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CPI VD Series User Manual

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Chatsworth Products (CPI)
User Manual for
Lead Acid Interactive UPS
VD-Series
5000VA, 6000VA and 10kVA Models
Reference Sales Model:
VD5000B, VD6000B, VD10KB
Version 1
April 2022
While every effort has been made to ensure the accuracy of all information, CPI does not accept liability for any
errors or omissions and reserves the right to change information and descriptions of listed services and products.
©2022 Chatsworth Products, Inc. All rights reserved. Chatsworth Products, Clik-Nut, CPI, CPI Passive Cooling,
eConnect, Evolution, GlobalFrame, MegaFrame, Motive, QuadraRack, RMR, Saf-T-Grip, Secure Array,
800-834-4969
SeismicFrame, SlimFrame, TeraFrame and Velocity are federally registered trademarks of Chatsworth Products.
CUBE-iT, EuroFrame, Simply Efficient and ZetaFrame are trademarks of Chatsworth Products.
chatsworth.com
All other trademarks belong to their respective companies. 04/22 MKT-60020-769
techsupport@chatsworth.com
User Manual for Lead Acid Interactive UPS
04/22v.1
Page 1

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Summary of Contents for CPI VD Series

  • Page 1 Version 1 April 2022 While every effort has been made to ensure the accuracy of all information, CPI does not accept liability for any errors or omissions and reserves the right to change information and descriptions of listed services and products.

  • Page 2: Table Of Contents

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) Table of Contents 1 Safety Information........................4 1.1 Transportation and Storage..................4 1.2 Preparation.........................4 1.3 Installation........................4 1.4 Connection........................4 1.5 Maintenance........................6 1.6 Recycling the Used Battery..................6 1.7 Operation........................6 1.8 Standards........................6 2 Installation ..........................7 2.1 Unpacking and Inspecting...................7 2.2 Rear Panel View......................8...
  • Page 3 The information contained in this guide is subject to change without notice. Chatsworth Products, Inc. (CPI) shall not be liable for technical or editorial errors or omissions contained herein; nor is it liable for any injury, loss, or incidental or consequential damages resulting from the furnishing, performance or use of this material and equipment.

  • Page 4: Safety Information

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 1 Safety Information Please read carefully the following user manual and the safety instructions before installing the UPS or using the UPS! Please comply with all warnings and operating instructions in this manual. Save this manual and read carefully the following instructions before installing the unit.

  • Page 5: Maintenance

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) • Use of this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the life support equipment or to significantly affect its safety or effective-ness is not recommended. Do not use this equipment in the presence of a flammable anesthetic mixture with air, oxygen or nitrous oxide.

  • Page 6: Recycling The Used Battery

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) CAUTION Do not dispose of battery or batteries in a fire. The battery may explode. Do not open or mutilate the batteries. The electrolyte from the batteries is toxic and harmful to the skin and eyes. Risk of Electric Shock –Hazardous voltage may exist between battery terminals and ground. A battery can present a risk of electrical shock and high short circuit current.

  • Page 7: Installation

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 2 Installation 2.1 Unpacking and Inspection Unpack the package and check the package contents. The shipping package contains: • UPS • User manual • Front mount brackets and screws • Viewpower monitoring software CD • RS-232 cable •...

  • Page 8: Rear Panel View

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 2.2 Rear Panel Views UPS Rear Panel Figure 2-1 1. External battery connector 2. Intelligent slot 3. RS-232 communication port 4. USB communication port 5. Emergency power off function connector (EPO connector) 6. Input circuit breaker 7.

  • Page 9: Maintenance Bypass Distribution Module

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) Figure 2-4 IT60A Isolation Transformer Rear Panel 2.2.1 Maintenance Bypass Distribution Module Introduction The product is used as an external power distribution unit in conjunction with UPS systems or large-scale voltage regulators. It allows to manually transfer the connected equipment to utility power via a bypass switch, permitting scheduled maintenance or UPS replacement without power interruption.
  • Page 10 Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 2.2.2 Installation of Maintenance Bypass Distribution Module Unpacking and Inspection Unpack the package and check the package contents. The shipping package contains: • Maintenance bypass distribution module x 1 • Quick guide x 1 •...

