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Baker Hughes Panametrics XDP User Manual

Gas analysis
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Gas analysis
XDP
User's manual
910-204 Rev. E

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Summary of Contents for Baker Hughes Panametrics XDP

  • Page 1 Gas analysis User’s manual 910-204 Rev. E...
  • Page 3 Panametrics explosion-proof display User’s manual [Attention! This manual for use with standard software (E=1) only.] 910-204 Rev. E December 2014...
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  • Page 5: Table Of Contents

    Contents Chapter 1. General information ............1 Introduction .
  • Page 6 4.3 Setting up the display ................20 4.3.1 Switching display windows .
  • Page 7 6.4 Setup-level programming ..............34 6.4.1 Configuring the display .
  • Page 8 [no content intended for this page] viii...
  • Page 9 Information Paragraphs Auxiliary Equipment Note: These paragraphs provide information that provides a Local safety standards deeper understanding of the situation, but is not essential to The user must make sure that he operates all auxiliary the proper completion of the instructions. equipment in accordance with local codes, standards, regulations, or laws applicable to safety.
  • Page 10 Environmental compliance Waste Electrical and Electronic Equipment (WEEE) Directive Panametrics is an active participant in Europe’s Waste Electrical and Electronic Equipment (WEEE) take-back initiative, directive 2012/19/EU. The equipment that you bought has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment.

  • Page 11: Chapter 1. General Information

    Chapter 1. General information Introduction System overview The XDP explosion-proof display is a general-purpose display/control unit used for oxygen and thermal conductivity measurement applications in zone 1 environments. A second part of the system is a remotely-mounted sensor/transmitter, such as the Panametrics oxy.IQ, XMO2 or XMTC.
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  • Page 13: Chapter 2. Installation

    Chapter 2. Installation Introduction This chapter provides a general description of the XDP explosion-proof display and gives directions on how to install and wire the unit for proper operation. WARNING! The XDP requires an external power disconnect device such as a switch or circuit breaker.

  • Page 14: Choosing An Installation Site

    2.2 Choosing an installation site 2.3 Mounting the XDP system All environmental and installation factors should have This section explains how to mount the XDP system been discussed with a Panametrics applications engineer components and the transmitter/sample system at the or field sales person at the time the XDP was ordered.

  • Page 15: Wiring The Xdp

    2.4 Wiring the XDP 2.4.1 Wiring the analog input and 24 VDC To completely wire the XDP, connect the following items: output - J6 • Analog input (terminal J6) Terminal block J6 contains the analog input and power • +24 VDC output (terminal J6) connections for the remote transmitter.

  • Page 16: Wiring The Xdp Alarms - J3

    2.4.3 Wiring the XDP alarms - J3 2.4.5 Wiring the system analog output - J5 Terminal block J3 contains connections for the four XDP Terminal block J5 contains connections for the system alarms. To wire these alarms, complete the following steps: analog output.

  • Page 17: Wiring The Line Power - Tb1

    2.4.8 Wiring the line power - TB1 Terminal block TB1 on the power supply board contains connections for the line power to the XDP. Make these connections only with wire that meets the following specifications: • Individual conductor gauge of 18 AWG minimum (maximum current capacity of 12 Amps) •...
  • Page 18 Figure 2: XDP Certification drawing, Cenelec (752-175revA, sheet 1 of 6)
  • Page 19 Figure 3: XDP certification drawing, Cenelec (752-175revA, sheet 2 of 6)
  • Page 20 Figure 4: XDP certification drawing, Cenelec (752-175revA, sheet 3 of 6)
  • Page 21 Figure 5: XDP Certification drawing, Cenelec (752-175revA, sheet 4 of 6)
  • Page 22 Figure 6: XDP certification drawing, Cenelec (752-175revA, sheet 5 of 6)
  • Page 23 Figure 7: XDP certification drawing, Cenelec (752-175revA, sheet 6 of 6)
  • Page 24 Figure 8: XDP interconnection label (442-790-01revF, sheet 1 0f 1)

  • Page 25: Chapter 3. Operation

    Chapter 3. Operation Introduction The XDP is an easily operated monitoring/control device. Make sure that the system has been installed in accordance with the instructions given in "Chapter 2. Installation" on page 3, before applying power. This chapter includes discussions of the following topics: •...

  • Page 26: Powering Up The System

    3.4 Powering up the system Check the wiring connections and close both the XDP and This is a typical example transmitter enclosures before applying power. Energize the of the first initialization external disconnect device to power up the XDP. Allow the screen.

