Wexxar BEL 507 Operation & Service Manual
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Wexxar BEL 507 Operation & Service Manual

Tilt case packing station
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O
& S
M
PERATION
ERVICE
ANUAL
65-14-8 Effective: February 19, 2007
Replaces 65-14-7
BEL 507
T
C
P
S
ILT
ASE
ACKING
TATION
Wexxar Packaging Inc
.
Phone (604) 270-0811 • Fax (604) 270-7897
E-mail: sales@wexxar.com
65-14-8 2/19/2007

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Summary of Contents for Wexxar BEL 507

  • Page 1 & S PERATION ERVICE ANUAL 65-14-8 Effective: February 19, 2007 Replaces 65-14-7 BEL 507 ACKING TATION Wexxar Packaging Inc Phone (604) 270-0811 • Fax (604) 270-7897 E-mail: sales@wexxar.com 65-14-8 2/19/2007...
  • Page 2 B E L 5 0 7 T I L T A S E A C K I N G T A T I O N The tilt packing station will immediately move into the tilted position when first pressurized from an air supply if the position of the red emergency stop button is in the operating position (UP).

  • Page 3: Table Of Contents

    I L T A S E A C K I N G T A T I O N ABLE OF ONTENTS STANDARD SPECIFICATIONS ....................4 BEL 507 T NSTALLATION OF THE ACKING TATION ....... 5 Leveling the Machine ............................5 IEWS HOWING EATURES AND DJUSTMENTS............

  • Page 4: Standard Specifications

    B E L 5 0 7 T I L T A S E A C K I N G T A T I O N STANDARD SPECIFICATIONS Length Width Height Case Size Range Minimum 8” / 203mm 6.0” / 152mm 3.5”...

  • Page 5: Leveling The Machine

    A S E A C K I N G T A T I O N Although BEL 507 packing stations can be used in conjunction with competitive case taper/sealers, BELCOR cannot assume responsibility for safety issues resulting from these applications.

  • Page 6: Views Showing Key Features And Adjustments

    B E L 5 0 7 T I L T A S E A C K I N G T A T I O N IEWS HOWING EATURES AND DJUSTMENTS Front Minor Folder Tower Major Folding Plate Adjustment Bolt Tower Clamp Knob (A) Major Folding Plates &...

  • Page 7: Case Size Adjustment Procedure

    Setting up the BEL 507 is the same as for a BEL 505, to fold a particular box size is accomplished with two main adjustments for case width and length. There is a third adjustment to reposition the major flap folder plates that, after initial setup, will need to be changed only where there is a large width difference between cases.

  • Page 8: Case Length

    B E L 5 0 7 T I L T A S E A C K I N G T A T I O N 3. Open a case from the flat blank and insert it into the machine. Crank in the width adjustment until the red case hold-down Body switch rollers are lightly gripping the...

  • Page 9: Ajor Lap Older Oller Lates

    B E L 5 0 7 T I L T A S E A C K I N G T A T I O N AJOR OLDER OLLER LATES The major flap folding plates and wheels may need to be extended to provide additional support for wide heavy cases or retracted for narrow ones.
  • Page 10 B E L 5 0 7 T I L T A S E A C K I N G T A T I O N Additional Note: For wide cases on 18” & 20” maximum width 505 versions, optional roller wheels are mounted on extensions from the folding plates to place them closer to the centre of the box for better folding performance and product support.

  • Page 11: Machine Operation

    “up” position. RECTING A 1. Open a case so that it is fairly square. 2. Place the open bottom into the tilted BEL 507, pushing the box all the way down to the floor switches. 65-14-8 2/19/2007...
  • Page 12 B E L 5 0 7 T I L T A S E A C K I N G T A T I O N 3. The machine will first fold the front and rear end minor flaps, then the two side major flaps. The case is held in place by the machine and is ready to fill.
  • Page 13 B E L 5 0 7 T I L T A S E A C K I N G T A T I O N 4. As the case passes over the exit switch, the machine tilts back to the loading position and resets itself, ready for the next case.

  • Page 14: Operating Cycle Description

    B E L 5 0 7 T I L T A S E A C K I N G T A T I O N OPERATING CYCLE DESCRIPTION The edges of the open case bottom major flaps depress the actuators of the two “floor switches” and the side of the case depresses the wheeled “body switch”.
  • Page 15 B E L 5 0 7 T I L T A S E A C K I N G T A T I O N The major flap folders then fold up both side flaps of the bottom and stay in position to support the box for packing.

