DC Charging Connector • Preparing for Charging • In Charging • Charging Terminated • Status Messages 5.2 Operating Procedure 5�2�1 System Initialization • When the charger is powered on, it start with the “ Charging Station ” Initializing page.
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Unit and currency if billing function is enabled • Ethernet Backend Status Connection Dis-Connection • Wi-Fi Status Connection Dis-Connection • 3G/4G Status Connection Dis-Connection • OCPP Backend Status Home page Connection Dis-Connection 5�2�2 User Authorization • After the system is initialized the screen will stay at Home page as below illustrated. •...
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User authorizing User authorized. Authorization failed 5�2�3 Plug in Charging Connector • After authorization the screen will ask the user to plug the charging connector into the EV charging inlet as below illustrated. • Take the Charging connector from the charging cable holder and plug the con- nector into EV charging inlet.
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5�2�4 Prepare for Charging • After authorization and plug-in process, the charger will start communicating with the vehicle and the screen will show the Preparing page as below illustrated. Information of Selected Charging Connector Connector Select Button Press right button to select the char- ger connector that the user would like to use.
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• To start charging, load the charging information. When the battery has been fully charged or reaches the limit of the setting it will stop charging automatically and go to the next process. Press right button to select the charger connector that the user would like to stop.
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5�2�6 Charging Terminated • After charging is terminated the charger system will show the Charging Summary page as below illustrated and the charging connector will auto- matically unlock. • Unplug the charging connector from charging inlet of the EV and return the charging connector to charging cable holder.
5.3 Troubleshooting • Please follow the instruction in the table when errors occur during the charging process. • Or please connect the EVSE to the Internet and then contact the EVSE provider for further instructions. • Please provide the EVSE information including serial number, model name, sta- tus code, failure behavior and timing, and also connect the EVSE to the Internet before remote diagnostics and upgrading •...
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Status Code Description 012212 System L1 input drop 012213 System L2 input drop 012214 System L3 input drop 012215 System AC output OVP 012216 System AC L1 output OCP 012217 System CHAdeMO output OVP 012218 System CHAdeMO output OCP 012219 System CCS output OVP 012220 System CCS output OCP...
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Status Code Description 012244 Bluetooth module communication fail 012245 LCM module communication fail 012246 Aux. power module communication fail 012247 Relay control boaed/smart box communication fail 012248 CCS module communication fail 012249 CHAdeMO module communication fail 012250 GBT module communication fail 012251 Emergency stop 012252...
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Status Code Description 012276 PSU Three Phase Input Inadequate 012277 PSU Three Phase Onput Imbalance 012278 PSU Ffc Side ShutDown 012279 NO PSU Resource 012280 Self test Failed due to communication of Relayboard failure 012281 Self test Failed due to communication of Fanboard failure 012282 Self test Failed due to communication of Primary failure 012283...
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Status Code Description 012308 Psu Pfc And Dcdc Communication Fault 012309 Psu Bus Voltage Unbalance 012310 Psu Bus Over Voltage 012311 Psu Bus Voltage Abnormal 012312 Psu Bus Under Voltage 012313 Psu Input Phase Loss 012314 Psu Fan Full Speed 012315 Psu Temperature Power Limit 012316...
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Status Code Description 023978 023979 EV full charging 023980 ERROR_CODE_CHADEMO_BMS_CHARGE_ALLOW_ERROR ERROR_CODE_CHADEMO_OUTPUT_VOLTAGE_MORE_THAN_10_ 023981 PERCENT 023982 ERROR_CODE_CHADEMO_ADC_LESS_THAN_10V 023983 STOP by EV with unknow reason 033900 disconnected from backend through Ethernet 033901 disconnected from backend through WiFi 033902 disconnected from backend through 3G/4G 033903 Remote start charging by backend 033904...
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Status Code Description 041036 Rotary switch fault 042200 System L1 input OVP 042201 System L2 input OVP 042202 System L3 input OVP 042203 System L1 input UVP 042204 System L2 input UVP 042205 System L3 input UVP 042206 PSU L1 input OVP 042207 PSU L2 input OVP 042208...
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Status Code Description 042247 Relay control boaed/smart box communication fail 042251 Emergency stop 042252 Door open 042253 System fan decay 042254 Fail to create share memory 042255 CSU initialization failed 042257 MCU self-test Fault 042258 Relay self-test Fault 042262 System AC L1 output Circuit Short 042263 PSU Duplicate ID 042264...
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Status Code Description 042286 Self test Failed due to communication of PSU failure 042287 Self test Failed due to Model name is none match 042291 Self test Failed due to communication of GBTboard failure 042292 Self test Failed due to communication of AC failure 042293 Self test Failed due to communication of Ledboard failure 042294...
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Status Code Description 043602 Replace system air filter 043607 CSU fimrware update fail 043611 Aux. power module fimrware update fail 043612 Relay control module fimrware update fail 043614 Bluetooth module fimrware update fail 043615 WiFi module fimrware update fail 043616 3G/4G module fimrware update fail 043617 SMR fimrware update fail...
• If the enclosure or screen is broken, cracked, open or shows any other indication of damage then please contact the Standalone DC Fast Charger provider. WARNING: Danger of electrical shock or injury. Turn OFF power at the panelboard or load center before working on the equipment or remov- ing any component.
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Note: • Before switching off main breaker to begin maintenance, please record the sta- tus code number on the LCD monitor. • After maintenance door opened or NFB of charger turned off the charger is still hazardous. Only visual inspection can be operated. •...
6.2 Replacement Kits and Accessories The DC EVSE offers the following replacement kits and accessories. Replacement Kit List 7-inch LCD CCS/CHAdeMO 125Amp (or above) DC charging connector & 4M charging cable Charging Cable Holder Emergency Stop Button 30kW DC PSU U-1K0100 MW Aux.
7. Limited Product Warranty The warranty period of this charger is according to purchasing contract; two years typically. Any spare parts provided by Supplier and used as replacements for repair are cov- ered by a five-year guarantee. Replacement and repair parts manufactured by alternative manufacturers to those on the maintenance parts are only allowed if authorized by Supplier.
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Any remedy hardware product will be warranted for the remainder of the original warranty period or 90 days from delivery to the customer, whichever is longer. In order to receive the remedy set for above, you must contact Supplier during the warranty period and provide the model number, series number, proof of purchase, and date of purchase.
Appendix - Package list Item Description Remark EVSE User Manual EVSE Approved Certificate OQC Report RFID Card Door Key Waterproof Plastic Bolts Base Cover Cable Management Optional Bracket set for payment Optional system...
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