  • Page 11: Maintenance Bypass Distribution Module Installation

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 2.2.3 Maintenance Bypass Distribution Module Operation Transfer to Maintenance Bypass To transfer to maintenance bypass from UPS, follow the below steps: Step 1: Press “OFF” button of UPS unit to transfer to bypass mode. Step 2: Open the maintenance switch door. If step 1 is not executed first, then UPS unit will transfer to bypass mode automatically with control output signal connection when opening the maintenance switch door.

  • Page 12: Tower Installation

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 2.3 Tower Installation The UPS system is shipped with two sets of feet and 6 extensions (2 short extensions plus 4 long extensions) that can be used to tower install the UPS module in battery pack.

  • Page 13: Rack Installation

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 2.4 Rack Installation Please follow below steps to mount UPS into 19” rack or rack enclosure. Step 1: Attach mounting ears to the side mounting holes of UPS using the screws provided and the ears should face forward.

  • Page 14: Battery Wiring Diagram

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 2.5 Battery Wiring Diagram 2U Battery Pack 240V 3U Battery Pack 240V Figure 2-18 Figure 2-19 Type of Battery Required These battery packs have been designed to operate with the following types of batteries: 2U battery pack: 240V/5Ah Version, 20 pieces of 12V 5Ah batteries 3U battery pack: 240V/580W Version, 20 pieces of 12V 580W batteries 2.6 Storage &...
  • Page 15 Chatsworth Products (CPI) VD-Series (5000VA-10kVA) Wiring spec (AWG) Model Input Output Ground Model Recommended Input Overcurrent Protection NOTE: The selections for size and color of wires should follow the local electrical laws and regulations. 5. Remove the terminal block cover on the rear panel of UPS, connect the ground wire first, then...
  • Page 16 Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 8. On the Isolation Transformer module, place the red switch in correct position. 208 for 208V installations and 240 for 240V installations. (Refer to figure 2-4) 9. Plug the power cord for the Isolation transformer module (if supplied) into one of the L6-30R receptacles on the Maintenance Bypass Distribution Modules.

  • Page 17: Operation

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 3 Operation 3.1 User Interface 3.1.1 Button Operation Button Function ON/Enter Button Turn on the UPS: Press and hold the button more than 0.5s to turn on the UPS. Enter Key: Press this button to confirm the selection in setting menu.

  • Page 18: Lcd Panel

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 3.1.3 LCD Panel: Display Function Backup time information Indicates battery runtime remaining time in numbers H: hours, M: minutes, S: seconds Fault information Indicates that the warning and fault occurs. Indicates the fault codes, and the codes are listed in details in section 3-9.

  • Page 19: Operating Mode/Description

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) Mode operation information Indicates the UPS connects to the mains. Indicates the battery is working. Indicates the bypass circuit is working. Indicates the ECO mode is enabled. Indicates the Inverter circuit is working. Indicates the output is working.
  • Page 20 Chatsworth Products (CPI) VD-Series (5000VA-10kVA) Operating mode/status When the input voltage is within acceptable range, UPS will provide pure Descripton and stable AC power to output. The UPS will also charge the battery at AC mode. AC mode LCD display...

  • Page 21: Ups Operation

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) LCD display Description When UPS has fault happened, it will display fault messages in LCD panel. Fault status LCD display 3.2 UPS Operation Turn on the UPS with utility power supply (in AC mode) 1) After power supply is connected correctly, set the breaker of the battery pack at “ON” posi- tion.
  • Page 22 Chatsworth Products (CPI) VD-Series (5000VA-10kVA) Charge the batteries 1) After the UPS is connected to the utility power, the charger will charge the batteries automati- cally except in Battery mode or during battery self-test. 2) Suggest to charge batteries at least 10 hours before use. Otherwise, the backup time may be shorter than expected time.
  • Page 23 Chatsworth Products (CPI) VD-Series (5000VA-10kVA) Operation in warning status 1. When Fault LED flashes and the buzzer beeps once every second, it means that there are someproblems for UPS operation. Users can get the fault code from LCD panel. Please check the trouble shooting table in section 4 for details.

