H2flow ProcessDefender Instruction Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

ProcessDefender™

Motor Load Monitor

Instruction Manual

English

Table of Contents

Need help?

Do you have a question about the ProcessDefender and is the answer not in the manual?

Questions and answers

Summary of Contents for H2flow ProcessDefender

Page 1 ProcessDefender™ Motor Load Monitor Instruction Manual English...
Page 2: Table Of Contents
24 hours of receipt. NOTE: If you have any doubt regarding the contents that you have received, please contact your supplier before proceeding with the installation! H2ﬂ ow Controls ProcessDefender™ Inside the Box...
Page 3: Safety
• Contact your supplier if you have any questions regarding installation or A key feature of ProcessDefender is its ability to protect the Engineer and Operator programming. from Arc Flash. Programming and Alarm Reset is via the externally mounted HMI or Modbus interface.
Page 4: Getting Started
101 - 150 151 - 200 Notes: Please note that the max cable length (84 inches/2.13m) of the ProcessDefender CT cannot be extended. A ‘pass’ through the Current Transformer equates to the number of times that the L1 wire passes through the Core of the CT.
Page 5: Installation
Step-by-step instructions on how to download and From the ‘Updates’ The above dialog Disconnect the Type A install the ProcessDefender confi gurator and how to box will appear as drop down menu, select to B cable from the back properly implement fi rmware updates can be found in available updates are ‘Install Updates for...
Page 6: Programming
5. programming 5.1 Entering and Exiting the Menu Once installed and powered up, the next step will be to program the ProcessDefender. To enter or exit the programming menu, press and hold the Enter button for 3 seconds. The programming structure is arranged with a main menu number and its associated 1 or 2-level sub menus.
Page 7 Alarm Margin % Fig.1.3 Fig.1.4 The default %’ s for the Main Alarm margins (1.1.2 and 1.1.5) are 20%, and for the Pre- Alarm margins (1.1.3 and 1.1.4) are 10%. Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 8 If you do not wish to perform an AutoSet procedure at this point, press the If you do not wish to perform an AutoSet procedure at this point, press the menu screen. button to display the word ‘NO’ and then press to confi rm. Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 9: Menu 2 - General Confi Guration
2.3.1 and press enter to accept your change, the PD100 will take you directly to 2.4.1. Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 10 Note the lock symbol above the PD100 in the bottom-left corner. To remove the Parameter lock, simply go through this same procedure again and the lock symbol will be extinguished. Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 11 For this example, you should leave the fi rst digit aft er the decimal point as a ‘0’ and press to confi rm. The display will show ‘SAVED’ for 2 seconds and automatically move to menu 2.3.1. Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 12 Fig.2.7 (above). Using the same procedure as described for 2.2.2, adjust the time to that required for the Motor Start Delay. Press the button to confi rm your setting. The display will show ‘SAVED’ for two-seconds and automatically move to menu 2.4.1. Fig.2.5 Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 13 For the PD100 model, the default setting is 3-phase. To accept this value, simply press to proceed to 2.7.1. To change this to one-phase, press the to proceed to 2.7.1. To change this to one-phase, press the buttons and press to accept. Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 14 (‘YES’ or ‘NO’). Press to confi rm your setting. The display will show ‘SAVED’ for two-seconds and automatically move to menu 2.8.0. Fig.3.2 Fig.3.3 Fig.3.4 Fig.3.5 Fig.3.6 Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 15 Fig.3.8 Format: Hour.Min.Sec. (24-hour Format: Year.Month.Day format, i.e., 10:30PM = 22.30.00) The Time and Date will be used for the ProcessDefender’ s Event Log feature as discussed in Section 6 of this manual. Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™...
Page 16: Menu 3 - Main Alarm Relay (R1)
Set Relay 1 hysteresis. Menu presence determined by 3.3.1. Only present if 3.3.2 Latch set to ‘OFF’ 3.3.3 Set Relay 1 to Normally Open or Normally Closed (NO or NC) Fig.4.0 Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 17 Fig.4.4 or Fig.4.5. Finally, press the button to save your programmed parameter. The word ‘SAVED’ for two-seconds and the screen will proceed to 3.1.2. Fig.4.1 Fig.4.2 Fig.4.3 Fig.4.4 Fig.4.5 Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 18 Next press the button to accept the complete entry. Repeat this procedure for 3.1.3. If Underload protection or both Overload and Underload protection was set in 3.1.1. Fig.4.6 Fig.4.7 Fig.4.8 Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 19 To change the Latch to ‘OFF’ , fi rst press the button. Now press the button. Now press the buttons to change from ‘ON’ to ‘OFF’ and press the button to accept the change. The screen will now show 3.3.2. Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 20: Menu 4 - Pre-Alarm Relay (R2)
