CYBELEC DNC 60 GS User Manual
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CYBELEC DNC 60 GS User Manual

CYBELEC DNC 60 GS User Manual

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DNC 60 GS
CYBELEC SA
RUE DES UTTINS 27
CH - 1400 YVERDON-LES-BAINS
SWITZERLAND
User Guide
Tel. ++ 41 24 447 02 00
Fax ++ 41 24 447 02 01
E-Mail: info@cybelec.ch
V-DOC-60GS-EN

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Naresh Panchal
January 23, 2025

can we attach extra screen to DND 60 controller

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Summary of Contents for CYBELEC DNC 60 GS

  • Page 1 DNC 60 GS User Guide CYBELEC SA Tel. ++ 41 24 447 02 00 RUE DES UTTINS 27 Fax ++ 41 24 447 02 01 CH - 1400 YVERDON-LES-BAINS E-Mail: info@cybelec.ch SWITZERLAND V-DOC-60GS-EN...
  • Page 2 Information in this document is subject to change without notice, and does not represent a commitment on the part of CYBELEC SA. The software described in this document is furnished under a license agreement or nondisclosure agreement. The software may be used or copied only in accordance with the terms of the agreement. It is against the law to copy the software on any medium except as specifically allowed in the license or nondisclosure agreement.

  • Page 3: Safety And Maintenance Instructions

    AFETY AND AINTENANCE NSTRUCTIONS The operator must be trained for working with the machine on which the numerical control is installed. Improper use of the numerical control can cause heavy damage on equipment and/or injuries to people. Modification of machine parameters can cause important material damage or lead to irregular product quality.
  • Page 4 This page has been left blank intentionally. PAGE II USER GUIDE DNC 60 GS...

  • Page 5: License Agreement For Cybelec Software

    Unauthorized copying, duplicating, selling or otherwise distributing this product is a violation of the law. PECIAL EPROM COPYRIGHT The CYBELEC DNC and CNC units in which the original software made by CYBELEC has been replaced by a copy not made by CYBELEC, and without written authorization of CYBELEC, will immediately lose their warranty.
  • Page 6 The foregoing warranty is instead of all other warranties, expressed or implied. Licensee further agrees that CYBELEC shall not be liable for any lost profits, lost savings, loss of use, or other incidental or consequential damages arising from the use or inability to use the software, or for any claim or demand against licensee by any other party.
  • Page 7 CYBELEC during the maintenance period. In no event shall CYBELEC be obliged to provide technical support in attempting to resolve problems or difficulties resulting from licensee's modification of the licensed software; any such modification by licensee is entirely at licensee's own risk.
  • Page 8 This page has been left blank intentionally. PAGE VI LICENSE AGREEMENT...

  • Page 9: Table Of Contents

    V. 2.2 TABLE OF CONTENTS SAFETY AND MAINTENANCE INSTRUCTIONS................I LICENSE AGREEMENT FOR CYBELEC SOFTWARE ..............III FOREWORD............................3 DESCRIPTION OF THE NUMERICAL CONTROL DNC 60 GS.............5 General information ......................5 Physical and logical organization..................7 The memories ........................8 Work memory (buffer memory) DNC internal memory The user interface........................9...
  • Page 10 PROGRAMMING..........................37 Operating procedure ......................37 Clearing the buffer ......................37 Programming a sequence....................37 Creation of a second (or n th ) sequence ................38 Searching for a sequence....................38 Deleting a sequence ......................38 Insertion of a sequence ...................... 39 Jumping a sequence......................

  • Page 11: Foreword

    OREWORD This manual will familiarize you with the programming of the DNC 60. It supplies the necessary information to allow you to program products and tools. You will also learn how to search for, copy, modify and save these data. FOREWORD PAGE 3...
  • Page 12 This page has been left blank intentionally. PAGE 4 USER GUIDE DNC 60 GS...

  • Page 13: Description Of The Numerical Control Dnc 60 Gs

    ESCRIPTION OF THE NUMERICAL CONTROL DNC 60 GS ENERAL INFORMATION Numerical control for 1 axis. ! X3 Backgauge axis Black and white high resolution LCD screen. Two character sizes. Multi-page display by menu or direct access. Multilingual conversational programming. In each DNC, 8 languages are permanently available for the operator.
  • Page 14 Memorization of the axes positions in the case of a power failure. Corrections per product and per sequence. RS232 series interface integrated in the DNC for "ON LINE" link with IBM- PC / AT / PS2. PAGE 6 USER GUIDE DNC 60 GS...

