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Strack Z7510 Operating Instruction

Multizone temperatur controller
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MULTIZONE TEMPERATUR CONTROLLER
Z7510
OPERATING INSTRUCTION

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Summary of Contents for Strack Z7510

  • Page 1 MULTIZONE TEMPERATUR CONTROLLER Z7510 OPERATING INSTRUCTION...
  • Page 2 Small repairs up to 80,- EUR are done immediately without formal offer. In any other case, we contact you as soon as possible to determine the next steps. STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 3 To facilitate your orientation in this manual, you find the following symbols : Safety advice General information Wiring- and installing advice NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 4: Table Of Contents

    6.4 Error messages 6.5 Factory default settings Key word index Appendix : 8.1 Custom pin assignment 8.2 Interface parameters (optional) CE-Conformity declaration STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 5: Features

    - Programmable alarm settings for every zone - Integrated heater current monitoring - Data interface as an option (e.g. Arburg) NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 6: Safety Advice

    9. Keep the power connection cable clear of hot parts or sharp edges. STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 7 13. Please respect further recommandations and warnings described in this operations manual. NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 8: Specification

    Shows actual values en setpoints, load current, alarms, configuration parameters, control deviations and temperature curves Language settings English / German, plain text for control– and configuration-parameters STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 9 324 x 380 x 167mm (WxDxH, 4 to 8 zones) Colour Structured RAL3000 Casing Weight 11,4 kg (NR4008) NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 10: Installation And Wiring

    Available mould connecting cables contain heater– and FeCu-Ni compensation wires for TC. Never use compensation wires to connect a heater. STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 11 NR24 : Load and TC- connection NR16 : Other pin assignment (see appendix chapter 8.1 of this manual) NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 12 6 and 7. This function can also be activated manually with a button on the front panel . STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 13 Fig. : Back side NR 4008-v2 Heating– and TC-connection Data-interface (optional) Alarm ouput / external Stand-By Power cord NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 14: Operation

    Switch for stand-by operation Boost-key Phase control lights (one for every phase) Master switch Load fuses for every heating zone STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 15: Master Switch

    After having finished the wiring completely, switch the device on with main switch in position ON „1“. NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 16: Display And Operation Modes

    Parameters and settings are mostly being displayed in plain text. The display can be set to other languages (see chapter 6.1 configuration level - device). STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 17 „HOME“ - Back to home menu with display of actual temperature of all connected zones NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 18 Contrast adjustment of the LCD-screen : Press „Enter “ and at the same time the „▲“ or „▼“ keys STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 19 (boost holding time), then the temperature is lowered again to the normal operation setpoint SP1. NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 20 Before looking for malfunctions in the control device, check the correct power supply first. Master switch (see chapter 5.2) STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 21 Lower range end exceeded or TC shortage in the concerned zone No indication : Concerned zone is switched OFF NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 22 Shows the actual calculated output ratio in percent of the installed heating capacity. It can‘t be adjusted in this menu. STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 23 A1 resp. A2. It allows a quick overview of the controll situation of all active zones. NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 24 If a continuous current flow is detetcted (triac failu- re), „Current failure alarm“ is being displayed. STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 25 In the event of an failure, the development of the temperature prior to the failure can be studied after- wards to analyse eventual causes. NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 26 Approximate indication To turn off the tracing function and return to the zone detail view, press the - key again. STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 27: Settings

    - Quit this menu : Press „Enter“ key 3 sec . NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 28 The sample time must be inferior to the fastest change in actual temperature. Up to 90 temp. values can be stored. Factory default (list see Chapter 6.5) STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 29 Alarm active „ “ Contakt open ֠ Alarm not active Contact closed Factory default (list see Chapter 6.5) NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 30 Contact open Inverted Alarm active „ “ Contakt open ֠ Alarm not active Contact closed Factory default (list see Chapter 6.5) STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 31 = no delay Same, if alarm A2 is set for heater current monitoring. Factory default (list see Chapter 6.5) NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 32 Example: Alarm value : 50°C Setpoint : 230°C -> Alarm up to 180°C and from 280°C STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 33 Time between the current measurement of two sub- sequent zones . Factory default (list see Chapter 6.5) NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 34 1-4, 1-6 or 1-8 offset =4 zones numbering: 5-8, 5-10 or 5-12 Factory default (list see Chapter 6.5) STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 35 Factory default (list see Chapter 6.5) NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 36 (list see chapter 6.5). End of this parameter level. Back to top of list : „Synchronisation“. STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 37: Configuration Level - Zones

