Discount Equipment SKYJACK SJ3013 Operation Manual
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Discount Equipment SKYJACK SJ3013 Operation Manual

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OPERATION
MANUAL
SJ3013 & SJ3014 micro
DC ELECTRIC SCISSORS
236613ACA
December 2020
ANSI & CE

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  • Page 1 OPERATION MANUAL SJ3013 & SJ3014 micro DC ELECTRIC SCISSORS 236613ACA December 2020 ANSI & CE...
  • Page 2 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 3 This manual is for MEWPs with serial numbers: SJ3013 & SJ3014 micro: 09281002 to 09289999 Original instructions in English.
  • Page 4 THIS SAFETY ALERT SYMBOL MEANS ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED. The Safety Alert Symbol identifies important safety messages on MEWPs, safety signs in manuals or DANGER. elsewhere. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message.

  • Page 5: Table Of Contents

    Table of Contents Section 1 – About this Mobile Elevating Work Platform (MEWP) ....9 Read and Heed ..............9 1.1-1 Mobile Elevating Work Platform (MEWP) definition .
  • Page 6 3.5-6 Pothole protection............. . 24 3.5-7 Maintenance support .
  • Page 7 Section 5 – Operation ............43 Energize the base control console .

  • Page 8: Section 1 - About This Mobile Elevating Work Platform (Mewp)

    Section 1 – About this Mobile Elevating Work Platform (MEWP) Compare the labels on the MEWP with the labels in 1.1 Read and Heed this manual. Immediately replace any labels that are Skyjack is continuously improving and expanding damaged or missing. product features on its equipment;...

  • Page 9: Primary Assemblies

    Section 1 – About this Mobile Elevating Work Platform (MEWP) Primary assemblies 1.2 Primary assemblies Lift mechanism: The lift mechanism is a scissor- type assembly made of formed steel or tube The MEWP has these primary assemblies: sections. A hydraulic lift cylinder with a holding valve moves the scissor assembly and the 1.

  • Page 10: Serial Number Nameplate

    Serial number nameplate Section 1 – About this Mobile Elevating Work Platform (MEWP) 1.3 Serial number nameplate is located at the The serial number nameplate rear side of the MEWP . It contains this information: Model ▪ Serial number ▪ Maximum load capacity ▪...

  • Page 11: Maintenance Responsibility

    Section 1 – About this Mobile Elevating Work Platform (MEWP) Maintenance responsibility 1.4 Maintenance responsibility 1.4-1 Operator Before the beginning of each shift, do all the daily inspections and function tests. Refer to Section 1.4-2 Maintenance and inspection schedule Refer to the service manual for frequent, periodic, and annual inspections.

  • Page 12: Section 2 - General Safety Precautions

    Section 2 – General Safety Precautions 2.1-1 Minimum distance from electrical WARNING conductors For North American (ANSI) models: Failure to obey the instructions and precautions in this manual could result in MEWP damage, Minimum Distance property damage, personal injury, or death. Voltage Range from Electrical Conductors...

  • Page 13: Safety Instructions

    Section 2 – General Safety Precautions Safety instructions 2.2 Safety instructions Prevent falling from the platform. Always keep a firm WARNING footing on the platform floor when working thereon. Do not DO NOT operate this MEWP without the correct climb on the toe-board, mid-rail, training and authorization.
  • Page 14 Safety instructions Section 2 – General Safety Precautions DO NOT drive elevated near DO NOT climb on the scissor depressions or holes of any arm assembly. type, loading docks, debris, drop-offs or surfaces that may affect the stability of the MEWP . IF OPERATION IN AREAS WITH HOLES OR DROP-OFFS IS ABSOLUTELY NECESSARY,...
  • Page 15 Section 2 – General Safety Precautions Safety instructions DO NOT operate on slippery surfaces without DO NOT alter or disable sufficient traction to stop, drive, or steer the MEWP . limit switches or other safety devices. STUNT driving and horseplay are prohibited. DO NOT position the MEWP against another object to steady the platform.

