ETNA EPH BM-CM Series Installation, Operation, Service, And Parts Manual

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EPH BM-CM, KO, KO-ST, KI, EVS Series
Installation, Operation, Service, Maintenance and
Spare Parts User Manual

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Summary of Contents for ETNA EPH BM-CM Series

  • Page 1 EPH BM-CM, KO, KO-ST, KI, EVS Series Installation, Operation, Service, Maintenance and Spare Parts User Manual...
  • Page 2: Table Of Contents

    Dear Customer, Thank you for choosing our product, to use this booster set in the proper way be sure to read this manual completely before start-up and keep this manual with the certificate of warranty in a safe place. INDEX Page 1.
  • Page 3: Introduction

    The product must be handled with care using suitable hoisting equipment; accidents can damage the product without being necessarily visible on the outside; hoisting non-packed products by securely putting them into a sling from the main chassis. Please, put the unit on to the floor, gently. www.etna.com.tr...
  • Page 4: Start-Up

    08. Start-Up Installation Installation Expansion vessels are delivered   at 4 bars, with pre- charged  factory settings. The pre-charged pressure in the tank must be adjusted before start-up so that it will be slightly below the cut-in ( starting ) pressure of the pump(s).
  • Page 5: Liquid Level Higher Than The Booster Set Or At The Same Level

    If everything is okay, open all the etc. gate valves in the delivery line and let the system under booster-set pressure. www.etna.com.tr...
  • Page 6: Jockey Pump In A Booster Set

    The control panel of a fire fighting booster is different group may be required to be disassembled than the panel of a regular booster. Fire fighting and taken out of the room. (Pipe and collector boosters are designed to work continuously during connections should not prevent dismounting a fire.
  • Page 7: Troubleshooting

    B. Replace faulty foot valve C. Air in suction pipe C. Discharge the air 6)The pumps do not make change A. Wrong pressure switch setting. A. Adjust the pressure switches B. Damaged electronic card B. Replace the electronic card over www.etna.com.tr...
  • Page 8: Main Components Of A Booster Set

    19. Main Components of a Booster Set Electric Control Panel Electric Motor Manometer Pressure Switch Discharge Manifold Pump Body Float Switch Valve Suction Manifold Base Frequency Inverter Electric Motor Pressure Transmitter Manometer Network Connection Terminal Discharge Manifold Pump Body Valve Suction Manifold Base...
  • Page 9: Float Switch Adjustments

    Electric Motor Electric Control Panel Pressure Switch Discharge Manifold Pump Body Float Switch Suction Manifold Base 20. Float Switch Adjustments Float switch Pump Control Panel Installation Operating Level Operating level setting Stop Level Water tank Booster Set www.etna.com.tr...
  • Page 10: Power Supply Cable Sizes For The Booster Sets

    21. Power Supply Cable Sizes for the Booster Sets PUMP CONTROL PANEL POWER SUPPLY-CABLE SELECTION TABLE Power CABLE SECTION 3 x ... mm Voltage MAXIMUM LENGTH (METER) 0,37 0,75 0,55 0,75 220 V 1,10 1,50 2,20 * The above table can be used for cable selection between pump control panel and motor of the pump. Power CABLE SECTION 3 x ...
  • Page 11: Electric Panels For Single And Double Pump

