Summary of Contents for Fliptop Slider
- Page 1 Slider Safety and Assembly instructions 2020 www.fliptop.se info@fliptop.se Edition 1.2...
- Page 2 S a f e t y S a f e t y The safety instructions must be read carefully before using the Fliptop Slider, as moving parts move with the help of electric motor or manual power, without knowledge, serious personal injury and damage to the system can occur.
-
Page 3: Table Of Contents
Operating instructions for Fliptop Slider General information Operating instructions Opening and closing the Fliptop Slider Manual (802-002) Opening and closing of Fliptop Slider with electrical motor (802-003) Important information Automatic start with Time relay Safety instruction Performance of vehicles with Fliptop Slider... -
Page 4: Operating Instructions For Fliptop Slider
Fliptop Slider is a roof system to cover mainly tipper trucks and containers. Consisting of a number of arches joined by a steel wire and covered by PVC cloth. The Fliptop Slider is opened and closed manually, or with an electric motor. Fliptop Slider is mainly intended for the coverage of tipper trucks and containers. -
Page 5: Opening And Closing Of Fliptop Slider With Electrical Motor (802-003)
The electric or manually driven movements are very strong and can cause very serious damage if you get pinched or hit by the system. If your Fliptop slider has a remote control be extra careful, so that no one accidentally accesses it and maneuver when someone is near moving parts. -
Page 6: Safety Instruction
The roof can be damaged. Ice and snow Before opening or closing, snow and ice must be removed. Fliptop Slider is not designed for much snow, max 10cm when the roof is closed, when the roof is completely open, it can withstand more snow. -
Page 7: Installation Of Fliptop Slider
Installation of Fliptop Slider Fliptop Slider is delivered pre-assembled and tested by us, for easy mounting on your flatbed truck or container. All parts to be used are included. Note that it may be necessary to make some ad- justments to fit your tipper truck or container as there are many different designs. It is important to fill the order form carefully for a better fit and easier assembly. -
Page 8: Mounting Bracket For Drive Beam
Mounting bracket for drive beam The brackets for the drive beam are mounted according to the accompanying instructions. Brackets mounted either with countersunk screw M8x20 or welded to the platform, it is important that they are in parallel with the platform body side. The measurement is taken from the top of the platform body to the bracket... -
Page 9: Mounting Drive Beam
Mounting drive beam Lift the entire package up on the platform body top, remove the packaging from the Slider sys- tem and release the wire so that the drive beam can be lifted down and placed on the drive beam brackets, without loosening the wire locks on the wire. - Page 10 The drive beam is screwed in with two bolts on each side. 4 X M8X20 and 4 X BRB 8.5x40x3.
-
Page 11: Mounting Of The Wire Wheels
Mounting of the wire wheels The position of the wire wheels is determined when ordering the Fliptop Slider. It comes with an instruction where to place the wire wheel to order. The bracket for the wire wheels should be attached CC 40mm from top edge of the platform body to the holes in the bracket, then the wire will end up 3mm below the top edge of the platform body. -
Page 12: Mounting Of The Wire
Mounting of the wire NOTE! two washers Thread the wire around the wire wheel. Place the two washers between the cover and wire wheel. Thread through the bolt. Place the wire wheel with the wire in cover. Screw the cover and the wire wheel into the bracket, make sure the wire is not tangled together. -
Page 13: Tensioning Off The Wire
Tensioning off the wire Loosen the bolts to the wire holder on the end Loosen the two wire locks around the wire and arch on both sides so that the wire goes freely tighten it firmly. through the system. Tighten the wire by pulling at both ends of the Screw the two wire locks around the wire as in wire with maximum manual power. -
Page 14: End Position Adjustment
End position adjustment Tighten the Slider system with the help of manual power so that the end arch ends up close to its final position, but without the tilt arc with automatic closing closes. It is important that the wire locks come as close to the end arch as possible, see picture above. - Page 15 Check that the Fliptop Slider stands straight by measuring on both sides of the end arch to the desired end position. This is a good example of a good positioning of the wire locks against the end arch adjacent to the wire wheel.
-
Page 16: Drive Unit
Drive unit MANUAL Fit the lock to the crank, then fas- ten the crank, or alternatively cut it to the desired length and tighten the stop screws. -
Page 17: Electrical
ELECTRICAL The electric motor is mounted on the drive beam with 4 X M8X20 and 4 X M8 BRB with the motor facing the center. We recommend lubricating the shaft with grease before mounting. The shaft with wedges are packed separately. Fit the engine cover. -
Page 18: Adjustment Of Automatic Rear Closing
If the back end of the automatic rear closing goes down too late, shorten the chain between the spring and the back end. NOTE. It is important not to have the chain and springs too tight, as they tend to reverse the Slider system. - Page 19 When the back end of the automatic rear closing closes softly, it will look like this. When the automatic rear closing is adjusted correctly, the s-hooks should be pinched. When the automatic rear closing is adjusted correctly, the s-hooks should be pinched.