    - Quit this menu : Press „Enter“ key 3 sec . STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de NOLDEN Regelsysteme GmbH...
  • Page 38 Press „ zone“-key to display the desired zone PROCESS: Error warning: Er.H or Er.L. MANUAL: The actual output ratio is shown. Factory default (list see Chapter 6.6) STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 39 The activated boost-setpoint is hold for a given time (boost holding time), then the temperature is lowered again to the normal operation setpoint SP1. NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 40 If „on“, set the following parameters : - Softstart : 10... 100% output ratio ( % ) (factory default : 50) STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 41 At the end of this period, the process value rises to the assigned setpoint. NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 42 Highest adjustable setpoint max. setpoint value (factory default: 400°C) - Setpoint limitation: Lowest adjustable setpoint min. setpoint value (factory default: 0°C) STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 43 Parameter are being copied, after the „ Enter “ - key is pressed While the copy function is active : „COPY“ is shown. NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 44 (default : 3,0) band If „off“, go to parameter „Cycle time“. - I-value off; 1...1000 secs. (default : 150) Reset time (sec.) STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 45 P- or PD-action. NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 46 752 °F Pt 100, 0 ... 800 °C Ni 120, 0 ... 250 °C Ni 120, 32 ... 482 °F STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 47 ! End of this parameter level. Next Display : Zone on/off NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 48: Operation Level - Control Parameters

    - Save with „Enter“ key into power-loss save memory - Scroll through the list of parameters with the „Para“ key STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 49 Depending on the alarm configuration (see alarm A1) As temperature alarm : Off = -200; -199 … 199°C /°F NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 50 With the setting „Automatic“, the autotuning is performed at start-up after the softstart-phase below the setpoint temperature. This one must be at least be 5% of STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 51 5% of the range is first made to calculate the PID-parameters. Autotuning on an already reached setpoint-temperature („hot autotuning“) NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 52 End of this parameter level. Next Display : „Setpoint 1“ or „Alarm value A1“ STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 53: Error Messages

    If the error signal continues please send the controller for examination. System error Please send the controller for examination. NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 54 Setpoint 2 active Setpoint 2 can not be adjusted in display „zone information“. Adjustment only in level „Control parameter“ possible. STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 55: Factory Default Settings

    9,6K - Service interface device adress - Timeout autotuning 15 min - Back to factory default settings NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 56 - Rate time 30 sec. - Reset time 150 sec. - Process offset - Sensor configuration TC Fe-CuNi (J) 0 - 400°C STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 57 - Alarm A1 alarm value 50°C - Alarm A2 alarm value 1,0 A - Autotuning - Zone coupling to zone N NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 58: Key Word Index

    Current measurement heater - parameter 33 Current alarm Cycle time current measurement Data format Data interface Differential time (Rate time) Display 14, 21 STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 59 10, 13 Mould connection cable 10 ff. Output ratio limitation PID-parameter Proces value zone Process value-offset Proportional band NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 60 Tendency display Timeout - see autotuning Tracing function Zone on/off Zone - copying parameters Zone - offset Zone - general view STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...

  • Page 61: Appendix

    (actual version is marked with a cross) SN 10-24 („HASCO“) SN 03-24 SN 04-24 SN 05-24/24 (TC / heater separated) Heater NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 62 (actual version is marked with a cross) SN 10-16 („HASCO“) SN 04-16 SN21-16 „Euromap 14“ (TC / heater separated) Heater STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 63 „Zone offset“. Is no interface present, the parameter „Sample time“ is next as described in chapter 6.1. NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 64 2 stop bit - Ser. interface Baudrate : off; 0,3 ... 9,6 kBaud (factory default: 9,6) InterBus-S Gateway = 9,6 kBaud STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 65 Variable PDO mapping: no Emergency message: Life guarding: No. of SDO`s: 1RX, 1TX Device Profile: CiA DS-404 NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 66 3 – 12 Mbit/sec. 100m Connections: The terminals (signals) VP and GND are only to be used to connect the external terminating resistors. There STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 67 Parameter „remote“ has to be set to „on“, otherwise, it is not possible to write data into the device. NOLDEN Regelsysteme GmbH STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 68 MBaud MBaud MBaud 1,5 MBaud kBaud 187,5 kBaud 93,75 kBaud 45,45 kBaud 19,2 kBaud (not supported) 9,6 kBaud (not supported) STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 69 Temperatur controller Operating instruction Z7510 Multizone temperatur controller STRACK NORMA GmbH & Co. KG · Königsberger Str. 11 · D-58511 Lüdenscheid · Tel +49 2351 8701-0 · www.strack.de...
  • Page 70 STRACK NORMA GmbH & Co. KG Königsberger Str. 11 D-58511 Lüdenscheid Postfach 16 29 D-58466 Lüdenscheid Tel +49 2351 8701-0 Fax +49 2351 8701-100 Mail info@strack.de Web www.strack.de 08.2018...

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