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Table of Contents
Summary of Contents for MKN 10010259
- Page 1 Read the operating instructions prior to commissioning Installation instructions Condensation hood Unit Type of energy Model For unit type FlexiCombi Air Electric 10010259 FKXCOD615 FKXCOD621 FKXCOD115 FKXCOD121 DKECODXXXXXX 10010260 FKXCOD215 FKXCOD221 10010259-1AIBE-D en-GB...
- Page 2 Fax +49 5331 89-280 Internet www.mkn.com Copyright All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG. Distribution or duplication is only permitted with the prior written consent of MKN.
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Page 3: Table Of Contents
Directory of contents 1 Introduction ................. 5 1.1 About this manual ................ 5 1.1.1 Explanation of signs .................. 6 1.2 Staff qualification ................ 7 1.3 Use of the unit ................... 7 1.4 Warranty .................... 7 2 Safety information .............. 8 3 Description of the unit ............. 10 3.1 Overview of the unit ............... 10 3.2 Scope of delivery ................ ... - Page 4 Directory of contents Installation instructions...
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Page 5: 1 Introduction
Introduction 1 Introduction 1.1 About this manual The instruction manual is part of the unit and contains information on safe installation of the unit. Observe and adhere to the following instructions: • Read the instruction manual in its entirety prior to installation. •... -
Page 6: Explanation Of Signs
Introduction 1.1.1 Explanation of signs DANGER Imminent threat of danger Failure to comply will lead to death or very severe injuries. WARNING Possible threat of danger Failure to comply can lead to death or very severe injuries. CAUTION Dangerous situation Failure to comply can lead to slight or moderately severe injuries. -
Page 7: Staff Qualification
Introduction 1.2 Staff qualification Explanation of qualification Skilled staff • Skilled staff are those, who due to their profes- sional training, knowledge and experience as well as their knowledge of the relevant standards can assess the tasks given to them and recognize any possible dangers. -
Page 8: 2 Safety Information
Safety information 2 Safety information The unit complies with applicable safety standards. Residual risks associated with operation or risks resulting from incorrect operation cannot be ruled out and are mentioned specifically in the safety instructions and warnings. The installer must be familiar with regional regulations and observe them. - Page 9 Safety information Risk of electric shock from live components. • Prior to working on the electrical system, switch off the unit, disconnect the electrical system from the mains and prevent power from being switched on again. Check to ensure absence of voltage.
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Page 10: 3 Description Of The Unit
Description of the unit 3 Description of the unit The FlexiCombi Air condensation hood does not replace a ventilation system. 3.1 Overview of the unit Image: Overview of the unit a Condensation hood g Condensate pipe b Nameplate h Cable gland c Predetermined breaking point for i Cover panel for connection the exhaust gas pipe... - Page 11 Description of the unit Part Quantity Designation Part number Screw 101401 Auxiliary contact for BCXML20 contactor Plug ZEC 1.5/2-ST-5.0 C1 Adhesive bases 203618 Cable ties 203650 Gas version only Exhaust gas pipe 10019945 FlexiCombi Team and stacking kit only Exhaust air pipe 10011753 Seal 211079...
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Page 12: Equipment And Connection Data
Description of the unit 3.3 Equipment and connection data FlexiCombi Air 10010259 10010260 FlexiCombi 615, 621, 115, 121, Team 215, 221 Dimensions Unit 1002 x 1142 x 394 1080 x 1142 x 394 Length x Width x Height (mm) Unit with packaging... - Page 13 Description of the unit ** If used on a gas operated unit The following clearances from walls, ceilings or other equipment must be maintained when installing the unit: • Left, right and rear at least 50 mm. • For service work, 500 mm on the left is recommended. •...
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Page 14: 4 Transporting The Unit
Transporting the unit 4 Transporting the unit Prior to transporting the unit to the installation site, ensure that: • The roadway has adequate load-bearing capacity. • Wall openings are large enough. 4.1 Transporting to the installation site CAUTION Risk of property damage and personnel injury from tipping equipment •... -
Page 15: Unpacking The Unit
Transporting the unit 4.2 Unpacking the unit CAUTION Risk of injury from sharp edges • Wear protective gloves. When unpacking the unit, inspect it for transport damage. Do not install damaged units or put into service. 1. Remove the packaging. 2. -
Page 16: 5 Assembling The Unit
Assembling the unit 5 Assembling the unit CAUTION Risk of crushing from improper setup • Protect the unit and work area during setup and alignment. CAUTION Risk of fire from failure to observe applicable regional fire prevention regulations • Observe applicable regional fire prevention regulations. CAUTION Danger due to heavy weight of the unit (over 60 kg) •... - Page 17 Assembling the unit Additionally for gas units 1. Remove the predetermined breaking point for the exhaust gas pipe on the condensation hood. (see Overview of the unit) 2. Attach the extension to the exhaust gas pipe by inserting it through the housing of the condensation hood. Image: Second exhaust air pipe with seals Additionally for FlexiCombi Team and Stapelkit 1.