  • Page 15: Physical And Logical Organization

    HYSICAL AND LOGICAL ORGANIZATION The following diagram is a schematic representation of the physical and logical organization of the DNC 60: RS232 interface Screen Keyboard Microprocessors, memory PCBs Axes command and Auxiliairy surveillance functions Motors encoders DESCRIPTION OF THE DNC 60 PAGE 7...

  • Page 16: The Memories

    This fixed internal memory, of the static RAM type maintained by a lithium battery, contains the products, axes positions, numbers concerning the production and machine parameters. No programming or modification are done directly in this memory. PAGE 8 USER GUIDE DNC 60 GS...

  • Page 17: The User Interface

    HE USER INTERFACE HE SCREEN The screen displays the products, and machine parameters as well as all other useful information for programming and machine work. The keys situated on the front of the DNC 60, are used for selecting the screen pages and introducing data.
  • Page 18 Changing from "programming" mode to "semi- automatic" mode and then to "automatic" mode, conserves the current sequence for execution. This allows to take up again a product in production without having to make "empty" cycles. PAGE 10 USER GUIDE DNC 60 GS...
  • Page 19 The commands DELETE key Allows to delete a sequence or a program when the cursor is placed on the PRODUCT or N fields. Only functions in PROGRAMMING mode. CLEAR key This key allows to delete data indicated by the cursor. Pressing this key twice, on most pages, deletes all the data on the page.
  • Page 20 NB: No axes (or auxiliary function) movement will be authorized unless the stop LED is off. In this group, you will find as well all the dis- placement keys connected to the "MANUAL" mode. PAGE 12 USER GUIDE DNC 60 GS...

  • Page 21: Presentation Of The Screen

    RESENTATION OF THE SCREEN PAGES URSOR ACCESSIBLE FIELDS On all pages, when first displayed the cursor is located on the programmable field on which it was placed during the last intervention on that page. The cursor can be moved to the previous or following field by pressing the key.
  • Page 22 This page has been left blank intentionally. PAGE 14 USER GUIDE DNC 60 GS...

  • Page 23: The Screen

    HE SCREEN PAGES MENU PAGE For access to this page, press CHOICE ? STOPPED PRODUCTION TRANSFER RS232 DISPLAY AXES DISPLAY AXES DISPLAY AF DISPLAY CY/JS/TIMES/TYPE SEQ MACHINE MESSAGES PROGRAMMING AXES ORIGIN PROGRAMMING MACHINE PARAMETERS To obtain one of the pages listed on the screen, enter the number in the margin opposite the page desired, your choice is displayed in the CHOICE?__ field.

  • Page 24: List Of Products In The Internal Memory

    ! To delete a product in the internal memory; select the number and program it in the PRODUCT field, then press ! To delete the whole internal memory, program 999 in the PRODUCT field, then press PAGE 16 USER GUIDE DNC 60 GS...

  • Page 25: List Of Products According Criteria

    IST OF PRODUCTS ACCORDING CRITERIA PRODUCT NEXT PROD.__ STOPPED CODE THICKNESS RAKE ANGLE 3.00 __.__° -- LIST OF PRODUCTS ACCORDING CRITERIA -- This page allows to search in the internal memory for a product number according to one or more of the criteria mentioned. Example: Search for a product according to its code number.

  • Page 26: Production Page

    REALIZED MATERIAL: Thickness __.__ mm Rake angle __.__ ° material Kg/mm² ___.___ REQUIRED REALIZED PRODUCTION TIME: 24h 35min 25h 18min TOOLS ADJUST. TIME: 2h 45min PRODUCT SET UP: 0min PROGRAMMING TIME: 1h 30min PAGE 18 USER GUIDE DNC 60 GS...

  • Page 27: Production Page : Explication Of The Fields

    PRODUCTION PAGE XPLICATION OF THE FIELDS PAGE Number of an order ! located in the work memory or ! to be created or ! to be searched for The order number must be between 1 and 9. If the order is created from an empty list, the field does contain the number 1.

  • Page 28: Working Time

    This is a round robin list. You can also designate a page number in the PRODUCTION PAGE field and press the key. PAGE 20 USER GUIDE DNC 60 GS...