    22. Electric Panels for Single and Double Pump www.etna.com.tr...
  • Page 12: Spare Parts

    23. Spare Parts EPH BM-CM SERIES EXPLODED PICTURE PART NAME EXPLANATION 2 3 4 5 Motor Upper Head Flange bolt Upper Head Flange GG22-25 Upper Head Flange RUBBER SHORE 60A conta Upper Head GG22-25 BRASS O-Ring Mechanical Seal CARBON SERAMIC...
  • Page 13 Pump input (lower head) 011 0068 019 Drainage gasket 011 0068 020 Discharge plug 011 0068 021 Pivot washer 011 0068 022 Spring nut 011 0068 023 Dowel 011 0068 024 Shaft 011 0068 025 Engine cooling fan cover www.etna.com.tr...
  • Page 14 KO 4-7 SERIES EXPLODED PICTURE PART NAME EXPLANATION Upper Head GG22- GG25 Upper Head GG22- GG25 M5x25 Hexagon Socket Coupling Case Plate AISI304 M8 Teflon Nut Pump Discharge AISI304 Casing M106K / CE / EPDM / Mechanical Seal M8 Washer SUS304 Coupling Zamak...
  • Page 15 001 5950 002 Funnel Plug 3/8 (Blind Plug) 001 5950 001 EPC Pump Flange 1" and O-Ring 001 5950 002 KO 90 Pump Flange 1 1/4" and O-Ring 001 5951 004 Pump Nipple 1 1/4" 001 5951 002 Pump Nipple 1" www.etna.com.tr...
  • Page 16 KO 10-15-25 SERIES EXPLODED PICTURE PART NAME EXPLANATION Upper Head GG22- GG25 Upper Head GG22- GG25 Coupling Case AISI304 M5x25 Hexagon Socket Pump Discharge Casing AISI304 M8 Teflon Nut Mechanical Seal M106K / CE / EPDM / SUS304 Coupling Zamak M8 Pul Locking Shaft AISI304...
  • Page 17 001 5950 004 KO 100 Pump Flange 1 1/2" and O-Ring 001 5951 004 Pump Nipple 1 1/4" 001 5951 003 Pump Nipple 1 1/2" 022 1000 006 Retaining Wire K 10-15 022 2500 019 Retaining Wire K 25 www.etna.com.tr...
  • Page 18 KO 35-45 KO 35-45 SERIES EXPLODED PICTURE PART NAME EXPLANATION Upper Head GG22- GG25 Flange GG22- GG25 Coupling Case Plate AISI304 Air Relief Cock AISI304 M106K / CE / EPDM Mechanical Seal / SUS304 M5x25 Hexagon Socket Coupling Zamak Locking Shaft AISI304 M8 Teflon Nut Shaft...
  • Page 19 KO 35 - Necked Flange Suction (2 1/2") 001 5950 006 KO 45 Necked Flange Pressure (2 1/2") 001 5950 007 KO 45 Necked Flange Suction (3") 025 4500 009 Retaining Wire KO 35-45 025 4500 011 KO 45 Teflon Ring www.etna.com.tr...
  • Page 20 KO-ST PUMP PART LIST KO-ST 5 / KO-ST 8 / KO-ST 12 / KO-ST 16 / KO-ST 20 KO-ST 5 / KO-ST 8 / KO-ST 12 / KO-ST 16 / KO-ST 20 SERIES EXPLODED PICTURE PART NAME EXPLANATION Base Plate Cast Iron Motor Bracket Cast Iron...
  • Page 21 PUMP SHAFT KO-ST 16-20/10 L=591,5mm STAINLESS STELL AISI 420 0241611001 PUMP SHAFT KO-ST 16-20/11 L=636,5mm STAINLESS STELL AISI 420 0241612001 PUMP SHAFT KO-ST 16-20/12 L=681,5mm STAINLESS STELL AISI 420 0241615001 PUMP SHAFT KO-ST 16-20/15 L=816,5mm STAINLESS STELL AISI 420 www.etna.com.tr...
  • Page 22 KO-ST 5 / KO-ST 8 / KO-ST 12 / KO-ST 16 / KO-ST 20 SERIES SPARE PART CODE PART NAME 0190000001 MECHANİCAL SEAL Q12 K (G60/M106K / CE / EPDM / SUS304) 0220000003 MECHANİCAL SEAL Q16 K (G60/M106K / CE / EPDM / SUS304) 0240500006 LOCK BUSH KO-ST/KI 5 L=14,5mm STAINLESS STELL AISI 304...
  • Page 23 STUD KO-ST 16-20/11 L=649mm GALVANIZED STEEL 0241612002 STUD KO-ST 16-20/12 L=694mm GALVANIZED STEEL 0241615002 STUD KO-ST 16-20/15 L=829mm GALVANIZED STEEL ZFAB 00059 WASHER GALVANIZED STEEL ZFAB 00058 GALVANIZED STEEL 0251000003 ADAPTOR ( For motor after 4 kw ) CAST IRON www.etna.com.tr...