  • Page 24: Lcd Settings

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) Abbreviation Meaning in LCD Display Abbreviation Display content Meaning Enable Disable Auto Battery Normal mode (not CVCF mode) CVCF mode Subtract Not allowed Allow Reserved OP.V Output voltage Parallel 3.3 LCD Settings There are three parameters to set up the UPS. Refer to following diagram.
  • Page 25 Chatsworth Products (CPI) VD-Series (5000VA-10kVA) Parameter 1: Displays program alternatives Parameter 2 and parameter 3 are the setting options or values for each program. How to set parameters 1. Put the UPS in Bypass mode by pressing and holding the OFF/ESC button for over 5 seconds.
  • Page 26 Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 01: Output voltage Interface Setting Parameter 3: Output voltage You may choose the following output voltage in parameter 3: 208: Presents output voltage is 208Vac 220: Presents output voltage is 220Vac 230: Presents output voltage is 230Vac...
  • Page 27 Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 03: Voltage range for bypass Interface Setting Parameter 2: Set the acceptable low voltage for bypass. Setting range is from 110V to 209V and the default value is 110V. Parameter 3: Set the acceptable high voltage for bypass. Setting range is from 231V to 276V and the default value is 264V.
  • Page 28 Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 07: Frequency range for ECO mode Interface Setting Parameter 2: Set low frequency point for ECO mode. 50 Hz system: Setting range is from 46.0Hz to 49.0Hz. 60 Hz system: Setting range is from 56.0Hz to 59.0Hz.
  • Page 29 Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 11: Reserved Interface Setting Reserved 12: Hot standby function enable/disable Interface Setting Parameter 2: HS.H Enable or disable Hot standby function. You may choose following two options in Parameter 3: YES: Hot standby function is enabled. It means that the current UPS is set to host of the hot standby function, and it will restart after AC recov- ery even without battery connected.

  • Page 30: Troubleshooting

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 15: Inverter voltage adjustment Interface Setting Parameter 2: you may choose Add or Sub to adjust inverter voltage Parameter 3: the voltage range is from 0V to 6.4V, the default value is 16: Output voltage adjustment...

  • Page 31: Warning Indicators

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 4.2 Warning Indicators Warning Icon (flashing) Alarm Battery low Beeping every second Overload Beeping twice every second Battery unconnected Beeping every second Over charge Beeping every second EPO enable Beeping every second Fan failure/Over temperature...

  • Page 32: Fault Code Descriptions

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 4.4 Fault Code Descriptions Fault event Fault Icon Fault event Fault Icon code code Bus start failure None Battery SCR short circuited None Bus over None Inverter relay short circuited None Bus under None Charger short circuited...

  • Page 33: Troubleshooting Chart

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 4.5 Troubleshooting Chart Symptom Possible cause Remedy EPO function is enabled. Set the circuit in closed po- The icon and the warning code sition to disable EPO func- flash on LCD display and alarm beeps ev- tion.

  • Page 34: Specifications

    Chatsworth Products (CPI) VD-Series (5000VA-10kVA) 5 Specifications MODEL NUMBER VD5000B VD6000B VD10kB CAPACITY Power rating 5kVA (5kW) 6kVA (6kW) 10kVA (10kW) INPUT Voltage 110–300VAC* Frequency 50/60Hz OUTPUT Voltage 200/208/220/230/240VAC (208/120V or 240/120V with optional transformer) Frequency 50/60Hz ± 4Hz THD (full load) <...

  • Page 35: Obtaining Service

    Return Material Authorization number (RMA). RETURNS AND REPAIRS No products or part thereof shall be returned to CPI unless the customer first obtains a Return Material Authorization (RMA) Number from a CPI customer service representative. This number must appear clearly and prominently on all shipping containers. Containers without the labels will not be ac- cepted.

  • Page 36: Limited Warranty

    In the event a product (or any part thereof) is determined by CPI to be defective (an Accepted Claim), CPI will provide a re-manufactured or replacement product or part (the Replacement Product) at no cost to the customer and issue a Return Material Authorization (RMA) number.
  • Page 37 Chatsworth Products (CPI) VD-Series (5000VA-10kVA) User Manual for Lead Acid Interactive UPS 04/22v.1 Page 37...
  • Page 38 Chatsworth Products (CPI) VD-Series (5000VA-10kVA) User Manual for Lead Acid Interactive UPS 04/22v.1 Page 38...
  • Page 39 Chatsworth Products (CPI) VD-Series (5000VA-10kVA) User Manual for Lead Acid Interactive UPS 04/22v.1 Page 39...

This manual is also suitable for:

Vd5000bVd6000bVd10kb

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