  • Page 27: Accessing The User Program

    3.5 Accessing the user program 3.6 Exiting the user program To configure the XDP for a specific application, it is To leave the user program, proceed as follows from the necessary to leave measurement mode and enter the main menu: user program as follows (see menu maps in "Figure 14"...
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  • Page 29: Chapter 4. Setup

    Chapter 4. Setup Introduction Although the XDP is set up at the factory with default values that are suitable for most applications (see "Appendix D. Factory default settings" on page 47), the user program provides a means for customizing many of the meter parameters.

  • Page 30: Setting Up The Display

    4.3 Setting up the display Use the instructions in this section to configure the display The real-time clock is set in a different menu. To set the date window as desired. and time, navigate to the cal>1:cal>setup>clock menu and proceed as follows: 4.3.1 Switching display windows 1.

  • Page 31: Setting Up The Analog Input

    4.4 Setting up the analog input Use the instructions in this section to configure the manner in which the XDP responds to the 4-20 mA input signal from the transmitter. 4.4.1 Entering calibration data 4.4.2 Setting the analog input error limits The XDP converts the 4-20 mA analog input signal from The XDP system fault alarm is tripped whenever the the transmitter into either ppm or pcnt of the target gas for...

  • Page 32: Setting Up The Alarms

    4.5 Setting up the alarms Use the instructions in this section to configure the system fault alarm and the four XDP alarms. 4.5.1 Setting up the system fault alarm To program the four XDP alarms, navigate to the cal>1:cal>setup>alarms menu and proceed as follows: The system fault alarm is tripped whenever the 4-20 mA 1.

  • Page 33: Setting Up The Analog And Digital Outputs

    4.6 Setting up the analog and digital outputs Use the instructions in this section to configure the system analog output, the XDP analog output, and the digital serial port output. 4.6.1 Setting up the system analog output again at either the test, zero trim, or span trim menu choice to send the test value to the analog output device.
  • Page 34 To configure the XDP output, navigate to the • Force low - displays a value equal to the low point cal>1:cal>setup>analog output menu and proceed as follows: of the selected analog output range (e.g. 4 mA for a 4-20 mA range). 1.

  • Page 35: Setting Up The Serial Port Digital Output

    4.6.3 Setting up the serial port digital output 4.7 Using the XDP utility functions The serial port digital output, which is used to interface Complete the instructions in this section to use the following the XDP with a personal computer, has the following XDP utility functions: programmable features: •...
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  • Page 37: Chapter 5. Calibration

    Chapter 5. Calibration Introduction The XDP has been designed to perform periodic automatic self-calibrations, based on the current live ppm/pcnt measurement. To ensure accurate readings, the automatic calibration (hereafter referred to as AutoCal) should be scheduled and configured in a manner that best suits your specific application.

  • Page 38: Configuring Autocal

    5.3 Configuring AutoCal Use the instructions in this chapter to configure the AutoCal process as desired. Begin by navigating to the cal>1:cal>AutoCal menu. Then, proceed to the next section to begin. 5.3.1 Enabling AutoCal 5. For the zero/span cal method, proceed as follows: a.

  • Page 39: Scheduling Autocal

    5.3.4 Scheduling AutoCal To program the manner in which the XDP analog output indicates an AutoCal in progress, proceed as follows: To customize the AutoCal process, you must program the 1. Enable AutoCal as described in “enabling AutoCal” on calibration schedule. To do so, proceed as follows: page 44.

  • Page 40: Setting Autocal Verification

    5.3.8 Setting AutoCal verification 5.3.9 Viewing the drift data The auto verification function permits you to specify a The calibration drift data that has been accumulated during calibration drift limit that will trip a verification alarm the previous AutoCal runs is stored internally by the XDP. You and alter the manner in which the drift data is handled may view this data at any time by completing the following immediately following AutoCal.

  • Page 41: Clearing The Drift Data

    5.4 Clearing the drift data 5.5 Resetting the verification alarm The calibration drift data that has been accumulated Whenever the auto verification alarm is tripped (see “Setting during the previous AutoCal runs is stored internally by AutoCal verification” on page 48), it must be reset manually.
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  • Page 43: Chapter 6. Factory-Level Programming

    Chapter 6. Factory-level programming Introduction The XDP is factory-configured to provide optimum performance in the specified application. Because many of the critical settings programmed into the meter during this procedure are essential for reliable and accurate operation, the operator does not see these menu items during routine programming of the XDP.

  • Page 44: Setup-Level Programming

    6.4 Setup-level programming 6.5 Factory-level programming At this programming level, the Cfg menu option is now At this programming level, all menu options are available. available. As you will recall, this option is blank at the The new menus, which are available only at this level, are operator-level (2719 password).
  • Page 45 c. Use the [] and [] keys to highlight the zero setpoint 6.5.1c AutoCal relays test option and press [ENTER]. Using the four arrow keys, The XDP includes four alarm relays that are related to the enter the new ppm/pcnt value. Then, press [ENTER]. calibration process.