  • Page 16: Troubleshooting Guide

    B E L 5 0 7 T I L T A S E A C K I N G T A T I O N TROUBLESHOOTING GUIDE Problem: Case releases, all flaps drop, during folding or packing cycle. • Check that width adjustment is correct. If it is too wide, the wheeled “body switch” that contacts the side of the case will reset and cause the machine to return to the start position.
  • Page 17 & S PERATION ERVICE ANUAL 65-15-6 Effective May 11, 2007 Replaces 65-15-5, April 12, 2007 BEL 507XL ACKING TATION FOR ARGE ASES Wexxar Packaging Inc Phone (604) 270-0811 • Fax (604) 270-7897 E-mail: sales@wexxar.com...
  • Page 18 B E L 5 0 7 X L L A R G E A S E I L T A C K I N G T A T I O N SAFETY CAUTION THE TILT PACKING STATION WILL IMMEDIATELY MOVE INTO THE TILTED POSITION WHEN FIRST PRESSURIZED FROM AN AIR SUPPLY IF THE POSITION OF THE RED EMERGENCY STOP BUTTON IS IN THE OPERATING POSITION (UP).
  • Page 19 RECTING A CASE ................. 9 ..............................10 ANUAL ESET Machine Operating Cycle Description ....................11 Troubleshooting Guide ........................12 Technical Reference Information ....................... 13 Please see Publication 66-15 ..........................13 Wexxar Packaging Inc Phone (604) 270-0811 • Fax (604) 270-7897 E-mail: sales@wexxar.com...

  • Page 20: Standard Specifications

    Semi-Automatic Large Tilt Case Former / Packing Station The BEL 507XL is a version of the BEL 507 series designed to handle case sizes up to 39” long and 24” wide [990mm x 610mm]. The BEL 507XL incorporates a BEL 505XL packing station within a base that allows it to tilt 30 degrees toward the operator providing easier large case erecting, improved ergonomics and possibly assist with the stacking of some products inside cases.

  • Page 21: Nstallation Of The Bel 505Xl Packing Tation

    B E L 5 0 7 X L L A R G E A S E I L T A C K I N G T A T I O N BEL 505XL P NSTALLATION OF THE ACKING TATION Uncrate the machine and remove any packing material from the interior or supports from underneath used to protect components during shipping.

  • Page 22: Iews Howing Ey Eatures And Djustments

    B E L 5 0 7 X L L A R G E A S E I L T A C K I N G T A T I O N IEWS HOWING EATURES AND DJUSTMENTS Note: the following illustrations are of a 505XL but also apply to the 507XL Rear Minor Folder Tower (B) Tower Locking Handle (A) Major Flap Folding Plates &...

  • Page 23: Case Size Adjustment Procedure

    B E L 5 0 7 X L L A R G E A S E I L T A C K I N G T A T I O N DJUSTMENT ROCEDURE Disconnect Air Supply Prior to Adjustment. Disconnect air line or close main air supply valve and press red stop button down to fully disconnect unit from air supply line and prevent unexpected movement when unit is re-connected.

  • Page 24: Lower Flap Depth Adjustment

    B E L 5 0 7 X L L A R G E A S E I L T A C K I N G T A T I O N 4. Check by hand prior to turning power on, that wheels do not hit tower (B), strike “floor switch” control levers ( K ) or their mounting brackets when the machine is adjusted to the correct case size.

  • Page 25: Machine Operation [Erecting A Case ]

    B E L 5 0 7 X L L A R G E A S E I L T A C K I N G T A T I O N Make sure that the red emergency stop button is pushed down before connecting an air supply to the machine.

  • Page 26: Manual Reset

    B E L 5 0 7 X L L A R G E A S E I L T A C K I N G T A T I O N 4. Alternatively, the major flap folding plates can be locked in position using the lockout switch (J). This permits the station to be used solely as a packing station without using the folding capabilities of the unit.

  • Page 27: Machine Operating Cycle Description

    B E L 5 0 7 X L L A R G E A S E I L T A C K I N G T A T I O N Machine Operating Cycle Description The edges of the open case bottom major flaps depress the actuators of the two “floor switches” and the side of the case depresses the wheeled “body switch”.

  • Page 28: Troubleshooting Guide

    B E L 5 0 7 X L L A R G E A S E I L T A C K I N G T A T I O N The major flap folders then fold up both side flaps of the bottom and stay in position to support the box for packing.

  • Page 29: Technical Reference Information

    B E L 5 0 7 X L L A R G E A S E I L T A C K I N G T A T I O N Problem: Major flaps have difficulty folding and cause inner edges of minor flaps to be folded over.

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