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Page 18: 6 Connecting The Unit
Connecting the unit 6 Connecting the unit 6.1 Opening and closing the housing DANGER Risk of personal injury and physical damage from electric shock • Prior to working on the unit, ensure that the unit has been disconnected from the mains. •... - Page 19 Connecting the unit Removing the side panel 1. Unscrew the screws on the side wall. 2. Pull the bottom edge of the side wall forwards. 3. Remove the side wall. Attaching the side panel ATTENTION Risk of physical damage from leaky housing •...
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Page 20: Removing And Attaching The Cover Panel For The Connection Terminals On Flexicombi Air
Connecting the unit 3. Fasten the bottom of the side wall with the screws. 4. Fasten the screws in the middle of the side wall. 5. Check that the side wall is in contact with the unit on all sides. 6.1.2 Removing and attaching the cover panel for the connection terminals on FlexiCombi Air Image: Cover panel for connection terminals... - Page 21 Connecting the unit Power connection cable Minimum requirements for the unit's power connection cable to the electric mains: Connection Power connection cable Permanent connection for fixed Rubber sheath cable, oil-resistant, installation with a cable from the unit to shrouded and flexible in accordance a separate connection box.
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Page 22: Connecting The Electric Power Cable
Connecting the unit Install an all-phase disconnect switch if the unit will be connected permanently to the electric mains. Plug connection CAUTION Risk of property damage and personal injury from improper installation • The plug-in connection must be readily accessible. If the unit is connected with a plug to the power-supply mains, use plugs and sockets to IEC60309 and rated at least IP44. -
Page 23: Connecting The Potential Equalisation Circuit
Connecting the unit 6.2.2 Connecting the potential equalisation circuit Potential equalisation Image: Symbol for potential equalisation The unit can be included in a potential equalisation system by means of appropriately sized wiring. 1. Run and attach potential equalisation line to the identified terminal. -
Page 24: Connecting The Power Connection Cable For The Condensation Hood To The Contactor And Circuit Board In The Unit
Connecting the unit Requirements Unit not live 1. Run power connection cable for the condensation hood to rear of unit. 2. Use adhesive base and cable ties to secure power connection cable for the condensation hood. 6.3.3 Connecting the power connection cable for the condensation hood to the contactor and circuit board in the unit DANGER Risk of personal injury and physical damage from electric... - Page 25 Connecting the unit 5. Run the power connection cable for the condensation hood up to the connection terminals and the slot for the circuit board. 6. Connect the power connection cable for the condensation hood in accordance with the terminal diagram. 7.
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Page 26: Second Power Connection Cable For Flexicombiteam And Stapelkit
Connecting the unit 6.3.4 Second power connection cable for FlexiCombiTeam and Stapelkit Image: Air terminal strip L1/ NP/ PE Supply voltage 5/ 6 Unit 1 "Cooking zone door open" F5 Fuse 6.3 A 7/ 8 Unit 2 "Cooking zone door open" Only with stacking kit 1/ 2 Unit 1 "On"... -
Page 27: Making The Exhaust Air Connection
Connecting the unit 6.4 Making the exhaust air connection When setting up the unit under a ventilation system, observe the regional regulations for heating, ventilation and air conditioning systems. ATTENTION Risk of physical damage from fouling of the exhaust air ducts •... -
Page 28: Checking Operation
Connecting the unit 6.5 Checking operation Requirement Power connection cable and power connection cable for the condensation hood connected 1. Close the cooking zone door with pressure. 2. Switch on the FlexiCombi. Fan in the condensation hood runs continuously 3. Open cooking zone door. Fan in the condensation hood runs faster. -
Page 29: 7 Putting The Unit Into Service
Putting the unit into service 7 Putting the unit into service Requirement Power connection made Exhaust connection made ( if required by the customer) Housing closed 1. Instruct the operator. 2. Fill out the commissioning report at the end of this manual. 7.1 Filling out the commissioning report General Information from the nameplate entered? - Page 30 Putting the unit into service Final notes Operator trained? Electrical installation was provided by: Company Installer City, date Signature Exhaust air connection was provided by: Company Installer City, date Signature Operator training was provided by: Company Installer City, date Signature Installation instructions...
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Page 31: 8 Manufacturer's Declaration
Manufacturer's declaration 8 Manufacturer's declaration EC Declaration of Conformity Manufacturer MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG • Halberstädter Straße 2a • 38300 Wolfenbüttel, Germany We hereby declare, that the following product: Description of the unit Unit for extracting vapour and steam in commercial applications... - Page 32 Manufacturer's declaration Installation instructions...
- Page 36 www.mkn.com...
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