  • Page 29: Deleting An Order

    ELETING AN ORDER key deletes the order whose number is displayed in the PRODUCTION PAGE field. The remaining orders are recompacted. To delete all the pages, enter 99 in the PRODUCTION PAGE field and press the key. NTRODUCTION OF ALPHANUMERICAL CHARACTERS IN THE FIELDS Some fields such as PLAN fields from the STATUS PRODUCT or the ORDER field from the PRODUCTION PAGE, allow the introduction of...

  • Page 30: Transfer Rs232 Page

    3,4 DATA LINK TEST 1 2 7 FLASH 8 EXT KEYBD 9 MODEM CHOICE _ 1 PRODUCTS 4 PARAMETERS 6 PRODUCTS N° The transmission procedure DNC < - > PC is described on page 45. PAGE 22 USER GUIDE DNC 60 GS...

  • Page 31: Product Page (Af Information)

    PRODUCT (AF I PAGE NFORMATION CY__ STOPPED M ALU1 2.00 1000 0.74° 0.24 ! This page is destinated to give information relating to the auxiliary functions (AF) specific to shears. (Blade gap, rake angle, cutting depth). ! There are recalled: - the material - the thickness - the width ! There we can find the following information calculated from the three...

  • Page 32: Product Page

    "blade gap" function. The material selection is made with the manual keys. Sigma Material hardness. This field also intervenes in the calculation of the blade and rake angle functions. PAGE 24 USER GUIDE DNC 60 GS...
  • Page 33 Cutting width This field is only displayed if the machine is equipped with a "cutting depth" function. Width over which the upper and lower blades cross. Programming this field starts the calculation of the BDC (cutting depth, figure 3). Blade gap (AF1) Gap between the cutting blades (in 1/100) for the sheet thickness and material chosen.

  • Page 34: Sequences List Page

    This page displays the data for the sequences concerning the auxiliary functions (AF1->AF8). PRODUCT NEXT PROD.__ STOPPED CODE -- AUXILIARY FUNCTIONS -- ANGL 0.48 0.48 0.48 _.__ _.__ _.__ _.__ _.__ _.__ _.__ _.__ _.__ PAGE 26 USER GUIDE DNC 60 GS...
  • Page 35 Choice 6 of the main menu. This page displays the cycle data (CY, JS, sequence type, etc.) of the sequences. PRODUCT NEXT PROD.__ STOPPED CODE N CY NCut 2 __x__ 2 __ __x__ 3 __ __x__ 4 __ __x__ 5 __ __x__ 6 __ __x__ 7 __ __x__ 8 __ __x__...

  • Page 36: Sequence Page (Small Characters)

    SHEET N° 7 digit sheet metal number can be programmed for each sequence. It is transmitted by the RS 232 at each sequence change according to a pre-defined protocol. PAGE 28 USER GUIDE DNC 60 GS...
  • Page 37 If the field immediately following the axis' denomination is not programmed, the value of X -MEM- is an absolute value to be reached. If the field is programmed at 1, the X displacement will be relative in relation to the last positioning value.
  • Page 38 Only then will the counter function. To clear the counter, simply clear the Q-POS- field. A 24V signal is supplied to the exterior as soon as Q -POS- reaches Q -MEM-. PAGE 30 USER GUIDE DNC 60 GS...

  • Page 39: Definition Of The Work Cycle

    EFINITION OF THE WORK CYCLE Programming the following fields defines the type of work cycle to be chosen for the current sequence. Without cutting_ Work cycle without any cutting. Retract_ By default (field not defined) the cycle will retract. In the case where the value 0 is programmed in the RETRACT field, the retraction is not made.

  • Page 40: Sequence Page (Large Characters), Programming

    If applicable CY (number of repetitions) Choice materiel Choice thickness Choice length Choice speed Choice cutting length If applicable JS__x__ (jump and number of jump repetitions) Choice quantity If applicable: - No cut - Retraction - Clean cut PAGE 32 USER GUIDE DNC 60 GS...

  • Page 41: Sequence Page (Large Characters), Operating

    SEQUENCE PAGE LARGE CHARACTERS PERATING 0 N 1 CY__ STOPPED M ALU1 2.00 100.0 99.8 1000 JS__x__/__ Q _____/_____ This page is forced as soon as entering in the cycle. It has been made to display in which state the machine is while working. Relating to the programming page , we have here in particular: The correct axis position underneath the programmed value.