  • Page 24 KI PUMP PART LIST KI 5 SERIES EXPLODED PICTURE KI 5 NO PART NAME EXPLANATION Base Plate Cast Iron Motor Bracket Cast Iron Pump Upper Body Stainless Steel AISI 304 1- BASE PLATE (CAST IRON) Pump Inlet & Outlet Body Stainless Steel AISI 304 2- MOTOR BRACKET (CAST IRON) 3- PUMP UPPER BODY...
  • Page 25 Coupling & Pin Aluminium For 132 and 160 Motor body Coupling Screw Stainless Steel AISI 304 Coupling Guard Stainless Steel AISI 304 Stud Galvanized Steel Washer Galvanized Steel Galvanized Steel Adaptor** Cast Iron ** For 132 and 160 Motor body www.etna.com.tr...
  • Page 26 KI 5 SERIES SPARE PART CODE PART NAME EXPLANATION 0861000001 BASE PLATE KI5 CAST IRON 0861000003 MOTOR BRACKET (80) CAST IRON 0861000004 MOTOR BRACKET (90) CAST IRON 0860500001 PUMP UPPER BODY STAINLESS STELL AISI 304 0860500002 PUMP INLET&OUTLET BODY STAINLESS STELL AISI 304 C700400004 INLET DIFFUSER STAINLESS STELL AISI 304...
  • Page 27 STAINLESS STEEL AISI 304 0860800003 UPPER SLEEVE KI 8-12 L=15mm*ø22*1 STAINLESS STEEL AISI 304 0241600004 UPPER SLEEVE KO-ST 16-20 L=15mm*ø22*1 STAINLESS STEEL AISI 304 0240800005 INTERMEDIATE SLEEVE KO-ST/KI 8-12 STAINLESS STEEL AISI 304 0241600003 INTERMEDIATE SLEEVE KO-ST/KI 16-20 STAINLESS STEEL AISI 304 www.etna.com.tr...
  • Page 28 KI 8 / KI 12 / KI 16 / KI 20 SERIES SPARE PART CODE PART NAME EXPLANATION 0860800004 LOWER SLEEVE KI 8-12 L=43mm*ø22*1 STAINLESS STEEL AISI 304 0861600001 LOWER SLEEVE KI 16-20 L=50mm*ø22*1 STAINLESS STEEL AISI 304 0240800011 IMPELLER KEY&SNAP RING KO-ST/KI (8-12-16) STAINLESS STEEL AISI 304 0240500009 INLET DIFFUSER GASKET...
  • Page 29 0861617002 STUD KI 20/17 L=931mm GALVANIZED STEEL 0861618002 STUD KI 20/18 L=976mm GALVANIZED STEEL ZFAB 00059 WASHER GALVANIZED STEEL ZFAB 00058 GALVANIZED STEEL 0251000003 ADAPTOR FOR 132 MOTOR BODY CAST IRON 0254500008 ADAPTOR FOR 160 MOTOR BODY CAST IRON www.etna.com.tr...
  • Page 30 EVS 2 - 4 SERIES EXPLODED PICTURE NO PART NAME EXPLANATION Coupling Guard Stainless Steel 304 Upper Body Stainless Steel 304 Screw For Coupling Guard Stainless Steel 304 Motor Bracket Cast Iron I No Part Name Material Diffuser Stainless Steel 304 Coupling guard Stainless Steel 304 Upper body...
  • Page 31 Rev.2 Rev.1 Revizyon Açıklaması Sıra No Tarih İmza Ad-Soyad Tarih İmza Onaylayan Sezar KAYALIBAY Malzeme Cinsi www.etna.com.tr Kontrol Mamül Kod Samet DÖNMEZ Dudullu O 2. Caddesi N Çizen Ham Kodu Eşref İP Ümraniye/İst Tasarım Etna - Arge 10.02.2021 İşçilik www.etna.c...
  • Page 32 EVS 32 SERIES EXPLODED PICTURE I No Part Name Material Coupling guard Stainless Steel 304 Stainless Steel 304 Screw M4*8 Cast Iron Motor Bracket NO PART NAME Upper body EXPLANATION Stainless Steel 304 Stainless Steel 304 Diffuser Coupling Guard Stainless Steel 304 Support diffuser Stainless Steel 304 Screw M4*8...
  • Page 33 NOTES www.etna.com.tr...
  • Page 34 NOTES...
  • Page 35 NOTES www.etna.com.tr...
  • Page 36 Dudullu Organize Sanayi Bölgesi 2. Cadde No: 14 34775 Ümraniye İstanbul / Turkey Tel : +90 216 561 47 74 (Pbx) • Fax : +90 216 561 47 50 www.etna.com.tr/en • info@etna.com.tr customer service...

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