  • Page 16: Fall-Protection

    Fall-protection Section 2 – General Safety Precautions 2.3 Fall-protection 2.4 Worksite inspection The guardrail system is the primary fall protection Make sure the operating environment, ambient system of the MEWP platform. temperature, Electromagnetic Compatibility (EMC), and Hazardous Location Rating (locations with If personal fall-protection equipment (PFPE) is potentially flammable gases, explosive gases or required, by an employer or the authority having...

  • Page 17: Section 3 - Familiarization

    Section 3 – Familiarization WARNING Do not operate this MEWP without correct training and authorization. If you do not obey, there is a risk of death or serious injury. WARNING MEWP Familiarization must be given to a qualified operator. If you do not obey, there is a risk of death or serious injury.

  • Page 18: Overview Of The Mewp

    Section 3 – Familiarization Overview of the MEWP 3.1 Overview of the MEWP Platform control console Manual storage box Fall-protection anchorage Extension platform Platform Lift mechanism Maintenance support Emergency lowering knob Base control console Brake release switch Base System components tray Pothole protection device 236613ACA SJ3013 &...

  • Page 19: Manual Storage Box

    Manual storage box Section 3 – Familiarization 3.2 Manual storage box 3.4 Control functions The manual storage box is weather-resistant. It 3.4-1 Base control console contains the operation manual and other important documents. You must keep the operation manual for Refer to for the location of the base control Section 3.1...

  • Page 20: Platform Control Console

    Section 3 – Familiarization Features and Devices 3.4-2 Platform control console 3.5 Features and Devices Refer to for the location of the platform Section 3.1 control console. 3.5-1 Tilt switch This device senses when the MEWP has passed a predetermined angle in the longitudinal (front-to-back) or lateral (side-to-side) direction.

  • Page 21: Fall-Protection Anchorage

    Features and Devices Section 3 – Familiarization 3.5-4 Fall-protection anchorage 3.5-5 Overload warning system (OWS) overload warning system prevents normal MEWP movement when the platform is overloaded and in a stationary position. Refer to for platform Section 7.4 capacities. Remove the overload from the platform to continue the usual operation.

  • Page 22: Pothole Protection

    Section 3 – Familiarization Features and Devices 3.5-6 Pothole protection 3.5-7 Maintenance support Use the maintenance support when you do an inspection of the lift mechanism or do maintenance. Refer to for the procedure on how to use Section 6.5 the maintenance support.

  • Page 23: General Components

    General components Section 3 – Familiarization 3.6 General components 3.6-4 Extension platform The extension platform increases the length and area of the platform. Refer to on how to extend Section 5.8 3.6-1 Battery charger and retract the extension platform. The charger is located at the base. Refer to for the battery charger operation.

  • Page 24: Section 4 - Inspections Before Operation

    Section 4 – Inspections Before Operation 4.1 Operator’s Responsibility Do these tasks before each work shift in this sequence: 1. Visual and daily maintenance inspections (refer to Section 4.2). WARNING Do an inspection on the MEWP for damage or loose or missing parts. If damage is found, lock and tag the MEWP and remove it from service.

  • Page 25: Visual And Daily Maintenance Inspections

    Section 4 – Inspections Before Operation Visual and daily maintenance inspections 4.2-1 Labels 4.2 Visual and daily Refer to in this manual for the labels. Make Section 8 maintenance inspections sure all the labels are in the correct location, are in good condition, and you can read them.

  • Page 26: Base

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-4 Base Ladder Do the inspection that follows: Make sure the ladder is correctly attached. ▪ Wheel/tire assembly Make sure there are no loose or missing parts. ▪ Make sure there is no visible damage. Do a check on all the tire treads and sidewalls ▪...

  • Page 27: System Components Tray

    Section 4 – Inspections Before Operation Visual and daily maintenance inspections 4.2-5 System components tray WARNING Do the inspection that follows: Only use original or manufacturer-approved parts Base controls and components for the MEWP . If you do not obey, Make sure there is no visible damage, and all ▪...