  • Page 42: Correction Page

    Corrections to be applied to all sequences. CORRECTIONS VARIABLE Corrections to be applied only to the sequences CORRECTIONS where they have been programmed. NB: The resulting positioning value is displayed under the column -MEM-. PAGE 34 USER GUIDE DNC 60 GS...

  • Page 43: Origin Of Axes

    RIGIN OF AXES Choice 7 of the main menu This page is used to introduce or modify the origin of the main axis (X3). PRODUCT STOPPED SET MAIN AXES 100.0 100.0 ! Place the cursor on the axis field desired. ! Program the chosen value.

  • Page 44: Machine Parameters

    It is strongly recommended not to modify these values, or only directed to do so by the manufacturer, CYBELEC company or one of its agents. We also recommend to keep a written copy of this data so that any technician can re-program the original values if necessary.

  • Page 45: Programming

    ROGRAMMING PERATING PROCEDURE ! Introduction of data ! Trial product ! Corrections (eventual) of the product using the COR. page ! Storage (optional) of the product ! Production LEARING THE BUFFER ! To enter a new program into the buffer (work memory) it is best to clear its contents before entering new data.

  • Page 46: Creation Of A Second (Or N Th ) Sequence

    ELETING A SEQUENCE ! Position the cursor on N field. ! Enter the number of the sequence to be deleted. ! Press then ! This operation automatically compacts the remaining product sequences. PAGE 38 USER GUIDE DNC 60 GS...

  • Page 47: Insertion Of A Sequence

    NSERTION OF A SEQUENCE Insertion of a sequence with automatic re-numbering of the product sequences. ! Select the preceding sequence ( ..). ! Position the cursor on N field. ! Press ! The DNC copies the current sequence and inserts it in the following position.

  • Page 48: Storage And Recall Of Programs In The Internal Memory

    The recalled program automatically replaces the program already in the buffer when the operation is performed. The latter program can only be recovered if it has already been stored beforehand. PAGE 40 USER GUIDE DNC 60 GS...

  • Page 49: Deletion Of A Product From The Internal Memory

    ELETION OF A PRODUCT FROM THE INTERNAL MEMORY ! Place the cursor on the PRODUCT field, enter the number of the product to be deleted then press The interactive field displays DELETED. If the product does not exist the message IGNORE is displayed. OMPLETE CLEARANCE OF THE INTERNAL MEMORY ! Cursor on PRODUCT field.
  • Page 50 This page has been left blank intentionally. PAGE 42 USER GUIDE DNC 60 GS...

  • Page 51: The Initialization Page

    This page appears if a calculation is impossible, due to unprogrammed data or an incorrect value. It can also appear as a result of pollution of one of the memory zones which will also give impossible calculations. INITIALIZATION DNC 60 GS --------- --MEMORY ZONE-- Clear variables zone Clear machine parameters zone...
  • Page 52 The best to do in this case is to delete again the whole contents of the DNC and to re-program the DNC manually via the keyboard (not the RS232 line). PAGE 44 USER GUIDE DNC 60 GS...

  • Page 53: Transmission

    RANSMISSION For transfer to an IBM PC by serial line the DNC 60 must be equipped with the option RS232. Backup The PC must be equipped with the CYBACK storage software. CYBACK allows to make a backup of the data in the DNC without intervention on the data on the PC's level.

  • Page 54: Tests Of The Serial Ports

    Test loopback connector Pin 2 (RXD) wired to pin 3 (TXD) Pin 4 (DTR) wired to pin 6 (DSR) Pin 7 (RTS) wired to pin 8 (CTS) PAGE 46 USER GUIDE DNC 60 GS...

  • Page 55: Cyback

    RS 232 transmission cable Shield: connection on the metallic hood Blindage: connexion sur le capot métallique Abschirmung: Anschluss an Metallhülse CYBACK For this program the RS cable must be connected on the RS232 port of the J5 plug. The transmission parameters must be programmed on the DNC with the same values as for the test of the serial ports (see paragraph above).
  • Page 56 This page has been left blank intentionally. PAGE 48 USER GUIDE DNC 60 GS...