Set Relay 1 hysteresis. Menu presence determined by 4.3.1. Only present if 4.3.2 Latch set to ‘OFF’ 4.3.3 Set Relay 2 to Normally Open or Normally Closed (NO or NC) Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 21 4.1.2 and / or 4.1.3 will be set as a %, kW, or HP. From Menu 3.0.0, press the button to proceed to 4.0.0. Press the button to proceed to 4.1.0. Fig.5.7 Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 22 Repeat this procedure for 4.1.3 if Underload protection or both Overload and Underload protection was set in 4.1.1. Fig.5.8 Fig.5.9 The screen will now show either 4.2.1 or 4.2.2 (depending on what was set in 4.1.1). Fig.6.0 Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 23 Repeat until all digits are programmed and then press change. button to accept the complete entry. The screen will now show 4.3.2. The screen will now show 4.3.1. Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 24 Repeat until all digits are programmed and then press value and move to the next digit. Repeat until all digits are programmed and then press button to accept the complete entry. The screen will now show 4.3.3. Fig.6.6 Programming H2ﬂ ow Controls ProcessDefender™ H2ﬂ ow Controls ProcessDefender™ Programming...
Page 25: Menu 5 - General Alarm Relay (R3)
Latch set to ‘OFF’ 5.3.3 Set Relay 3 to Normally Open or Normally Closed (NO or NC) From Menu 4.0.0, press the button to proceed to 5.0.0. Press the button to proceed to 5.1.0. Programming H2flow Controls ProcessDefender™ H2flow Controls ProcessDefender™ Programming...
Page 26 Applying Hysteresis % to an unlatched relay prevents ‘relay chatter’ if the measured parameter is close to the alarm level and goes in and out of that level. To reduce unacceptable relay chatter / bounce, increase the Hysteresis %. Programming H2flow Controls ProcessDefender™ H2flow Controls ProcessDefender™ Programming...
Page 27: Menu 6 - Inputs And Outputs
Repeat until all digits are programmed and then press the button to Programming H2flow Controls ProcessDefender™ H2flow Controls ProcessDefender™ Programming...
Page 28: Menu 7 - Advanced Features
If you wish to change the Modbus Parity to either 15-EP (1 stop-even parity), or 15-OP (one stop-off parity), then press the button to display the required value and press the button to accept the change. The display will now show 6.3.3. Programming H2flow Controls ProcessDefender™ H2flow Controls ProcessDefender™ Programming...
Page 29: Menu 8 - System Settings
5.9 Menu 8 - System Settings Menu 8 will: ProcessDefender includes a very valuable Event Log feature that will allow the Engineer to download and study events that will be time and date stamped. This data Enable you to perform a reset of all can be invaluable when trying to determine the cause of events such as an underload parameters back to factory defaults (8.1.1...
Page 30: Troubleshooting
Now click on ‘Download Event Log Data’ . A dialog box will appear that asks you if you want to update the Time in ProcessDefender. Click ‘Yes’ . A new dialog box will appear that confi rms the time has been updated.
Page 31: Parameter List
Configure start delay 0-255 2.4.0 Primary CT current “P.CT.AMP” 2.4.1 Configure primary CT current 5-1000 2.5.0 Number of turns of the primary wire through the CT “TP CT” 2.5.1 Turns value 1-10 Parameter List H2flow Controls ProcessDefender™ H2flow Controls ProcessDefender™ Parameter List...
Page 32 3.2.2 Configure response delay underload “UNDER” 0.5-255 3.3.0 Relay 1 latch “R1 LAT” 3.3.1 Configure relay 1 Latch reset “ON” or “OFF” “ON” 3.3.2 Configure relay 1 hysteresis % 0-50 Parameter List H2flow Controls ProcessDefender™ H2flow Controls ProcessDefender™ Parameter List...
Page 33 HP or voltage 5.1.3 Configure max trigger point, as percent of operating voltage “MAX G” 0-255 5.1.4 Configure min trigger point, as percent of operating voltage “MIN G” 0-255 Parameter List H2flow Controls ProcessDefender™ H2flow Controls ProcessDefender™ Parameter List...
Page 34 0-255 7.0.0 Advanced settings “ADV. SET” 8.0.0 System settings “SYSTEM” 8.1.0 Factory reset “F RESET” 8.1.1 Enter passcode “369” 000-999 Lock symbol 8.1.2 Apply factory defaults “NO” or “YES” “NO” Parameter List H2flow Controls ProcessDefender™ H2flow Controls ProcessDefender™ Parameter List...
Page 35 Over voltage on sensor input “OVER” Top Digits: “AMP”, Bottom digits: Over current on sensor CT inputs “OVER” Sensor USB plugged in “SEN.USB” HMI and sensor firmware incompatible “API ERR” Parameter List H2flow Controls ProcessDefender™ H2flow Controls ProcessDefender™ Parameter List...
Page 36: Technical Data
50 or 60 Hz Min. Cable Temperature Rating 65°C (149°F) Electronics power consumption Wire Strip Length 6.5 to 7.0mm ((0.26 to 0.28”) ProcessDefender Current Transformers, 10A, Current Transformers (CT) 20A, 50A, 100A, 150A, 200A. Up to 1000A Wire Gauge 0.8mm to 3.3mm (18AWG to 12AWG) special order.
Page 37: Dimensional Details
10. dimensional details ⊲ HMI Display ⊲ Sensor 3.00 MIN 12.00 MAX 104.30 45.70 72.00 Fig.7.2 Fig.7.3 99.40 Fig.7.6 Fig.7.7 67.50 Fig.7.4 Fig.7.5 NOTE: all dimensions shown are in millimeters (mm). Fig.7.8 Dimensional Details H2flow Controls ProcessDefender™ H2flow Controls ProcessDefender™ Dimensional Details...
Page 38: Service Information
For inquiries relating to shipping, sales support, marketing support, or technical support questions that are not addressed in this document, please refer to the contact H2flow Controls, Inc. reserves the right to alter product specifications without prior information provided below. You may also choose to visit our website notification.
Page 39: Customer Notes
12. customer notes Customer Notes H2flow Controls ProcessDefender™ H2flow Controls ProcessDefender™ Customer Notes...
Page 40: Warranty
Under cover of this warranty, H2flow Controls Inc. will pay the carriage and insurance charges for the shipment of defective product back to H2flow Controls Inc. and for its return to the client’ s original site of dispatch except when: a) H2flow Controls Inc’...
Page 41 H2ﬂ ow Controls, Inc. 3545 Silica Road, Unit F Sylvania, OH 43560 Tel: 888.635.0296 Fax: 419.517.9900 www.h2ﬂ ow.net PD-manual-Rev.1.1.0 04/22...