  • Page 28: Platform Assembly

    Visual and daily maintenance inspections Section 4 – Inspections Before Operation 4.2-6 Platform assembly Platform control console Do the inspection that follows in sequence: Make sure that the control console is locked ▪ with lock-pins. WARNING Manual storage box Fall hazard. Use the three points of contact Make sure that the operation manual and ▪...

  • Page 29: Lift Mechanism

    Section 4 – Inspections Before Operation Visual and daily maintenance inspections 4.2-7 Lift mechanism Scissor bumpers Do the inspection that follows in sequence: Make sure that the bumpers are correctly ▪ attached and have no visible damage. Sliders Lift cylinder and pressure transducer Make sure that the sliders on the left and right ▪...

  • Page 30: Function Tests

    Function Tests Section 4 – Inspections Before Operation 4.3-3 Do a test of the platform/off/base 4.3 Function Tests key switch Do the function tests in sequence. 1. Pull the emergency-stop button. WARNING WARNING Do not operate a MEWP that does not function Look for overhead obstructions or other possible correctly.

  • Page 31: Do A Test Of The Lower/Neutral/Raise Switch

    Section 4 – Inspections Before Operation Function Tests 4.3-4 Do a test of the lower/neutral/raise 4.3-7 Do a test of the emergency- switch lowering function 1. Turn the platform/off/base switch to the base position. WARNING 2. Turn and hold the lower/neutral/raise switch to Look for overhead obstructions or other possible the raise position.

  • Page 32: Do A Test Of The Brake-Release Switch

    Function Tests Section 4 – Inspections Before Operation 4.3-8 Do a test of the brake-release switch IMPORTANT This test requires two people — one to operate the brake-release switch and the other to push the MEWP . WARNING Crush hazard. Make sure the switch operator is away from the wheels at all times.

  • Page 33: Do A Test Of The Emergency-Stop Button On The Platform

    Section 4 – Inspections Before Operation Function Tests 4.3-9 Do a test of the emergency-stop 4.3-10 Do a test of the function-enable button on the platform switch 1. Pull the emergency-stop button on the base 1. Make sure the path of intended motion is clear. control console.

  • Page 34: 12 Do A Test Of The Drive Function

    Function Tests Section 4 – Inspections Before Operation 4.3-12 Do a test of the drive function 4.3-13 Do a test of the low-speed button 1. Make sure the path of intended motion is clear. 1. Make sure the path of intended motion is clear. 2.

  • Page 35: 14 Do A Test Of The Brakes

    Section 4 – Inspections Before Operation Function Tests 4.3-14 Do a test of the brakes 4.3-15 Do a test of the platform raise and lower functions IMPORTANT The brakes engage instantly when you release the WARNING function-enable switch. This causes the MEWP to stop immediately.

  • Page 36: 17 Do A Test Of The Lowering Warning System - European (Ce) Models Only

    Function Tests Section 4 – Inspections Before Operation 4.3-17 Do a test of the lowering warning system - European (CE) models only 1. Squeeze and hold the function-enable switch. 2. Push the controller handle to raise the platform to a height of approximately 3 to 4 m. 3.

  • Page 37: 18 Do A Test Of The Pothole Protection Device

    Section 4 – Inspections Before Operation Function Tests 4.3-18 Do a test of the pothole protection 4.3-19 Do a test of the elevated travel device speed WARNING WARNING Crush hazard. Make sure all personnel on ground Look for overhead obstructions or other possible stay away from the pothole protection device.
  • Page 38 Operator’s Checklist Section 4 – Inspections Before Operation (page 1 of 2) 4.4 Operator’s Checklist SJ3013 & SJ3014 micro Daily Operator’s Checklist Serial Number: Operator’s Name Model: (Printed): Hourmeter Reading: Date: Operator’s Signature: Time: PASS Each item shall be inspected using the appropriate section NOT APPLICABLE of the Skyjack operating manual.