-
Page 20: Adjustment Of Stop Arm
Adjustment of stop arm Adjust where to put the stop arm, it should be a gap of approx. 5CM. -
Page 21: Wire Cutting
Wire cutting Cut the excessive wire 3 centimeters from both sides of the wire lock, seal the ends of the wire with a shrink tube to prevent the wire from threading up. -
Page 22: Mounting Option On Drive Beam
Mounting option on drive beam There are many solutions for mounting the Fliptop Slider if it is crowded on the front beam, the wire can be redirected with the help of wire wheels. Example image... -
Page 23: Post Tensioning Of Wire
Post tensioning of wire If the wire starts to slip when opening, closing or if the wire is hanging down the sides in the open position, the wire should be tightened. When tensioning the wire, the roof must be half-open, fold up the tarpaulin on the opposite side to the drive. -
Page 24: Wind Protection Z-Profile
Wind protection Z-profile The Z-profile is mounted in line with the drive beam and should end 100mm after the last wind hook. NOTE! joints between the z-profiles must be inspected so that there is no gap between them. The Z-profile should be mounted so that there is 10mm clearance between the wind hook and the z-profile. -
Page 25: Wind Protection Exterior
Wind protection Exterior This solution is based on wind hooks at different heights like hooks in brackets. Maximum of 4 per side. Nr. Ant Ändring Nr. Ant Place locking nuts in the grooves on the arches, screw the wind hook with the supplied bolt. FRONT REAR Konstr. -
Page 26: Wind Protection Inside
Wind protection Inside This solution is based on wind hooks that are screwed into the arches, when the roof is closed, the wind hooks pass under the plates that are welded to the body edge. Bodys or containers of 5-6m use two wind hooks on each side. Longer systems use 3-4 wind hooks on each side. -
Page 27: Electrical Scheme
When installing a time relay, the signal from the back door or tilt sensor should be connected to port 8 with 24V, this starts and opens the slider system for 5 seconds. Thereafter, 24V can be taken from relay pin 87 if needed. For example. if a hydraulic valve is to be... -
Page 28: Replacement Of Fuse 40A
NOTE! For long installations (4m upwards) 16mm2 cable should be used, this we can provide. For short installations (up to 4m) you can use 4-6mm2 cable, these cables can also be offered. Replacement of fuse 40A To replace the fuse, open the electrical box, this is done with a screwdriver. -
Page 29: Drawings
Drawings... -
Page 31: Sparepartslist
Sparepartslist 802-025H Gear arm R 802-394 Part.no Qty. Name Article.no Arc 300 Slider 802-405 Tube Alu. 30x30 802-338 End bracket Lift plate 802-259 Tarp holder R 802-251H Sliding Block 802-348 Wire holder 802-250 Rear Lifting part R 802-043 H Rear wire wheel standard R... - Page 32 802-110-1H Part.no Qty. Name Art.no Wire wheel and ball bearings 802-341 Wire wheel bracket 802-333 Protective plate wire wheel H 802-032-1H Stop-bracket 255 802-398-1-A Stop-bracket 405 802-398-2-A 802-110-1V Part.no Qty. Name Art.no Wire wheel and ball bearings 802-341 Wire wheel bracket 802-333 Protective plate wire wheel L 802-032-1V...
- Page 33 Wire cover 802-391A Wire wheel bracket 802-333 802-040 Axle to folding plates 802-243 Part.no Qty. Name Article.no Arc 300 Slider 802-405 Steel slide plate 802-465 Sliding plate with bushing 802-021 Bracket for spring L 802-469.L Folding plates 802-240 Bracket for spring R...
- Page 34 802-017 Drive beam 1810 802-360 Part.no Qty. Name Art.no Tension side assembly 802-008-1 Frontshield 1810 802-361 Drive side assembly 802-009 Drive beam 1870 802-351 Drive beam 1750 802-362 Frontshield large 1870 802-353 Frontshield 1750 802-363 Mounting bracket 802-231 802-009A Axis 02 802-209 Part.no Qty.
- Page 35 802-008-1A Wire wheel and ball bearings 802-341 Part.no Qty. Name Art.no Box tension 802-378-1 Axel 06 802-208-1 Wire stop 802-216 Turn wheel for tension side 802-324 Front for tension side 802-213 Axis 02 802-209 Side cover for tension side 802-215-1 Tensioner assembled 802-101-1A Axel 01...
- Page 36 SMS 2306 5x5x20 Part.no Qty. Name Art.no Engine Assembly 802-015 Wedge 6x6x20 SMS 2306 6x6x20 Engine Bracket 802-268 Circlips 471217 Engine axle slider 802-271 Plastic Lid Gear 3016735 802-020 CV joint + Attachment 802-335 Part.no Qty. Name Article.no Backplate slider manual 802-285...
- Page 37 Wind Secure Systems Part.no Qty. Name Art.no Windhook Inside 802-347 Stopp windhook inside 802-358 Part.no Qty. Name Art.no Windhook 1 802-276H&V Windhook 2 802-273H&V Windhook 3 802-274H&V Windhook 4 802-275H&V Bracket 802-277 Part.no Qty. Name Art.no Windhook 802-024 Z-Profile Low 802-366 Z-Profile High 802-381...
- Page 38 Manufacturer: MÅLERÅS MEKANISKA AB INDUSTRIGATAN 1 380 42 MÅLERÅS SWEDEN Hereby declare that the following equipment: Fliptop Slider Nr: 802-001/002/003 Is made in accordance with regulations of the European Machinery Directive 2006/42/EG MÅLERÅS MEKANISKA AB INDUSTRIGATAN 1 380 42 MÅLERÅS SWEDEN Tel.