Pipistrel H100 Instruction Manual

Off-board charger

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OFF-BOARD

CHARGER

H100

Portable charger

instruction manual

Document No.: IM-167-12-00-001

Revision: A00

Date of Issue: September 14

PIPISTREL VERTICAL SOLUTIONS d.o.o.

Vipavska cesta 2

SI-5270 Ajdovščina

Slovenia

Tel: + 386 5 36 63 873

Fax: + 386 5 36 61 263

Email: info@pipistrel-aircraft.com

not permitted, except with the prior and express written permission of Pipistrel Group's R&D division,

Pipistrel Vertical Solutions d.o.o., which is authorized to publish technical documentation for Pipistrel

Group's subsidiaries.

, 2020

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Page 1 All rights reserved. Reproduction or disclosure to third parties of this document or any part thereof is not permitted, except with the prior and express written permission of Pipistrel Group’s R&D division, Pipistrel Vertical Solutions d.o.o., which is authorized to publish technical documentation for Pipistrel...
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Page 3: Index Of Document Revisions
OFF-BOARD CHARGER H100 INDEX OF DOCUMENT REVISIONS The table below shows the revision history of this manual. Revised material is marked with a vertical bar that will extend the full length of new or revised content, added to new or previously existing pages.
Page 4: Table Of Contents
OFF-BOARD CHARGER H100 TABLE OF CONTENTS SUBJECT PAGE NUMBER Index of document revisions Table of contents List of abbreviations Safety instructions Off-board Charger H100 description Technical data Dimensions Placards Delivery Charging procedures Troubleshooting Maintenance, life limit LIST OF ABBREVIATIONS Abbreviation...
Page 5: Safety Instructions
Do not use the Off-board Charger H100 if the aircraft’s charging plug-in socket is damaged in any way. Consult technical support at support@pipistrel-aircraft.com • Do not use the Off-board Charger H100 if it is damaged in any way. Consult technical sup- port at support@pipistrel-aircraft.com •...
Page 6: Off-Board Charger H100 Description
OFF-BOARD CHARGER H100 OFF-BOARD CHARGER H100 DESCRIPTION Off-board Charger H100 is a battery charger approved to be used on the ground for charging Alpha Electro on-board batteries. The unit’s rack is mounted on wheels for eased mobility and manoeuvrability. A power supply cable and charging cable are supplied with the unit and stored on support brackets on both sides of the charger.
Page 7 Alpha Electro’s system controller and executes it’s commands. DIGITAL DISPLAY Off-board Charger H100 has an HMI in form of a 7’’ (inch), capacitive touch screen. The screen is used to inform the user of the charger’s and aircraft’s charging status, issue a start/stop charge command, select charging current/mode and monitor the state of the charging process.
Page 8 OFF-BOARD CHARGER H100 Figure 004 HMI - Digital display CHARGING INTERFACE The airplane/charger charging interface consists of a plug-receptable combination, standard- ized in IEC 62196-2. The charging connector is rated for 500V maximum charging voltage and to 64A of continuous charging current.
Page 9: Technical Data
OFF-BOARD CHARGER H100 TECHNICAL DATA CHARGER TYPE: H1003P20KW ELECTRICAL INPUT Input power 23 kW max Input voltage 110 - 450 Vac, three phase Input current 30 A max. Input voltage frequency range 45 - 65 Hz Recommended fuse 32 A...
Page 10 OFF-BOARD CHARGER H100 CHARGER TYPE: H1003P15KW ELECTRICAL INPUT Input power 19 kW max Input voltage 90 - 265 Vac one phase Input current 78 A max. Input voltage frequency range 45 - 65 Hz Recommended fuse 80 A ELECTRICAL OUTPUT...
Page 11 OFF-BOARD CHARGER H100 CHARGER TYPE: H1001P10KW ELECTRICAL INPUT Input power 11 kW max Input voltage 110 - 265 Vac one phase Input current 48 A max. Input voltage frequency range 45 - 65 Hz Recommended fuse 50 A ELECTRICAL OUTPUT...
Page 12 OFF-BOARD CHARGER H100 CHARGER TYPE: H1003P10KW ELECTRICAL INPUT Input power 11 kW max Input voltage 170 - 450 Vac, three phase Input current 15 A max. Input voltage frequency range 45 - 65 Hz Recommended fuse 16 A ELECTRICAL OUTPUT...
Page 13 OFF-BOARD CHARGER H100 CHARGER TYPE: H1001P3KW ELECTRICAL INPUT Input power 3,5 kW max Input voltage 90 - 265 Vac, one phase Input current 16 A max. Input voltage frequency range 45 - 65 Hz Recommended fuse 16 A ELECTRICAL OUTPUT...
Page 14: Dimensions
OFF-BOARD CHARGER H100 DIMENSIONS Figure 006 Side view Figure 007 Front view PAGE...
Page 15 OFF-BOARD CHARGER H100 Figure 008 Top view DIMENSIONS FOR 3KW VERSION Figure 009 Front view (3 kW version) PAGE...
Page 16 OFF-BOARD CHARGER H100 Figure 010 Top view (3 kW version) Figure 011 Side view (3 kW version) PAGE...
Page 17: Placards
OFF-BOARD CHARGER H100 PLACARDS The following placards can be found on SkyCharge Off-board Charger H100: Around the main rocker switch On top of charger Next to power supply inlet Next to air vent inlet and outlet Next to diagnostics port...
Page 18 OFF-BOARD CHARGER H100 Goriška cesta 50a Goriška cesta 50a SI-5270 Ajdovščina SI-5270 Ajdovščina www.pipistrel-aircraft.com www.pipistrel-aircraft.com Charger Charger Type: H1001P10KW Type: H1003P10KW Input voltage range: 110-265 V (1 phase) Input voltage range: 170-450 V (3 phase) Input frequency range: 45-65 Hz Input frequency range: 45-65 Hz Power factor (typ): >...
Page 19: Delivery
The procedure should be repeated every 90 days, during storage period, to maintain the batteries in optimal condition. DANGER, HIGH VOLTAGE! Under no circumstances and in any way do not open any part of the Off-board Charger H100 during operation. CAUTION! Do not touch or disconnect the charging cable from the aircraft plug-in socket while charging.
Page 20 OFF-BOARD CHARGER H100 FULL CHARGE PROCEDURE (BATTERIES CHARGED 100%) Park the aircraft and engage parking brake. 2. Connect the charger power supply cable to the power network. 3. Check if the charging cable plug is connected to the designated port on the charger.
Page 21 OFF-BOARD CHARGER H100 Figure 013 10. When charging process is completed press ‘‘CONFIRM’’ on the display, see Figure 011. Figure 014 11. Disconnect the charging cable plug from the aircraft charging port. 12. Turn the charger rocker switch to OFF position.
Page 22: Troubleshooting
“REST CHARGE” option at the beginning of the charging process. TROUBLESHOOTING In case of an Error message (for example see Figure 012), press ‘‘CONFIRM’’, abort the charg- ing procedure and contact Pipistrel support team for further assistance at support@pipistrel-aircraft.com Figure 015 MAINTENANCE, LIFE LIMIT No maintenance is required for SkyCharge Off-board Charger H100.
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Page 24 Via Fratelli Rusjan, 26 34070 Savogna d’Isonzo (GO) Italy - EU t +39 0481 522000 pipistrel@legalmail.it www.pipistrel-aircraft.com Pipistrel Vertical Solutions d.o.o. Vipavska cesta 2 SI-5270 Ajdovščina Slovenia - EU t +386 5 366 38 73 f +386 5 366 12 63 info@pipistrel-aircraft.com...