  • Page 46: The Opt>Setup Menu

    6.5.2 The opt>setup menu 6.5.2b Erasing the old main code and slot code This menu is used to restore corrupted software or to The next step in the process is to erase the old software download new software to the XDP. The following items from the XDP.

  • Page 47: Chapter 7. Specifications

    Chapter 7. Specifications Functional specifications Analog output Linearized isolated 4 to 20 mA, 0 to 20 mA or NAMUR user-selectable, field-programmable output for any range from 0 to 100 percent or 0 to 10,000 ppm. Input power 85 to 264 VAC, 47 to 63 Hz, 40 W Fuse 1.25 A Analog input...

  • Page 48: Standard Software For O 2 Analysis

    7.2 Standard software for 7.4 Physical specifications analysis Dimensions (w x h x d) 9 in x 10 in x 9 in. (229 mm x 254 mm x 229 mm) Measurement range examples • 0 to 10; 100; 1,000; or 10,000 ppm O Weight •...

  • Page 49: Appendix A. Ce Mark Compliance

    Appendix A. CE Mark compliance Introduction For CE Mark compliance, the XDP must meet both the EMC and LVD directives. Attention European customers! CE Mark compliance is required for all units used in EU countries. A2. EMC compliance For EMC compliance, the electrical connections must be shielded and grounded as shown in Table 2 below.

  • Page 50: Appendix B. Panaview™ Programming

    Appendix B. PanaView™ programming Introduction B.3 Viewing data Panametrics offers a Windows-based instrument interface PanaView may be used to view the live measurement data software called PanaView. This software is installed on a being collected by the XDP. This display is in addition to the personal computer (PC) and communicates with many standard LCD screen on the face of the instrument.
  • Page 51 Figure 11: Simultaneous mA and ppm/pcnt text displays Figure 12: ppm/pcnt text and graphical displays NOTE: The above information is just a brief overview of how to view your live XDP data with PanaView. For complete instructions on using all of the available features and capabilities, refer to the PanaView user’s manual (Panametrics document 910-211).

  • Page 52: Logging Data

    B.4 Logging data In addition to viewing your live XDP data, PanaView allows is accumulated. When the log file has been completed, you to accumulate the live data readings in the form of it may be named and stored on the PC. The resulting a data log file that is stored on the hard drive of the PC.

  • Page 53: Appendix C. Menu Maps

    Appendix C. Menu maps C.1 List of menu maps • Operator-level [cal] and [disp] menu map "Figure 14" on page 44 • Operator-level [opt] menu map "Figure 15" on page 45 • Factory-level menu map "Figure 16" on page 46...
  • Page 54 Figure 14: Operator-level [cal] and [disp] menu map...
  • Page 55 Figure 15: Operator-level [opt] menu map...
  • Page 56 Figure 16: Factory-level menu map...

  • Page 57: Appendix D. Factory Default Settings

    Appendix D. Factory default settings D.2.6 AutoCAL Introduction Type: offset cal Prior to shipment, each XDP is programmed with values that Zero/span cal type: span gas first are suitable for many applications. Although these values Zero setpoint: 0.0 are readily reprogrammed to meet specific application requirements, the default values usually allow for a quick Span setpoint: 100 and easy initial startup of the instrument.
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  • Page 59 Index Calibration, automatic........15 Calibration, gas or gases .
  • Page 60 Local Safety Standards ........ix Setting up the analog and digital outputs .
  • Page 61 Warranty Return policy Each instrument manufactured by Panametrics is warranted If a Panametrics instrument malfunctions within the to be free from defects in material and workmanship. warranty period, the following procedure must be Liability under this warranty is limited to restoring the completed: instrument to normal operation or replacing the instrument, 1.
  • Page 62 Certification & safety statements Certification & safety statements for the XDP explosion-proof display XDP When installing this apparatus, the following requirements must be met: • Field wiring shall be rated 90° C for ambient temperatures above 55°C. • Connecting cables shall be mounted securely and protected from mechanical damage, pulling and twisting. •...
  • Page 63 II 2 G Ex db IIC T6 Gb is present. IP66 -22°C ≤ Tamb ≤ +65°C ¾” NPT conduit openings. 0598 Baker Hughes EMEA Sensing House, Free Zone East, Shannon, County Clare, V14 V992 Ireland Model No: XDP S/N: MFG.
  • Page 64 Tel: +1 800 833 9438 (toll-free) E-mail: mstechsupport@bhge.com Tel: +1 978 437 1000 E-mail: mstechsupport@bhge.com Panametrics, a Baker Hughes Business, provides solutions in the toughest applications and environments for moisture, oxygen, liquid and gas flow measurement. Experts in flare management, Panametrics technology also reduces flare emissions and optimizes performance.

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