  • Page 57: Protection Of The Access Levels

    ROTECTION OF THE ACCESS LEVELS ENERAL NFORMATION Depending on the version, the DNC 60 can or can not be equipped with a 4-positions physical key. However the protection levels 0-1-2 and 3 still exist. For the case where the physical key doesn't exist, the access is made by password.

  • Page 58: The Users

    After installing the machine it is advised to modify the password by default of level 4 (WSSUPER = Workshop supervisor) and of level 3 (EUL3 = Operators with authorization level 3), because the passwords are in this manual. PAGE 50 USER GUIDE DNC 60 GS...

  • Page 59: Access By Password

    CCESS BY PASSWORD By starting the software, the virtual key is always positioned at 0. ! Choose the level to access by pressing one of the combinations ! The message VALUE ? appears. ! Introduce the password and press the key to validate the password.

  • Page 60: Access To Levels Superior To 3

    If his access level enables him, he can call the procedure of password modification (see next paragraph). ! At the end of the intervention, don't forget to pass to level 0 in order to leave the current level. PAGE 52 USER GUIDE DNC 60 GS...

  • Page 61: Change Password

    HANGE PASSWORD It is possible to modify the passwords attributed by default. Certain users can do it for themselves, others not. In order to know the authorizations, see Table of users, access and passwords. To change a password: ! Press the keys combination ! The message LEVEL ? appears.

  • Page 62: Management Of The Access Levels By External Key

    The use of the external key is defined by the parameter Key = 1 and by the use of the inputs KEY 0 and KEY 1. Input Input Pos. KEY 0 KEY 1 PAGE 54 USER GUIDE DNC 60 GS...

  • Page 63: Maintenance

    AINTENANCE N CASE OF FAILURE NITIAL CHECKS TO CARRY OUT ! Switch the machine off then on again. ! Check the program (safety factors). ! Check that the axes can be displaced in manual mode. ! Check the machine parameters against the written list made during the installation.

  • Page 64: Before Calling For Technical Help

    ! List of machine parameters (have on hand when the technician comes). ! The state of the numerical control: - which LEDs are on? - which message is on the screen ? ! Details of what caused or is causing the problem. PAGE 56 USER GUIDE DNC 60 GS...

  • Page 65: Safety And Interactive Messages

    AFETY AND INTERACTIVE MESSAGES Whenever the mode keys are pressed to try and enter into the machine working modes, the safety systems are verified and any error is mentioned by the impossibility to pass to mode. The DNC forces the mode;...
  • Page 66 (no more space for an additional sequence). IGNORE Displayed when the key used cannot (must not) be used at that time. INDEX Refers to Sheet index when the calculation of the length is done automatically. PAGE 58 USER GUIDE DNC 60 GS...
  • Page 67 INDEXED Machine indexing. INSERTED Indicates that the insertion has been made correctly. LAST Displayed in mode when the sequence shown is the last of the product. LIMIT ! This message appears when the calculation of a shears function (blade gap, rake angle, BDC or TDC) exceeds the limits fixed by the machine parameters.
  • Page 68 N2X programming of this axis prohibits an automatic exit from this index zone. In this case you should refer to the N2X user manual under parameter N° 25. PAGE 60 USER GUIDE DNC 60 GS...

  • Page 69: Print Screen To The Printer (Or Ascii File)

    RINT SCREEN TO THE PRINTER OR ASCII FILE The DNC 60 authorizes, if the RS232 port is included (optional), to print the content of a page displayed on the screen. This allows, through a hardcopy, to retain information regarding the product(s), tools or machine parameters.
  • Page 70 This page has been left blank intentionally. PAGE 62 USER GUIDE DNC 60 GS...

  • Page 71: Index

    INDEX internal, 8 internal cassette, 8 work memory, 8 ADVANCED PAGE, 12 Memory zone, 43 ADVANCED SEQUENCE, 12 MENU, 9 Message AUTOMATIC, 10 COMPLETE, 20 interactive messages, 57 RUN, 46 Mode, 10 Backup, 45 Buffer, 8 Order delete, 21 CLEAR, 11 save, 20 COMPLETE, 20 CORRECTION, 10...
  • Page 72 STOP, 12 Storage, 22 STORE, 11 Time, 20 working, 20 Transfer, 22, 45 Updating, 45 Warranty, III Work memory, 8 INDEX...

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