  • Page 39: Operator's Checklist

    Section 4 – Inspections Before Operation Operator’s Checklist Operator’s Checklist (page 2 of 2) Comment (if item does not pass inspection) Visual and Daily Maintenance Inspections Platform assembly - Do an inspection for loose, damaged, or missing components continued Platform control console Manual storage box Lift mechanism - Do an inspection for loose, damaged, or missing components...

  • Page 40: Section 5 - Operation

    Section 5 – Operation 5.1 Energize the base control WARNING console Do not operate this MEWP without authorization 1. Plug in the main power connector. and training. If you do not obey, there is a risk of death or serious injury. 2.

  • Page 41: Energize The Platform Control Console

    Section 5 – Operation Energize the platform control console 5.3 Energize the platform NOTE The lower function is not proportional. control console 5. Move the controller handle to the neutral central position to stop. Release the function- WARNING enable switch. If you do not hear a beep, and the light does not WARNING come on, lock and tag the MEWP .

  • Page 42: Drive Forward Or Rearward

    Drive forward or rearward Section 5 – Operation 5.5 Drive forward or rearward 5.6 Steer 1. Energize the platform control console (refer to WARNING Section 5.3). 2. Push the drive button. Make sure there are no personnel or obstructions in the path of travel. Acquaint yourself with the 3.

  • Page 43: Extend/Retract The Extension Platform

    Section 5 – Operation Extend/retract the extension platform 5.8 Extend/retract the 5.9 MEWP shutdown extension platform WARNING WARNING Look for overhead obstructions or other possible hazards around the MEWP when you raise the Crush hazard. Do not retract the extension platform.

  • Page 44: Section 6 - Procedures

    Section 6 – Procedures 6.1 Use the emergency- 6.2 Push, winch, and tow the lowering function MEWP With the emergency-lowering system, you can lower WARNING the platform if there is a failure of the primary power. Tip-over hazard. Make sure the platform is fully WARNING lowered before you push, winch, or tow, unless Crush hazard.

  • Page 45: Move The Mewp For Transport

    Section 6 – Procedures Move the MEWP for transport 6.3 Move the MEWP for WARNING transport Tip-over hazard. Disengage the brakes manually When you drive a MEWP onto or remove it from a before you push, winch, or tow the MEWP . If you transport vehicle, on a public road, give protection to do not obey, there is a risk of death or serious injury.

  • Page 46: Hoist Or Lift The Mewp

    Move the MEWP for transport Section 6 – Procedures 6.3-1 Hoist or Lift the MEWP WARNING Only qualified riggers must operate the machinery during a lift. When you hoist or lift the MEWP , you must: Turn the platform/off/base key switch to the off ▪...

  • Page 47: Drive And Tie-Down The Mewp

    Section 6 – Procedures Move the MEWP for transport 6.3-2 Drive and tie-down the MEWP Before you drive the MEWP: The ramp or dock capacity must be able to hold ▪ the maximum MEWP weight. Use side guards (if available) to prevent a fall ▪...

  • Page 48: Charge The Battery

    Charge the battery Section 6 – Procedures 6.4 Charge the battery NOTE Many conditions have an effect on the battery charge time. These include: the battery amp-hour capacity, the remaining charge, the temperature, and the condition 1. Supply sufficient airflow for the batteries and the (new, used, and defective).

  • Page 49: Use The Maintenance Support

    Section 6 – Procedures Use the maintenance support 6.5 Use the maintenance 6.5-1 Deploy the maintenance support 1. Remove all personnel and material from the support platform. is a mechanism on the The maintenance support scissor assembly. When it is in the correct position, it WARNING can hold the scissor assembly and an empty platform.

  • Page 50: Guardrail Lock-Pin Locations

    Guardrail lock-pin locations Section 6 – Procedures 6.6 Guardrail lock-pin locations Rear railing pin location Front and side railing pin locations SJ3013 & SJ3014 micro 236613ACA...

