Holtek HT45F0058 Manual

Low component cost single tube induction cooker

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Low Component Cost Single Tube
Induction Cooker
D/N: WAS-2041EN
Introduction
A traditional kitchen stove heats foods over an open flame while the induction cooker utilises an
electromagnetic induction method to implement a heating function. In this way foods are cooked
by the heat of the cookware itself. Compared to the open flame heating method, an induction cooker
can increase the heating efficiency by 90%. As a safety feature, the induction cooker will be
automatically shut off if the cookware has been removed for a certain period of time. During
cooking, the cooktop surface temperature is much lower than a traditional kitchen stove and in
addition, the induction cooker and cookware are more easily cleaned than a traditional stove.
A traditional single-tube induction cooker pursues a higher power, however in an IGBT resonance
circuit the reverse interference signal is also increased. The traditional way to solve this is to improve
the component specifications to enhance the induction cooker EMI circuit reverse interference signal
filtering capabilities. This reference design utilises a frequency jittering function to adjust the induction
cooker IGBT switching frequency, thus effectively decreasing the reverse voltage generated due to the
induction cooker IGBT switching as well as reducing the EMI CE conducted interference. In this way,
a lower component cost EMI circuit solution is provided. As the HT45F0058 includes an integrated
hardware frequency jittering circuit, this can effectively reduce the software load when compared with
the method whereby a software frequency jittering function is used.
WAS-2041EN V1.00
Low Component Cost Single Tube Induction Cooker
Figure 1. Application Block Diagram
1 / 19
February 25, 2021

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Summary of Contents for Holtek HT45F0058

  • Page 1 IGBT switching as well as reducing the EMI CE conducted interference. In this way, a lower component cost EMI circuit solution is provided. As the HT45F0058 includes an integrated hardware frequency jittering circuit, this can effectively reduce the software load when compared with the method whereby a software frequency jittering function is used.
  • Page 2: Application Areas

    2. Lower component costs: the MCU includes several integrated comparators and an operational amplifier and the frequency jittering can reduce the component specifications. The HT45F0058 includes several integrated comparators and an operational amplifier which can be used for induction cooker over voltage and over current protection. In addition to reduced external components, the PCB layout is also simplified.
  • Page 3: Functional Description

    Low Component Cost Single Tube Induction Cooker When the induction cooker operates at higher power levels of more than 1600W, the Holtek low EMI component induction cooker solution can change the induction cooker IGBT resonance circuit switching frequency using a frequency jittering function. As a result, when it is close to the peak...
  • Page 4: Operation Description

    Low Component Cost Single Tube Induction Cooker Table 4. Induction Cooker Operation Description After the power cord is plugged in, the induction cooker enters the standby mode in which the fan remains off, the buzzer sounds once and the 7-segment display and LEDs are all on and flashing. After this, the “on/off”...
  • Page 5: Reference Design Description

    +18V and +5V. The +18V power is supplied to the buzzer & fan control circuit and the IGBT driving circuit . The +5V power is supplied to the HT45F0058 peripherals such as the cooktop surface overheating protection circuit , IGBT overheating protection circuit...
  • Page 6 Low Component Cost Single Tube Induction Cooker The induction cooker power control is implemented depending upon the current detection circuit and the voltage detection circuit . These two circuits are used to detect the present operating (10) current value and the voltage value, which are used to calculate the present power. The system will determine whether to increase or decrease the IGBT on-time to adjust the power according to the present operating power.
  • Page 7 Low Component Cost Single Tube Induction Cooker Layout and Hardware Considerations There are some important considerations for the power heating board. 1. The filter capacitors next to the MCU should be located as close to VDD and VSS as possible and the ground of the peripheral circuit should be a single point grounded to the source capacitor ground.
  • Page 8 Low Component Cost Single Tube Induction Cooker PCB BOM Table Table 3. Power Heating Board PCB BOM Table WAS-2041EN V1.00 8 / 19 February 25, 2021...
  • Page 9: Software Description

    Low Component Cost Single Tube Induction Cooker Table 4. Touch & Display Board PCB BOM Table Software Description Software Resource Utilisation Introduction HT45F0058 - Power Heating Board BS86D12C - Touch & Display Board 5.0V 5.0V Oscillators 16MHz 8MHz Uses 2868×16, occupancy rate: 70% Uses 3043×16, occupancy rate: 37%...
  • Page 10 Low Component Cost Single Tube Induction Cooker Comparator hardware protection interrupt: The surge voltage protection and IGBT reverse voltage protection functions are implemented by hardware for a faster response speed. When these protections are triggered, the system will turn off the heating function or reduce the heating power first, further processing will be executed by software interrupt routines.
  • Page 11 Low Component Cost Single Tube Induction Cooker IGBT overheating protection, when the IGBT temperature exceeds 68°C and such a condition lasts for more than 5 minutes, the system will reduce the induction cooker heating power until the IGBT temperature reduces to lower than 68°C, after which it will resume the heating power to its normal level.
  • Page 12 Low Component Cost Single Tube Induction Cooker Induction cooker main function control Over current protection IGBT overheating Time counting reaches 1s? NTC detection Protection release detection protection detection Power calculation and adjustment function: Power calculation and Time counting reaches 100ms? C communication Cookware detection PowerControl_Task( );...
  • Page 13 Low Component Cost Single Tube Induction Cooker C Slave Start Interrupt Touch program Receive the induction initialisation cooker state value and transmit the display board setup values System setting initialisation USER_PROGRAM Execute key action Update LED display Error code processing Function menu processing Figure 11.
  • Page 14 Low Component Cost Single Tube Induction Cooker In the touch & display board, the touch key state reading function in the touch function library is used. It can be determined which key was pressed by the user via the return value of the touch key state reading function.
  • Page 15 Low Component Cost Single Tube Induction Cooker Power Heating Board transmits the operating state, IGBT temperature and cooktop surface temperature A/D sampled values Data Field Data Content Parameter IGBT Value IGBT temperature A/D sampled value BOT Value Cooktop surface temperature A/D sampled value IHStatus Bit7 Bit6...
  • Page 16 Low Component Cost Single Tube Induction Cooker Test Waveforms No Frequency Jittering With Frequency Jittering IGBT V Voltage = 1.180kV IGBT V Voltage = 1.132kV (Max.) (Max.) Yellow waveform (CH1)  MCU PPG output waveform Green waveform (CH4)  IGBT V waveform (Induction Cooker LC parallel resonance reverse voltage) Red waveform (CH M) ...
  • Page 17 –x dB represents the limit exceeding the maximum x dB. 2. These results originate from the Holtek laboratory. The test regulations adopted are the EU certification EN55014-1. There may by 1~2dB difference in test results between different laboratories.
  • Page 18: Reference Files

    EMI CE conducted interference. As a result, the component cost, including the IGBT voltage-resistance specification and the safety capacitance value in the EMI circuit, can be reduced. Using the HT45F0058 hardware frequency jittering circuit can also greatly reduce the MCU program loading, thus improving the MCU efficiency.
  • Page 19: Limitation Of Liability

    Information displayed at such sites. Hyperlinks to other websites are at your own risk. Limitation of Liability In no event shall Holtek Limited be liable to any other party for any loss or damage whatsoever or howsoever caused directly or indirectly in connection with your access to or use of this website, the content thereon or any goods, materials or services.

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