  • Page 51: Fold The Guardrails

    Section 6 – Procedures Fold the guardrails 6.7 Fold the guardrails 6.7-1 Fold the guardrail system down 1. Make sure the MEWP is on firm, level ground. When folded down, the guardrail system decreases 2. Make sure you fully lower the platform. the total height of the retracted MEWP for transport.

  • Page 52: Unfold The Guardrails

    Fold the guardrails Section 6 – Procedures Figure 05 Guardrail folding sequence Reverse the sequence shown in to unfold 6.7-2 Unfold the guardrails Figure 05 the guadrails, as listed below. Refer to Section 6.6 1. Make sure the MEWP is on firm, level ground. the lock-pin locations.
  • Page 53 13. Install the platform control console onto the mounting bracket. Install the lock-pin in the mounting bracket. WARNING Before you operate this MEWP , make sure that the guardrail system does not have loose or missing lock-pins. The guardrail system must be in the vertical position.

  • Page 54: Section 7 - Specifications

    Section 7 – Specifications 7.1 Standard and optional equipment Models SJ3013 & SJ3014 micro Standard Equipment 24V DC power source AGM batteries Lowering alarm Base controls Battery charger indicator Battery level indicator Dual holding brakes Fall protection anchorages Flashing lights Forklift pockets/tie downs/lifting lugs Hinged rail system Hydraulic oil level indicator...

  • Page 55: Owner's Annual Inspection Record

    Section 7 – Specifications Owner’s Annual Inspection Record 7.2 Owner’s Annual Inspection Record Inspection Date Inspector Signature WARNING Do not use the MEWP if there is no inspection recorded in the last 13 months. If you do not obey, there is a risk of death or serious injury. IMPORTANT The Owner’s Annual Inspection Record on the scissor assembly must be filled out after an annual...

  • Page 56: Specifications

    Specifications Section 7 – Specifications 7.3 Specifications Models SJ3013 & SJ3014 micro Weight * 820 kg (1808 lb) Overall width 0.76 m (29.92 in) Overall length (Platform Retracted) 1.49 m (58.66 in) Overall length (Platform Extended) 1.8 m (70.87 in) Platform Size - Inside 1.28 m x 0.76 m (Platform Retracted)

  • Page 57: Environment

    Section 7 – Specifications Environment 7.4 Environment Model SJ3013 & SJ3014 micro Do not use near intense electromagnetic fi elds (radar, high voltage or high Electromagnetic Compatibility (EMC) currents). The MEWP is not rated for hazardous locations with potentially fl ammable gases, Hazardous Location Rating explosive gases or particles.

  • Page 58: Floor Loading Pressure

    Floor loading pressure Section 7 – Specifications 7.6 Floor loading pressure Weights Pressures Max weight per LCP** OFL** Model MEWP weight wheel N/mm N/mm Min* 1808 SJ3013 & 0.57 0.013 SJ3014 Max* 1060 2337 micro 2080AB Min: Minimum MEWP weight (Unloaded platform, no options/attachments) Max: Maximum MEWP weight (Platform loaded to capacity with options/attachments) Wheel is the weight that can be experienced on one wheel.
  • Page 59 Section 8 – Labels DANGER. Orange WARNING. Yellow CAUTION. Green Emergency- lowering procedure. Blue Safety information. SJ3013 & SJ3014 micro 236613ACA...

  • Page 60: Section 8 - Labels

    Section 8 – Labels Rear 8.1 Rear Description Label Pictorial Hazard identification Read and understand the specified hazards with this MEWP before operation. Refer to Section Manual storage box Shows the location of the operation manual. Note: This label is inside the platform. Platform capacity* Shows the rated work load in each configuration.

  • Page 61: Rear

    Rear Section 8 – Labels Rear, continued Description Label Pictorial Warning - California proposition 65* WARNING Cancer and reproductive harm - Cancer and Reproductive Harm- https://www.p65warnings.ca.gov/. https://www.p65warnings.ca.gov/. * For North American (ANSI) models only No jewelry Caution. Do not wear jewelry or loose clothing that could become caught or entangled.
  • Page 62 Section 8 – Labels Rear Rear, continued Description Label Pictorial Maintenance support procedure Refer to the operation manual. 1. Remove all personnel and material from the platform. 2. Raise the platform until there is adequate clearance to deploy the maintenance support. 3.
  • Page 63 Rear Section 8 – Labels Rear, continued Description Label Pictorial Maintenance support Engage the maintenance support here. Forklift pocket Put the fork fully into the pocket to lift the MEWP . Manual storage box Shows the location of the operation manual. SJ3013 &...
  • Page 64 Section 8 – Labels Left side 8.2 Left side Description Label Pictorial Caution tape stripe Skyjack logo CE mark label * For European (CE) models only * For North America (ANSI) models only SJ3013 micro Model number* Product identifier. * For European (CE) models only *The model number can be different from the one you see.

  • Page 65: Left Side

    Left side Section 8 – Labels Left side, continued Description Label Pictorial Warning - crush hazard Wheel load* Shows the maximum load applied to the ground by the specified wheel. *Each model has different wheel loads. Emergency-lowering identification SJ3013 & SJ3014 micro 236613ACA...
  • Page 66 Section 8 – Labels Left side Left side, continued Description Label Pictorial Warning - annual inspection Refer to the operation manual. Make sure the annual and daily inspections are done. Annual inspection Make sure the MEWP receives an annual inspection before operation.

  • Page 67: System Components Tray

    System components tray Section 8 – Labels 8.3 System components tray Description Label Pictorial Main power connector Pull to disconnect power to all circuits. Plug in to base to operate any circuit. SJ3013 & SJ3014 micro 236613ACA...
  • Page 68 Section 8 – Labels Platform 8.4 Platform Description Label Pictorial Fall-protection anchorages - * For North American (ANSI) models only When required, attach the body-harness lanyards of each occupant to the fall-protection anchorage points. Rated for one (1) person for each anchorage point. Fall-protection anchorages - * For European (CE) models only When required, attach the body-harness lanyards of each occupant to the fall-protection anchorage points.

  • Page 69: Platform

    Platform Section 8 – Labels Platform continued Description Label Pictorial Warning - fall hazard Make sure the hinged railing is locked with lock-pins. Platform capacity* Shows the rated work load in each configuration. *Each model has different platform capacities. 0 m/s (0 mph) Horizontal load rating** Do not apply more than the specified side load.

  • Page 70: Front

    Section 8 – Labels Front 8.5 Front Description Label Pictorial Lift and tie-down points Only use these points to lift or tie-down the MEWP . Caution tape stripe 236613ACA SJ3013 & SJ3014 micro...
  • Page 71 Right side Section 8 – Labels 8.6 Right side Description Label Pictorial Caution tape stripe Skyjack logo CE mark label * For European (CE) models only * For North America (ANSI) models only SJ3013 micro Model number* Product identifier. * For European (CE) models only *The model number can be different from the one you see.

  • Page 72: Right Side

    Section 8 – Labels Right side Right side, continued Description Label Pictorial Wheel load* Shows the maximum load applied to the ground by the specified wheel. *Each model has different wheel loads. Warning - crush hazard Stay away Stay away from the MEWP when it is in operation. 236613ACA SJ3013 &...

  • Page 73: Top View

    Top view Section 8 – Labels 8.7 Top view Description Label Pictorial Emergency-lowering procedure Refer to the operation manual. 1. Push the emergency stop button. 2. Pull the emergency-lowering handle to fully lower the platform. Warning - deploy maintenance support Do not do maintenance or inspections in the scissor assembly unless the maintenance support is deployed.
  • Page 74 WARNING Cancer and Reproductive Harm- https://www.p65warnings.ca.gov/.
  • Page 75 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

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